CN220836209U - Coupling agent spraying device for insulator core rod - Google Patents

Coupling agent spraying device for insulator core rod Download PDF

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Publication number
CN220836209U
CN220836209U CN202322413622.4U CN202322413622U CN220836209U CN 220836209 U CN220836209 U CN 220836209U CN 202322413622 U CN202322413622 U CN 202322413622U CN 220836209 U CN220836209 U CN 220836209U
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CN
China
Prior art keywords
spraying
coupling agent
core rod
insulator core
spray heads
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Active
Application number
CN202322413622.4U
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Chinese (zh)
Inventor
栾凌驭
李欣欣
韩世建
孙浩
刘维弟
赵佳立
孙湘滢
周崔波
包伟伟
曹志海
姜琳玲
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Jiangdong Fittings Equipment Co Ltd
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Jiangdong Fittings Equipment Co Ltd
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Application filed by Jiangdong Fittings Equipment Co Ltd filed Critical Jiangdong Fittings Equipment Co Ltd
Priority to CN202322413622.4U priority Critical patent/CN220836209U/en
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Publication of CN220836209U publication Critical patent/CN220836209U/en
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Abstract

The utility model provides a coupling agent spraying device for an insulator core rod. The coupling agent spraying device for the insulator core rod comprises: the mounting part is used for limiting a position to be sprayed for mounting the insulator core rod; the storage part is used for storing the coupling agent; the first spraying part comprises a plurality of spray heads which are sequentially arranged; the second spraying part comprises a plurality of spray heads which are sequentially arranged, the inlet of each spray head is communicated with the storage part, the outlet of each spray head is arranged towards the position to be sprayed, and the first spraying part and the second spraying part are respectively positioned at two opposite sides of the position to be sprayed along the first direction perpendicular to the arrangement direction of the plurality of spray heads so as to spray the coupling agent on the insulator core rod at the position to be sprayed. The technical scheme of the utility model solves the problems of few coating, missing coating and uneven coating of the core rod coupling agent in the prior art.

