CN220840462U - Ultrasonic wave side cut framing mechanism - Google Patents
Ultrasonic wave side cut framing mechanism Download PDFInfo
- Publication number
- CN220840462U CN220840462U CN202321523900.5U CN202321523900U CN220840462U CN 220840462 U CN220840462 U CN 220840462U CN 202321523900 U CN202321523900 U CN 202321523900U CN 220840462 U CN220840462 U CN 220840462U
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- CN
- China
- Prior art keywords
- ultrasonic
- mounting
- blade
- ultrasonic device
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009432 framing Methods 0.000 title claims abstract description 26
- 239000004744 fabric Substances 0.000 claims abstract description 74
- 229920003023 plastic Polymers 0.000 claims abstract description 44
- 239000004033 plastic Substances 0.000 claims abstract description 44
- 238000009966 trimming Methods 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 19
- 238000013016 damping Methods 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000035939 shock Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses an ultrasonic trimming and framing mechanism, which relates to the technical field of textiles and comprises a mounting plate and an ultrasonic device mounted on the mounting plate, wherein a blade is arranged above the ultrasonic device, a roller is arranged corresponding to the ultrasonic device, woven plastic cloth is clamped between the roller and the ultrasonic device, and a cooling device is arranged on the side part of the ultrasonic device. Through setting up ultrasonic device, weave cloth heating through ultrasonic device with plastics and melt, then the rethread blade cuts to guarantee that the cutting surface is level and smooth, can not cause plastics to be stained with on the blade simultaneously, avoid the loaded down with trivial details of clearance cutter.
Description
Technical Field
The utility model relates to the technical field of textile, in particular to an ultrasonic trimming and framing mechanism.
Background
After the plastic woven cloth is woven, both sides are deckle edges, the prior art is that the deckle edges are cut through the thermal fuse before rolling, and the thermal fuse needs to be cleaned frequently, if the cleaning is not timely, the thermal fuse is stained with plastics, and then when the side cut, the edge will be uneven, the beautiful appearance is not only influenced, but also the thermal fuse is extremely easy to cause scalding in the cleaning process.
Disclosure of utility model
The utility model aims to provide an ultrasonic trimming and framing mechanism which is heated by ultrasonic waves and then cut by a blade, so that the beautiful and smooth cutting edge is ensured, and the cutter is not required to be cleaned regularly.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
The utility model provides an ultrasonic wave side cut framing mechanism, includes the mounting panel and installs ultrasonic device on the mounting panel, the ultrasonic device top is provided with the blade, corresponds ultrasonic device is provided with the gyro wheel, weaves plastic cloth centre gripping and is in the gyro wheel with between the ultrasonic device, the ultrasonic device lateral part is provided with cooling device.
The ultrasonic device comprises a mounting plate, a cloth guide plate, a pressing plate, a woven plastic cloth clamping device and an ultrasonic device, wherein the mounting plate is further provided with the cloth guide plate and the pressing plate, a cloth guide opening is arranged between the cloth guide plate and the pressing plate, the woven plastic cloth is clamped in the cloth guide opening, and the cloth guide opening is located at the upstream position of the ultrasonic device.
Wherein, cooling device is the fan.
Wherein, be provided with the blade mounting groove on the mounting panel, the blade demountable installation is in the blade mounting groove, the cutting edge of blade protrusion the mounting panel.
Wherein, be provided with the blade on the clamp plate and hide the groove, the tip of blade is hidden in the blade hides the inslot.
And a damping spring is further arranged between the mounting plate and the ultrasonic device.
Wherein, the pressing plate is provided with an inclined plane inclined towards the opposite direction of the cloth guide plate corresponding to the position of the cloth guide opening.
The ultrasonic device is fixedly installed on the ultrasonic installation frame, one end, close to the woven plastic cloth, of the ultrasonic installation frame is hinged to the installation plate, one end, far away from the woven plastic cloth, of the ultrasonic installation frame is installed on the installation plate through the installation bolt, the damping spring is sleeved on the installation bolt, and the ultrasonic installation frame is clamped between the ultrasonic installation frame and the installation plate.
