CN107081238A - A kind of electrostatic powder coating machine with safeguard function - Google Patents
A kind of electrostatic powder coating machine with safeguard function Download PDFInfo
- Publication number
- CN107081238A CN107081238A CN201710226870.4A CN201710226870A CN107081238A CN 107081238 A CN107081238 A CN 107081238A CN 201710226870 A CN201710226870 A CN 201710226870A CN 107081238 A CN107081238 A CN 107081238A
- Authority
- CN
- China
- Prior art keywords
- powder
- drive mechanism
- spray body
- clamping device
- protective cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0242—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/70—Arrangements for moving spray heads automatically to or from the working position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/80—Arrangements in which the spray area is not enclosed, e.g. spray tables
Landscapes
- Electrostatic Spraying Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention proposes a kind of electrostatic powder coating machine with safeguard function, including base, the first protective cover, the second protective cover, clamping device, spray body, first sensor, second sensor, the first drive mechanism, the second drive mechanism and controlling organization, the first protective cover is arranged on base；Clamping device is used to clamp pipe fitting to be processed；First drive mechanism is used to drive clamping device to rotate；Spray body is used to carry out electrostatic spraying processing to the pipe fitting clamped by clamping device；Second protective cover is arranged on spray body close to clamping device side；Second drive mechanism is used to drive to move under spray body in the vertical direction；Controlling organization is connected with first sensor, second sensor, the first drive mechanism, the second drive mechanism, spray body.The present invention by set the first protective cover, the second protective cover, prevent powder from dispersing, reduce potential safety hazard, realize pipe fitting electrostatic spraying automate, it is to avoid pipe fitting because manual rotation and caused by pipe fitting sprayed coating damage.
Description
Technical field
The present invention relates to electrostatic powder coating technical field, more particularly to a kind of electrostatic powder coating with safeguard function
Machine.
Background technology
Existing pipe fitting outer wall electrostatic powder coating uses hand spray mostly, hand spray labor intensity is big and efficiency compared with
Low, without any safeguard, during spraying, powder disperses, and there is serious potential safety hazard, and ought need to ensure workpiece
Spray area is when having a certain limit, it is necessary to which the position of the continuous travelling workpiece of workman, forms it into certain spray range, so
And for the larger pipe fitting of volume, the extremely difficult of pipe fitting is moved, generally requiring multi agent cooperation could move, and compare expense
Power.
The content of the invention
Based on technical problem present in background technology, the present invention proposes a kind of Electrostatic Spraying of powder Coatings with safeguard function
Painting machine.
A kind of electrostatic powder coating machine with safeguard function proposed by the present invention, including base, the first protective cover, second
Protective cover, clamping device, spray body, first sensor, second sensor, the first drive mechanism, the second drive mechanism and control
Mechanism processed, wherein：
First protective cover is arranged on base；Clamping device is arranged on base and is arranged in the first protective cover, clamps
Mechanism is used to clamp pipe fitting to be processed；First drive mechanism is used to drive clamping device to rotate；Spray body is located at clamping machine
Above structure, for carrying out electrostatic spraying processing to the pipe fitting clamped by clamping device；Second protective cover is leaned on installed in spray body
Nearly clamping device side, and internal diameter of the external diameter less than the first protective cover of the second protective cover；Second drive mechanism, which is used to drive, sprays
Apply and moved under mechanism in the vertical direction；First sensor is used to monitor the spacing data between spray body and base in real time；
Second sensor is used for the rotational angle data for monitoring clamping device；
Controlling organization connects with first sensor, second sensor, the first drive mechanism, the second drive mechanism, spray body
Connect, spacing data that controlling organization presets spacing threshold and angle threshold and detects first sensor, second sensor, rotate
Angle-data is compared with spacing threshold, angle threshold respectively, in the operating condition, and controlling organization controls the driving of the second drive mechanism
Spray body is moved down, and when spacing data is less than spacing threshold, controlling organization controls the second drive mechanism to stop driving spray
Mechanism movement is applied, and controls spray body to start spray process is carried out to pipe fitting, while controlling the driving clamping of the first drive mechanism
Mechanism is rotated, and when rotational angle data are more than angle threshold, controlling organization controls the first drive mechanism to stop driving clamping machine
Structure is rotated, and control spray body is stopped and controls the second drive mechanism to drive spray body to move up reset.