Description

Coupling agent spraying device for insulator core rod
Technical Field
The utility model relates to the technical field of composite insulator spraying, in particular to a coupling agent spraying device for an insulator core rod.
Background
In the process of the composite insulator in line operation, partial discharge occurs in the core rod due to poor adhesion of the interface between the core rod and the silicon rubber sheath, the core rod is gradually eroded and decayed, and accordingly the power transmission line accident occurs.
In the prior art, the core rod coupling agent is coated on the surfaces of the core rod and the connecting fitting by dipping the coupling agent by using cloth strips or other tools manually, and the coating mode is extremely likely to cause the problems of less coating, non-uniform coating and the like of the coupling agent, thereby causing poor adhesion between the core rod and the silicone rubber sheath, generating partial discharge, gradually corroding and damaging the core rod, and finally causing the occurrence of accidents of the power transmission line, and causing great economic and safety loss.
Disclosure of utility model
The utility model mainly aims to provide a coupling agent spraying device for an insulator core rod, which is used for solving the problems of little coating, neglected coating and uneven coating of a core rod coupling agent in the prior art.
In order to achieve the above object, the present utility model provides a coupling agent spraying apparatus for an insulator core rod, comprising: the mounting part is used for limiting a position to be sprayed for mounting the insulator core rod; the storage part is used for storing the coupling agent; the first spraying part comprises a plurality of spray heads which are sequentially arranged; the second spraying part comprises a plurality of spray heads which are sequentially arranged, the inlet of each spray head is communicated with the storage part, the outlet of each spray head is arranged towards the position to be sprayed, and the first spraying part and the second spraying part are respectively positioned at two opposite sides of the position to be sprayed along the first direction perpendicular to the arrangement direction of the plurality of spray heads so as to spray the coupling agent on the insulator core rod at the position to be sprayed.
Further, the second spraying portion is movably disposed with respect to the first spraying portion in a first direction perpendicular to an arrangement direction of the plurality of spray heads.
Further, the mounting portion is movably disposed with respect to the first spraying portion in a first direction perpendicular to an arrangement direction of the plurality of spray heads.
Further, the coupling agent spraying device for the insulator core rod further includes: the mounting part, the first spraying part and the second spraying part are all arranged on the support frame; the driving component is provided with a fixed end and a driving end which is movably arranged relative to the fixed end, the fixed end is connected with the support frame, and the driving end is connected with the second spraying part; and the connecting rod is used for connecting the mounting part and the second spraying part.
Further, the coupling agent spraying device for the insulator core rod further includes: a rotating electric machine; the first fixing piece is arranged on the support frame and connected with the mounting part, and one end of the connecting rod is pivotally connected with the first fixing piece; the second fixing piece is arranged on the supporting frame and connected with the second spraying part, the other end of the connecting rod is connected with the rotating motor after penetrating through the second fixing piece, and the connecting rod is in threaded fit with the second fixing piece.
Further, the coupling agent spraying device for the insulator core rod further comprises a sliding rail arranged on the supporting frame, and sliding grooves matched with the sliding rail in a sliding mode are formed in the first fixing piece and/or the second fixing piece.
Further, the first spraying part further comprises a first shell covered outside the spray heads, the second spraying part further comprises a second shell covered outside the spray heads, and the first shell and the second shell have a closed position close to each other and an open position far away from each other.
Further, along the arrangement direction of a plurality of shower nozzles, opposite ends of the first shell and the second shell are all provided with avoidance grooves, and the avoidance grooves are used for avoiding the insulator core rod.
Further, the mounting part comprises two mounting members for supporting the insulator core rod, and the two mounting members are arranged at intervals along the arrangement direction of the spray heads so as to form a position to be sprayed; or the mounting part is provided with a pressure sensing device, and at least part of the pressure sensing device is positioned above the mounting part.
Further, the coupling agent spraying device for the insulator core rod further comprises a collecting member arranged on the supporting frame, the collecting member is located between the first spraying portion and the second spraying portion, and a collecting groove for collecting the coupling agent is formed in the collecting member.
By adopting the technical scheme of the utility model, the first spraying part and the second spraying part are arranged on the two opposite sides of the position to be sprayed, so that the coupling agent can be uniformly sprayed on the surface of the insulator core rod on the position to be sprayed, the phenomena of less coating, uneven coating, coating omission, secondary pollution core and the like which possibly occur in manual coating are effectively reduced, the problem of poor adhesion between the core rod and the silicone rubber sheath is solved, and the occurrence of safety accidents of a power transmission line is reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