After the technical scheme is adopted, the utility model has the beneficial effects that:
the utility model relates to an ultrasonic trimming and framing mechanism which comprises a mounting plate and an ultrasonic device mounted on the mounting plate, wherein a blade is arranged above the ultrasonic device, a roller is arranged corresponding to the ultrasonic device, woven plastic cloth is clamped between the roller and the ultrasonic device, and a cooling device is arranged on the side part of the ultrasonic device. Through setting up ultrasonic device, weave cloth heating through ultrasonic device with plastics and melt, then the rethread blade cuts to guarantee that the cutting surface is level and smooth, can not cause plastics to be stained with on the blade simultaneously, avoid the loaded down with trivial details of clearance cutter.
By arranging the cloth guide plate, the plastic woven cloth can be well clamped when being heated.
Through setting up damping spring to the vibration to the mounting panel when having reduced ultrasonic device work.
In summary, the ultrasonic trimming and framing mechanism solves the technical problems that the trimming of the plastic woven cloth is uneven and the cutters need to be cleaned regularly in the prior art.
Drawings
FIG. 1 is a schematic view of the installation position structure of an ultrasonic trimming and framing mechanism of the utility model;
Fig. 2 is a schematic structural view of an ultrasonic trimming and framing mechanism.
In the figure, 1, a mounting plate, 11, a mounting hole, 12, a mounting shaft, 13, a blade mounting groove, 14, a mounting bolt, 2, an ultrasonic device, 21, a welding head, 22, an ultrasonic mounting frame, 23, a cooling device, 3, a blade, 4, woven plastic cloth, 41, a roller, 5, a pressing plate, 51, an inclined plane, 52, a cutting edge hiding groove, 6, a cloth guide plate, 61, a cloth guide opening, 7 and a damping spring.
Detailed Description
The utility model is further elucidated below in conjunction with the accompanying drawings.
The orientations referred to in the present specification are all based on the orientations of the AA of the present utility model when the AA is normally operated, and are not limited to the orientations when the AA is stored and transported, but only represent relative positional relationships, and not absolute positional relationships.
As shown in fig. 1, an ultrasonic trimming and framing mechanism is installed at one side of a frame, and trims a woven plastic cloth 4 before the woven plastic cloth 4 is wound, so that one ultrasonic trimming and framing mechanism is respectively arranged at two sides of the frame 1, thereby trimming two sides of the woven plastic cloth 4 simultaneously. In addition, the device can also be used for framing, namely framing the woven plastic cloth 4 according to the requirement.
An ultrasonic trimming and framing mechanism comprises a mounting plate 1 and an ultrasonic device 2 arranged on the mounting plate 1. The mounting plate 1 is further provided with the blade 3, and the ultrasonic trimming and framing mechanism of the embodiment is arranged on the frame and is located on one side of the woven plastic cloth 4 which is conveyed from bottom to top, so that the blade 3 is located above the ultrasonic device 2 in the embodiment, the woven plastic cloth 4 is firstly cut through the ultrasonic device 2 and then is cut through the blade 3, the direction can be changed according to the needs and the design concept in practical application, and the woven plastic cloth 4 is only required to be heated and melted through the ultrasonic device 2 and then is cut through the blade 3, so that the embodiment is not limited.
The ultrasonic device 2 comprises an ultrasonic generator, a transducer, an amplitude transformer and a welding head 21. The working principle of the ultrasonic device 2 is that 50-60 Hz current is converted into 15-40 KHz electric energy through an ultrasonic generator, the converted high-frequency electric energy is converted into mechanical motion with the same frequency through a transducer, then the mechanical motion is transmitted to a welding head 21 through a set of amplitude-variable rod device capable of changing amplitude, the welding head 21 transmits the received vibration energy to the joint part of the plastic woven cloth 4 and the welding head 21, the vibration energy is converted into heat energy in the area through a friction mode, the plastic woven cloth 4 in the area is melted, the ultrasonic device 2 is used for heating the woven plastic cloth 4, the edge cutting position of the woven plastic cloth 4 is melted, and then the blade 3 cuts the melting part, so that the problem that the edge is broken due to direct cutting of the blade 3 is avoided.