It is preferred that, spray body is included for powder frame, crossbeam, multiple injectors and high voltage electrostatic device, and base two ends are vertical
Provided with the first side frame positioned opposite, the second side frame, crossbeam is located above base and parallel to base, and crossbeam two ends are respectively with the
The removable connection of one side frame, the second side frame, is arranged on crossbeam for powder frame, has first to supply powder chamber, multiple injectors for powder frame
It is installed in for being connected on powder frame and with first for powder chamber, the equal court of nozzle of the linear distribution of multiple injectors and multiple injectors
To base, multiple injectors are and high voltage electrostatic device；Second drive mechanism is connected with crossbeam and drives crossbeam in vertical direction
Move up and down, first sensor is used to detect the spacing data between crossbeam and base in real time.
It is preferred that, the spacing between two injectors of arbitrary neighborhood is adjustable.
It is preferred that, spray body is also included for powder case, for tube cell and powder delivery pump, is located at for powder case below base, for powder case
Powder chamber is supplied with second, spray body lower position is located on base and be provided with back powder mouthful, time powder mouth supplies powder chamber to connect with second, the
One supplies powder chamber by being connected for tube cell, powder delivery pump with second for powder chamber.
It is preferred that, the second protective cover is arranged on confession powder frame and multiple injectors are arranged in the second protective cover.
It is preferred that, clamping device include the first clamp assemblies and the second clamp assemblies positioned opposite, the first clamp assemblies,
The first fixed component, the second fixed component are respectively equipped with second opposite face, pipe fitting is fixed by the first fixed component, second
The mutual cooperation of part carries out axial restraint.
It is preferred that, the first fixed component be axle sleeve, axle sleeve be provided with insertion side wall positioning hole, positioning hole built with its
The alignment pin of adaptation.
It is preferred that, the second fixed component is fore-set.
In the present invention, it would be desirable to which the pipe fitting two ends of processing are clamped solid by the first clamp assemblies, the second clamp assemblies respectively
It is fixed；Controlling organization controls the second drive mechanism driving spray body to move down, and controlling organization presets spacing threshold and angle threshold
Be worth and by first sensor, second sensor detect spacing data, rotational angle data respectively with spacing threshold, angle threshold
Compare, when spacing data is less than spacing threshold, controlling organization.The second drive mechanism is controlled to stop driving spray body movement,
And control the startup of spray body to carry out spray process to pipe fitting, while control the first drive mechanism driving clamping device to rotate,
When rotational angle data are more than angle threshold, controlling organization controls the first drive mechanism to stop driving clamping device rotation, control
Spray body processed is stopped and controls the second drive mechanism to drive spray body to move up reset.The present invention is by setting the
One protective cover, the second protective cover, prevent powder from dispersing, and reduce potential safety hazard, realize the automation of pipe fitting electrostatic spraying, reduction pair
The input of cost of labor and the requirement to artificial technology's level, working stability, efficiency high；And pipe fitting turns automatically in spraying process
It is dynamic, it is to avoid pipe fitting because manual rotation and caused by pipe fitting sprayed coating damage, improve the coating quality of pipe fitting.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the electrostatic powder coating machine with safeguard function proposed by the present invention.
Embodiment
Reference picture 1, the present invention proposes that a kind of electrostatic powder coating machine with safeguard function, including base 1, first are protected
The 2, second protective cover 3, clamping device, spray body, first sensor, second sensor, the first drive mechanism 20, second is covered to drive
Motivation structure 21 and controlling organization, wherein：
First protective cover 2 is arranged on base 1.