fig. 1 shows a schematic structural view of an embodiment of the coupling agent spraying device for an insulator core rod of the present utility model.
Wherein the above figures include the following reference numerals:
10. A mounting part; 11. a support frame; 12. a connecting rod; 15. a first fixing member; 16. a second fixing member; 18. an avoidance groove; 19. a pressure sensing device; 20. a storage part; 21. a collecting member; 30. a first spraying part; 31. a spray head; 50. and a second spraying part.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. The utility model will be described in detail below with reference to the drawings in connection with embodiments.
It should be noted that, in the embodiment of the present utility model, the insulator core rod includes a core rod and a connection fitting, that is, the coupling agent spraying device for an insulator core rod of the present embodiment is used for spraying the core rod and the connection fitting.
As shown in fig. 1, an embodiment of the present utility model provides a coupling agent spraying apparatus for an insulator core rod. The coupling agent spraying device for the insulator core rod includes a mounting portion 10, a storage portion 20, a first spraying portion 30, and a second spraying portion 50. Wherein the mounting portion 10 defines a position to be sprayed for mounting the insulator core rod; the storage part 20 is used for storing the coupling agent; the first spraying part 30 includes a plurality of spray heads 31 arranged in sequence; the second spraying portion 50 includes a plurality of spray heads 31 sequentially arranged, an inlet of each spray head 31 is communicated with the material storage portion 20, an outlet of each spray head 31 is arranged towards a position to be sprayed, and the first spraying portion 30 and the second spraying portion 50 are respectively located at two opposite sides of the position to be sprayed along a first direction perpendicular to an arrangement direction of the plurality of spray heads 31 so as to spray the coupling agent on the insulator core rod at the position to be sprayed.
In the above technical scheme, the first spraying part 30 and the second spraying part 50 are arranged on two opposite sides of the position to be sprayed, so that the coupling agent can be uniformly sprayed on the surface of the insulator core rod at the position to be sprayed, the phenomena of few coating, uneven coating, missing coating, secondary pollution core and the like which possibly occur in manual coating are effectively reduced, and the problem of poor adhesion of the core rod and the silicone rubber sheath is solved, so that the occurrence of safety accidents of the power transmission line is reduced.
Preferably, in the embodiment of the present utility model, the spray head 31 is a universal spray head.
As shown in fig. 1, in the embodiment of the present utility model, the second spraying portion 50 is movably provided with respect to the first spraying portion 30 in a first direction perpendicular to the arrangement direction of the plurality of spray heads 31.
Through the arrangement, the second spraying part 50 can be close to or far away from the first spraying part 30, the second spraying part 50 and the first spraying part 30 are far away from each other, the insulator core rod is convenient to install, and the insulator core rod can be sprayed when the second spraying part 50 and the first spraying part 30 are close to each other.
As shown in fig. 1, in the embodiment of the present utility model, the mounting portion 10 is movably disposed with respect to the first spraying portion 30 in a first direction perpendicular to the arrangement direction of the plurality of spray heads 31.
By the above arrangement, the mounting portion 10 can be made to approach or separate from the first spraying portion 30, so that the distances between the plurality of spray heads 31 and the insulator core rod can be adjusted, and thus the uniformity of spraying can be adjusted.
As shown in fig. 1, in the embodiment of the present utility model, the coupling agent spraying apparatus for an insulator core rod further includes: the support frame 11, the mounting part 10, the first spraying part 30 and the second spraying part 50 are all arranged on the support frame 11; the driving member is provided with a fixed end and a driving end which is movably arranged relative to the fixed end, the fixed end is connected with the support frame 11, and the driving end is connected with the second spraying part 50; a connecting rod 12 for connecting the mounting portion 10 and the second spraying portion 50.
With the above arrangement, the driving member can drive the second spraying portion 50 and the mounting portion 10 to move together, so that the second spraying portion 50 and the mounting portion 10 are brought together close to the first spraying portion 30 to prepare for spraying the insulator core rod.
Specifically, in an embodiment of the present utility model, the driving member is a linear motor.
As shown in fig. 1, in the embodiment of the present utility model, the coupling agent spraying apparatus for an insulator core rod further includes: a rotating electric machine; the first fixing piece 15 is arranged on the supporting frame 11 and is connected with the mounting part 10, and one end of the connecting rod 12 is pivotally connected with the first fixing piece 15; the second fixing piece 16 is arranged on the supporting frame 11 and is connected with the second spraying part 50, the other end of the connecting rod 12 passes through the second fixing piece 16 and is connected with the rotating motor, and the connecting rod 12 is in threaded fit with the second fixing piece 16.