As shown in fig. 2, the mounting plate 1 is provided with a mounting hole 11, a mounting shaft 12 is fixedly mounted in the mounting hole 11, the mounting shaft 12 is fixed on the frame, and the mounting shaft 12 is arranged in parallel with the conveying roller on the frame.
A pressing plate 5 is fixedly arranged on one side, close to the woven plastic cloth 4, of the mounting plate 1, and the pressing plate 5 is screwed on the mounting plate 1 through screws. The ultrasonic mounting frame 22 is installed to mounting panel 1 bottom, and ultrasonic device 2 installs on ultrasonic mounting frame 22, and ultrasonic device 2's bonding tool 21 is located the one side that is close to clamp plate 5, rotates on clamp plate 5 and installs gyro wheel 41, and gyro wheel 41 is stainless steel material, can adopt other high metal materials of hardness in the practical application, and this embodiment is not limited in this respect. The roller 41 is disposed corresponding to the welding head 21, the welding head 21 is abutted against the outer wheel surface of the roller 41, and the woven plastic cloth 4 is sandwiched between the roller 41 and the welding head 21. The rotation direction of the roller 41 is consistent with the conveying direction of the woven plastic cloth 4, and the tread of the roller 41 is provided with a pattern surface, so that when the ultrasonic device 2 melts the edge cutting position of the woven plastic cloth 4, a certain pressure is applied by the roller 41 to form an indentation in the area, and the transverse wires and the longitudinal wires are melted into a whole instead of the state that the transverse wires and the longitudinal wires exist independently.
The side of the ultrasonic device 2 is provided with a cooling device 23. The cooling device 23 is a fan, and may be configured as a cooling pipe or other cooling devices as required in practical application, so long as the melted plastic woven fabric 4 can be cooled rapidly, which is not limited in this embodiment. The cooling device 23 is fixed at one side of the ultrasonic mounting frame 22 and blows air to the outside of the frame, thereby preventing heat from accumulating inside the frame.
As shown in fig. 2, the mounting plate 1 is further provided with a cloth guide plate 6, and the cloth guide plate 6 is inclined in the feeding direction, in this embodiment, downward. A cloth guide opening 61 is formed between the cloth guide plate 6 and the pressing plate 5, and the cloth guide opening 61 is located at an upstream position of the roller 41 and the welding head 21, in this embodiment, the cloth guide opening 61 is located at a bottom position of the welding head 21. The distance between the cloth guide plate 6 and the pressing plate 5 is the minimum distance at the position of the cloth guide opening 61, and the woven plastic cloth 4 is clamped between the cloth guide plate 6 and the pressing plate 5. By providing the cloth guide plate 6, the cloth guide opening 61 plays a role in clamping the woven plastic cloth 4 when the ultrasonic device 2 works on the woven plastic cloth 4, so that the woven plastic cloth 4 can smoothly and stably enter between the welding head 21 and the roller 41.
In order to stabilize the cloth guide, the inclined surface 51 is provided on the platen 5 at a position corresponding to the cloth guide opening 61. The inclined surface 51 realizes bidirectional cloth guiding of the cloth guiding opening 61, so that the woven plastic cloth 4 runs more stably.
The mounting plate 1 is provided with a blade mounting groove 12, the blade 3 is detachably arranged in the blade mounting groove 12, and the cutting edge of the blade 3 is downward and protrudes out of the mounting plate 1. For safety, the pressing plate 5 is provided with a cutting edge hiding groove 52, and the end of the blade 3 is hidden into the cutting edge hiding groove 52.