Clamping device is arranged on base 1 and is arranged in the first protective cover 2, and clamping device is used to clamp pipe to be processed
Part 4.
In the present embodiment, clamping device includes the first clamp assemblies 16 and the second clamp assemblies 17 positioned opposite, the
Line between one clamp assemblies 16, the second clamp assemblies 17 is parallel to multiple place straight lines of injector 7, the first clamp assemblies
16th, the first fixed component 18, the second fixed component 19 are respectively equipped with the opposite face of the second clamp assemblies 17, pipe fitting 4 passes through
One fixed component 18, the mutual cooperation of the second fixed component 19 carry out axial restraint.First fixed component 18 is on axle sleeve, axle sleeve
Positioning hole provided with insertion side wall, positioning hole is built with the alignment pin being adapted to it.Second fixed component 19 is fore-set.
First drive mechanism 20 is used to drive clamping device to rotate.
Spray body is located above clamping device, for carrying out electrostatic spraying processing to the pipe fitting 4 clamped by clamping device.
In the present embodiment, spray body include for powder frame 5, crossbeam 6, multiple injectors 7, for powder case 12, for tube cell 13,
Powder delivery pump (not illustrating in figure) and high voltage electrostatic device (not illustrating in figure).The two ends of base 1 are provided with positioned opposite first vertically
Side frame 9, the second side frame 10, crossbeam 6 are located at the top of base 1 and parallel to base 1, the two ends of crossbeam 6 respectively with the first side frame 9, the
The removable connection of two side frames 10.Installed on the cross beam 6 for powder frame 5, have first for powder chamber 11 for powder frame 5.Multiple injectors 7 are equal
Connected on confession powder frame 5 and with first for powder chamber 11, the nozzle 8 of the linear distribution of multiple injectors 7 and multiple injectors 7
Towards base 1, multiple injectors 7 are and high voltage electrostatic device.Spacing between two injectors 7 of arbitrary neighborhood is adjustable, can
The distance between injector 7 is adjusted to be needed according to the spray area of pipe fitting 4, to adjust the spraying width of spray body.For powder
Case 12 is located at the lower section of base 1, has second to supply to be provided with back positioned at spray body lower position on powder chamber 14, base 1 for powder case 12
Powder mouthful 15, returns powder mouthful 15 and is connected with second for powder chamber 14, and first supplies powder chamber 11 by supplying powder chamber for tube cell 13, powder delivery pump and second
14 connections；During spraying, scattered powder can enter second in powder chamber 14, can not only reuse from powder mouthful 15 is returned, and
Reduce cleaning task afterwards.
Second protective cover 3 is on for powder frame 5 and multiple injectors 7 are arranged in the second protective cover 3, and second anti-
The external diameter of shield 3 is less than the internal diameter of the first protective cover 2.
Second drive mechanism 21 is connected and driven with the crossbeam 6 of spray body and moved under the in the vertical direction of crossbeam 6.
First sensor is used to detect the spacing data between crossbeam 6 and base 1 in real time.
Second sensor is used for the rotational angle data for monitoring clamping device.
Controlling organization and first sensor, second sensor, the first drive mechanism 20, the second drive mechanism 21, flush coater
Structure is connected.
Specific work process of the present invention is as follows：The pipe fitting two ends for needing to process are passed through into the first clamp assemblies, second respectively
Clamp assemblies are gripped；Controlling organization controls the second drive mechanism 21 driving crossbeam 6 to move down, and controlling organization presets spacing
Threshold value and angle threshold and by first sensor, second sensor detect spacing data, rotational angle data respectively with spacing
Threshold value, angle threshold compare, and when spacing data is less than spacing threshold, controlling organization controls the second drive mechanism 21 to stop driving
Crossbeam 6 is moved, and controls each injector 7 of spray body to start to the progress spray process of pipe fitting 4, while controlling the first driving machine
The driving clamping device of structure 20 is rotated, and when rotational angle data are more than angle threshold, controlling organization controls the first drive mechanism 20
Stop driving clamping device to rotate, each injector 7 of control spray body is stopped and controls the second drive mechanism 21 to drive
Crossbeam 6 moves up reset.
A kind of electrostatic powder coating machine with safeguard function proposed by the present invention, by setting the first protective cover 2, second
Protective cover 3, prevents powder from dispersing, and reduces potential safety hazard, realizes the automation of the electrostatic spraying of pipe fitting 4, reduces to cost of labor
Input and the requirement to artificial technology's level, working stability, efficiency high；And pipe fitting 4 is rotated automatically in spraying process, it is to avoid pipe
Part because manual rotation and caused by the sprayed coating of pipe fitting 4 damage, improve pipe fitting 4 coating quality.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (8)
1. a kind of electrostatic powder coating machine with safeguard function, it is characterised in that including base (1), the first protective cover (2),
Second protective cover (3), clamping device, spray body, first sensor, second sensor, the first drive mechanism (20), second drive
Motivation structure (21) and controlling organization, wherein：
First protective cover (2) is arranged on base (1)；Clamping device is arranged on base (1) and is arranged on the first protective cover (2)
Interior, clamping device is used to clamp pipe fitting (4) to be processed；First drive mechanism (20) is used to drive clamping device to rotate；Spraying
Mechanism is located above clamping device, for carrying out electrostatic spraying processing to the pipe fitting (4) clamped by clamping device；Second protective cover
(3) spray body is arranged on close to clamping device side, and the external diameter of the second protective cover (3) is less than the interior of the first protective cover (2)
Footpath；Second drive mechanism (21) is used to drive to move under spray body in the vertical direction；First sensor is used to monitor in real time
Spacing data between spray body and base (1)；Second sensor is used for the rotational angle data for monitoring clamping device；
Controlling organization and first sensor, second sensor, the first drive mechanism (20), the second drive mechanism (21), flush coater
Structure is connected, spacing data that controlling organization presets spacing threshold and angle threshold and detects first sensor, second sensor,
Rotational angle data are compared with spacing threshold, angle threshold respectively, in the operating condition, and controlling organization controls the second drive mechanism
(21) driving spray body is moved down, and when spacing data is less than spacing threshold, controlling organization controls the second drive mechanism
(21) driving spray body movement is stopped, and controls spray body to start that spray process is carried out to pipe fitting (4), while control first
Drive mechanism (20) driving clamping device is rotated, and when rotational angle data are more than angle threshold, controlling organization control first is driven
Motivation structure (20) stops driving clamping device and rotated, and control spray body is stopped and controls the second drive mechanism (21) to drive
Spray body moves up reset.
2. the electrostatic powder coating machine according to claim 1 with safeguard function, it is characterised in that spray body includes
For powder frame (5), crossbeam (6), multiple injectors (7) and high voltage electrostatic device, base (1) two ends are vertically provided with positioned opposite the
One side frame (9), the second side frame (10), crossbeam (6) are located above base (1) and parallel to base (1), crossbeam (6) two ends difference
With the first side frame (9), the second side frame (10) is removable be connected, be arranged on for powder frame (5) on crossbeam (6), for powder frame (5) with the
One for powder chamber (11), and multiple injectors (7) are installed in for being connected on powder frame (5) and with first for powder chamber (11), multiple injections
The nozzle (8) of the linear distribution of device (7) and multiple injectors (7) is towards base (1), and multiple injectors (7) are quiet with high pressure
Electric installation；Second drive mechanism (21) is connected and driven with crossbeam (6) and moved under crossbeam (6) in the vertical direction, the first sensing
Device is used to detect the spacing data between crossbeam (6) and base (1) in real time.
3. the electrostatic powder coating machine according to claim 2 with safeguard function, it is characterised in that arbitrary neighborhood two
Spacing between injector (7) is adjustable.
4. the electrostatic powder coating machine with safeguard function according to Claims 2 or 3, it is characterised in that spray body
Also include for powder case (12), for tube cell (13) and powder delivery pump, be located at for powder case (12) below base (1), have for powder case (12)
Second for powder chamber (14), and spray body lower position is located on base (1) and be provided with back powder mouthful (15), return powder mouth (15) and the second confession
Powder chamber (14) is connected, and first supplies powder chamber (11) by being connected for tube cell (13), powder delivery pump with second for powder chamber (14).
5. the electrostatic powder coating machine with safeguard function according to Claims 2 or 3, it is characterised in that the second protection
Cover (3) is on for powder frame (5) and multiple injectors (7) are arranged in the second protective cover (3).
6. the electrostatic powder coating machine with safeguard function according to any one of claim 1-5, it is characterised in that folder
Holding mechanism includes the first clamp assemblies (16) and the second clamp assemblies (17) positioned opposite, the first clamp assemblies (16), second
The first fixed component (18), the second fixed component (19) are respectively equipped with the opposite face of clamp assemblies (17), pipe fitting (4) passes through
One fixed component (18), the mutual cooperation of the second fixed component (19) carry out axial restraint.
7. the electrostatic powder coating machine according to claim 6 with safeguard function, it is characterised in that the first fixed component
(18) it is axle sleeve, axle sleeve is provided with the positioning hole of insertion side wall, and positioning hole is built with the alignment pin being adapted to it.
8. the electrostatic powder coating machine according to claim 6 with safeguard function, it is characterised in that the second fixed component
(19) it is fore-set.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226870.4A CN107081238B (en) | 2017-04-06 | 2017-04-06 | Electrostatic powder spraying machine with protection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710226870.4A CN107081238B (en) | 2017-04-06 | 2017-04-06 | Electrostatic powder spraying machine with protection function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107081238A true CN107081238A (en) | 2017-08-22 |
| CN107081238B CN107081238B (en) | 2020-06-26 |
Family
ID=59611291
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710226870.4A Active CN107081238B (en) | 2017-04-06 | 2017-04-06 | Electrostatic powder spraying machine with protection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107081238B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107961935A (en) * | 2017-12-07 | 2018-04-27 | 天长市金陵电子有限责任公司 | A kind of electrostatic powder coating system for pipe fitting spraying |
| CN108714503A (en) * | 2018-06-11 | 2018-10-30 | 南京海晨霞工程科技有限公司 | A kind of house decoration decorative tube surface processing device |
| CN110270445A (en) * | 2018-03-15 | 2019-09-24 | 北京普益盛济科技有限公司 | A kind of method of quick Fabrication polymer overmold seal wire and micro-wire |
| CN111515069A (en) * | 2020-04-26 | 2020-08-11 | 上海谷柏特汽车科技有限公司 | Automobile part electrostatic spraying and mechanical arm linkage device |
| CN111530668A (en) * | 2020-05-29 | 2020-08-14 | 深圳市聚飞光电股份有限公司 | Spraying equipment |
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| US20160105971A1 (en) * | 2014-10-08 | 2016-04-14 | Samsung Display Co., Ltd. | Deposition apparatus and deposition method using the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107961935A (en) * | 2017-12-07 | 2018-04-27 | 天长市金陵电子有限责任公司 | A kind of electrostatic powder coating system for pipe fitting spraying |
| CN110270445A (en) * | 2018-03-15 | 2019-09-24 | 北京普益盛济科技有限公司 | A kind of method of quick Fabrication polymer overmold seal wire and micro-wire |
| CN108714503A (en) * | 2018-06-11 | 2018-10-30 | 南京海晨霞工程科技有限公司 | A kind of house decoration decorative tube surface processing device |
| CN111515069A (en) * | 2020-04-26 | 2020-08-11 | 上海谷柏特汽车科技有限公司 | Automobile part electrostatic spraying and mechanical arm linkage device |
| CN111530668A (en) * | 2020-05-29 | 2020-08-14 | 深圳市聚飞光电股份有限公司 | Spraying equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107081238B (en) | 2020-06-26 |
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