Through the arrangement, the rotating motor can drive the connecting rod 12 to rotate relative to the second fixing piece 16, and the second fixing piece 16 is arranged on the supporting frame 11 and connected with the second spraying portion 50 due to the fact that the connecting rod 12 is in threaded fit with the second fixing piece 16, so that the second fixing piece 16 can move relative to the connecting rod 12, the distance between the second spraying portion 50 and the mounting portion 10 can be adjusted, the distance between a plurality of spray heads 31 of the second spraying portion 50 and the insulator core rod can be adjusted, and the uniformity of spraying on the insulator core rod can be adjusted.
As shown in fig. 1, in the embodiment of the present utility model, the coupling agent spraying device for the insulator core rod further includes a sliding rail disposed on the supporting frame 11, and the first fixing member 15 and the second fixing member 16 are respectively provided with a sliding slot in sliding fit with the sliding rail. In this way, the first fixing member 15 and the second fixing member 16 can be moved more smoothly.
As shown in fig. 1, in the embodiment of the present utility model, the first spraying part 30 further includes a first housing that is covered outside the plurality of spray heads 31, and the second spraying part 50 further includes a second housing that is covered outside the plurality of spray heads 31, the first housing and the second housing having a closed position close to each other and an open position distant from each other.
Through the arrangement, when the insulator core rod is sprayed, the first shell and the second shell can be mutually close and closed, so that the first shell and the second shell can be covered on the periphery of the insulator core rod, the coupling agent sprayed by the plurality of spray heads 31 is prevented from being diffused to the outer parts of the first shell and the second shell, and the body health of operators is further prevented from being hurt; the first shell and the second shell are far away from each other and are opened, so that an operator can conveniently disassemble and assemble the insulator core rod.
As shown in fig. 1, in the embodiment of the present utility model, along the arrangement direction of the plurality of spray heads 31, opposite ends of the first housing and the second housing are provided with the avoiding grooves 18, and the avoiding grooves 18 are used for avoiding the insulator core rod. Therefore, the parts of the insulator core rod, which do not need to be sprayed, extend out of the first shell and the second shell, so that the problem of multiple coatings is avoided.
As shown in fig. 1, in the embodiment of the present utility model, the mounting portion 10 includes two mounting members for supporting the insulator core rod, the two mounting members being spaced apart in the arrangement direction of the plurality of spray heads 31 to form a position to be sprayed.
With the above arrangement, the two mounting members can support the opposite ends of the insulator core rod, respectively.
As shown in fig. 1, in the embodiment of the present utility model, the mounting portion 10 is provided with a pressure sensing device 19, and at least part of the pressure sensing device 19 is located above the mounting portion 10. Thus, when the insulator core rod is mounted on the mounting portion 10, the pressure sensing device can sense the insulator core rod, thereby controlling the movement of the mounting portion 10 and the second spraying portion 50 and spraying the insulator core rod to improve the accuracy of spraying.
Specifically, in the embodiment of the present utility model, the coupling agent spraying device for the insulator core rod further includes a controller in control connection with the plurality of spray heads 31, the pressure sensing device 19, the rotary motor, and the driving member.
As shown in fig. 1, in the embodiment of the utility model, the coupling agent spraying device for the insulator core rod further comprises a collecting member 21 arranged on the supporting frame, the collecting member 21 is located between the first spraying portion and the second spraying portion, and a collecting groove for collecting the coupling agent is formed in the collecting member 21.
By the above arrangement, the coupling agent which is ejected from the plurality of ejection heads 31 but is not adhered to the insulator core rod can be recovered, so that the coupling agent is prevented from accumulating on the supporting frame.
Specifically, in the embodiment of the present utility model, the collecting member 21 may be formed at the supporting frame, or the collecting member 21 may be additionally provided and the collecting member 21 may be connected to the supporting frame.
The working principle of the coupling agent spraying device for the insulator core rod of the embodiment is as follows:
the material is snatched to the manipulator and put on the pressure sensing device of this embodiment to the servo motor control, the pressure sensing device atress, second spraying portion and installation department remove to first spraying portion, installation department reaches the spraying position, first spraying portion removes to installation department alone, first casing and second casing are close and closed, the coupling agent atomizing that a plurality of shower nozzles 31 will take out from storage portion 20 is controlled to the controller, a plurality of shower nozzles 31 spray to the insulator plug, after the spraying is accomplished in the scheduled time, first spraying portion is kept away from jointly to second spraying portion and installation department, first casing and second casing are kept away from and open, utilize servo motor control manipulator to snatch out the insulator plug that the spraying was accomplished, put into the prescribed position.
From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects: through setting up first spraying portion and second spraying portion in the relative both sides of treating the spraying position, can treat the insulator plug surface even spraying coupling agent on the spraying position, effectively reduce the phenomenon such as few scribbles, scribble inhomogeneous, the neglected coating that the manual work is brushed and core secondary pollution etc. that probably appear to solve the poor problem of plug and silicone rubber sheath bonding, with the emergence that reduces transmission line incident.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. A coupling agent spraying device for an insulator core rod, comprising:
A mounting portion (10) defining a position to be sprayed for mounting an insulator core rod;
a storage part (20) for storing the coupling agent;
A first spraying section (30) comprising a plurality of spray heads (31) arranged in sequence;
The second spraying part (50) comprises a plurality of spray heads (31) which are sequentially arranged, wherein the inlet of each spray head (31) is communicated with the storage part (20), the outlet of each spray head (31) is arranged towards the position to be sprayed, the first spraying part (30) and the second spraying part (50) are respectively positioned at two opposite sides of the position to be sprayed along a first direction perpendicular to the arrangement direction of the spray heads (31) so as to spray the coupling agent on the insulator core rod at the position to be sprayed.
2. The coupling agent spraying device for an insulator core rod according to claim 1, wherein the second spraying portion (50) is movably provided with respect to the first spraying portion (30) in a first direction perpendicular to an arrangement direction of the plurality of spray heads (31).
3. The coupling agent spraying device for an insulator core rod according to claim 1, wherein the mounting portion (10) is movably provided with respect to the first spraying portion (30) in a first direction perpendicular to an arrangement direction of the plurality of spray heads (31).
4. The coupling agent spraying device for an insulator core rod according to claim 1, further comprising:
The mounting part (10), the first spraying part (30) and the second spraying part (50) are all arranged on the support frame (11);
The driving component is provided with a fixed end and a driving end which is movably arranged relative to the fixed end, the fixed end is connected with the supporting frame (11), and the driving end is connected with the second spraying part (50);
And a connecting rod (12) for connecting the mounting portion (10) and the second spraying portion (50).
5. The coupling agent spraying apparatus for an insulator core rod according to claim 4, further comprising:
A rotating electric machine;
The first fixing piece (15) is arranged on the supporting frame (11) and is connected with the mounting part (10), and one end of the connecting rod (12) is pivotally connected with the first fixing piece (15);
The second fixing piece (16) is arranged on the supporting frame (11) and is connected with the second spraying part (50), the other end of the connecting rod (12) passes through the second fixing piece (16) and then is connected with the rotating motor, and the connecting rod (12) is in threaded fit with the second fixing piece (16).
6. The coupling agent spraying device for insulator core rods according to claim 5, further comprising a sliding rail arranged on the supporting frame (11), wherein the first fixing piece (15) and/or the second fixing piece (16) are/is provided with sliding grooves in sliding fit with the sliding rail.
7. The coupling agent spraying device for an insulator core rod according to claim 2, wherein the first spraying portion (30) further includes a first housing covering the outside of the plurality of spray heads (31), and the second spraying portion (50) further includes a second housing covering the outside of the plurality of spray heads (31), the first housing and the second housing having a closed position close to each other and an open position distant from each other.
8. The coupling agent spraying device for insulator core rods according to claim 7, wherein opposite ends of the first housing and the second housing are provided with escape grooves (18) along the arrangement direction of the plurality of spray heads (31), and the escape grooves (18) are used for escaping the insulator core rods.
9. The coupling agent spraying device for an insulator core rod according to any one of claims 1 to 8, wherein the mounting portion (10) includes two mounting members for supporting an insulator core rod, the two mounting members being spaced apart along an arrangement direction of the plurality of spray heads (31) to form the position to be sprayed; or alternatively
The mounting part (10) is provided with a pressure sensing device (19), and at least part of the pressure sensing device (19) is positioned above the mounting part (10).
10. The coupling agent spraying device for an insulator core rod according to any one of claims 4 to 6, further comprising a collecting member (21) provided on the support frame (11), the collecting member (21) being located between the first spraying portion and the second spraying portion, a collecting tank for collecting the coupling agent being provided on the collecting member (21).
CN202322413622.4U 2023-09-05 2023-09-05 Coupling agent spraying device for insulator core rod Active CN220836209U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322413622.4U CN220836209U (en) 2023-09-05 2023-09-05 Coupling agent spraying device for insulator core rod

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322413622.4U CN220836209U (en) 2023-09-05 2023-09-05 Coupling agent spraying device for insulator core rod

Publications (1)

Publication Number Publication Date
CN220836209U true CN220836209U (en) 2024-04-26

Family

ID=90776598

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322413622.4U Active CN220836209U (en) 2023-09-05 2023-09-05 Coupling agent spraying device for insulator core rod

Country Status (1)

Country Link
CN (1) CN220836209U (en)

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