When the ultrasonic device 2 is operated, high-frequency vibration is generated, so in order to alleviate the influence of the high-frequency vibration on the mounting plate 1 and adjust the pressing force between the horn 21 and the roller 41, a damper spring 7 is further provided between the mounting plate 1 and the ultrasonic device 2. In this embodiment, the ultrasonic mounting frame 22 is rotatably mounted on the mounting plate 1 near one end of the pressing plate 5, a mounting hole is formed in the mounting plate 1, a mounting bolt 14 is arranged in the mounting hole, the mounting bolt 14 is fixed on the ultrasonic mounting frame 22 at one end far away from the pressing plate 5, and the damping spring 7 is sleeved on the mounting bolt 14 and is clamped between the ultrasonic device 2 and the mounting hole.
By adjusting the mounting bolts 14, the pressing force between the adjustment welding head 21 and the roller 41 is controlled, and at the same time, when the adjustment welding head 21 vibrates, the influence on the mounting plate 1 is reduced by the damper springs 7.
As shown in fig. 1 and fig. 2 together, a working procedure of the ultrasonic trimming and framing mechanism is as follows:
The woven plastic cloth 4 moves from top to bottom, enters between the welding head 21 and the roller 41 through the cloth guide 61, is heated by the ultrasonic device 2, and is cut by the blade 3, and the edge of the woven plastic cloth 4 is cut.
The ultrasonic wave side cut framing mechanism solves the technical problems that in the prior art, the side cut of the plastic woven cloth is uneven and a cutter needs to be cleaned regularly.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.
Claims (8)
1. The utility model provides an ultrasonic wave side cut framing mechanism, its characterized in that includes the mounting panel and installs ultrasonic device on the mounting panel, the ultrasonic device top is provided with the blade, corresponds ultrasonic device is provided with the gyro wheel, weaves plastic cloth centre gripping and is in the gyro wheel with between the ultrasonic device, the ultrasonic device lateral part is provided with cooling device.
2. The ultrasonic trimming and framing mechanism according to claim 1, wherein the mounting plate is further provided with a cloth guide plate and a pressing plate, a cloth guide opening is arranged between the cloth guide plate and the pressing plate, the woven plastic cloth is clamped in the cloth guide opening, and the cloth guide opening is located at an upstream position of the ultrasonic device.
3. An ultrasonic trimming and framing mechanism as claimed in claim 1 wherein the cooling means is a fan.
4. The ultrasonic trimming and framing mechanism of claim 1, wherein the mounting plate is provided with a blade mounting slot, the blade is detachably mounted in the blade mounting slot, and the blade edge of the blade protrudes out of the mounting plate.
5. The ultrasonic trimming and framing mechanism according to claim 2, wherein the pressing plate is provided with a cutting edge hiding groove, and the end of the blade is hidden into the cutting edge hiding groove.
6. The ultrasonic trimming and framing mechanism of claim 1, wherein a shock absorbing spring is further disposed between the mounting plate and the ultrasonic device.
7. The ultrasonic trimming and framing mechanism according to claim 2, wherein an inclined surface inclined to the opposite direction of the cloth guide plate is arranged on the pressing plate corresponding to the cloth guide opening.
8. The ultrasonic trimming and framing mechanism according to claim 6, wherein the ultrasonic device is fixedly mounted on an ultrasonic mounting frame, one end of the ultrasonic mounting frame, which is close to the woven plastic cloth, is hinged to the mounting plate, one end of the ultrasonic mounting frame, which is far away from the woven plastic cloth, is mounted on the mounting plate through a mounting bolt, and the damping spring is sleeved on the mounting bolt and is clamped between the ultrasonic mounting frame and the mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321523900.5U CN220840462U (en) | 2023-06-14 | 2023-06-14 | Ultrasonic wave side cut framing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321523900.5U CN220840462U (en) | 2023-06-14 | 2023-06-14 | Ultrasonic wave side cut framing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220840462U true CN220840462U (en) | 2024-04-26 |
Family
ID=90781089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321523900.5U Active CN220840462U (en) | 2023-06-14 | 2023-06-14 | Ultrasonic wave side cut framing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220840462U (en) |
-
2023
- 2023-06-14 CN CN202321523900.5U patent/CN220840462U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |