CN220825720U

CN220825720U - Cutting fluid cyclic utilization device of longmen machining center

Info

Publication number: CN220825720U
Application number: CN202321409382.4U
Authority: CN
Inventors: 何亿至
Original assignee: Jinzhongmao Changshu Machinery Technology Co ltd
Current assignee: Jinzhongmao Changshu Machinery Technology Co ltd
Priority date: 2023-06-05
Filing date: 2023-06-05
Publication date: 2024-04-23
Anticipated expiration: 2033-06-05

Abstract

The utility model discloses a cutting fluid recycling device of a gantry machining center, which comprises a workbench, wherein a groove pool is arranged in the workbench. According to the utility model, the PH value of the cutting fluid needs to be controlled according to the processing requirements of different metal parts when the device is used, so that the processing of workpieces is avoided due to the fact that the PH value of the cutting fluid in a tank is too high and too low, the PH value of the cutting fluid in the tank can be monitored through the arrangement of the PH value sensor, the data value is displayed on a display, when the PH value of the cutting fluid is unqualified, information is transmitted to a switch, the switch controls the third pumping assembly to work according to a numerical value, the PH value neutralizing agent placed in the neutralizing agent accommodating tank is pumped into the tank through the third pumping assembly, balance adjustment of the PH value is completed, the PH value is conveniently adjusted and balanced through the arrangement of the device, the corrosion of the workpieces due to the too high PH value is avoided, and a large number of microorganisms are avoided.

Description

Cutting fluid cyclic utilization device of longmen machining center

Technical Field

The invention relates to the field of cutting fluid treatment, in particular to a cutting fluid recycling device of a gantry machining center.

Background

The cutting fluid is a fluid used for cooling and lubricating a cutter and a workpiece in the metal cutting and polishing processing process, is formed by scientifically compounding and matching various functional auxiliary agents, has good cooling performance, lubricating performance and rust-proof performance, the gantry machining center is a machining center with the axis of a Z shaft perpendicular to a workbench, the whole structure is a large-sized machining center with a portal structure frame formed by double upright posts and top beams, a cross beam is arranged in the middle of the double upright posts, the cutting fluid is particularly suitable for processing large-sized workpieces and workpieces with complex shapes, redundant parts of the workpiece after the cutting fluid is sprayed during processing can be collected, the workpiece is recycled after being subjected to cleaning treatment, waste oil and solid impurities are contained in the cutting fluid collected after the use, the cutting fluid is required to be cleaned and filtered and then used, the pH value of the cutting fluid is required to be gradually diluted in the processing and cleaning process, the problem that the pH value of the cutting fluid is too high in the circulating processing process, thereby corroding the workpiece is avoided, and the problem of safety and sanitation caused by large quantity of microorganism reproduction in the cutting fluid is avoided.

Disclosure of utility model

The utility model aims to provide a cutting fluid recycling device of a gantry machining center, which solves the problem that the cutting fluid pH value imbalance corrodes a workpiece in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a cutting fluid cyclic utilization device of longmen machining center, includes the workstation, workstation internally mounted has the groove pond, and one side of groove pond installs the pH valve balance structure, the pH valve balance structure includes the fixed case, and the door plant is installed on the top of fixed case, the internally mounted of fixed case holds the groove, and the neutralization agent holds the top of groove and install the liquid feeding mouth, the neutralization agent holds the top of groove and installs the third subassembly that draws water, and one side of third subassembly that draws water extends to the inside of groove pond, pH valve sensor is installed to one side of fixed case, and one side of pH valve sensor sets up the inside at the groove pond, the display is installed on the lateral wall of fixed case, install the switch on the lateral wall of fixed case, oil filter structure is installed to one side at workstation top, new liquid pipe is installed to one side of groove pond.

Further, the inside of groove pond floats there is the floater, and the bottom of floater is connected with the connecting rod, the adsorption tank is installed to the central point department of connecting rod, and the bottom of adsorption tank is connected with the second subassembly that draws water, makes it floatable adsorb waste oil on the cutting fluid surface.

Further, the box is installed to the opposite side on workstation top, and the first subassembly that draws water is installed on the top of box, one side of second subassembly that draws water extends to the inside of box, the internally mounted of box has the filter core, the internally mounted of box has the fourth subassembly that draws water, and the bottom of fourth subassembly that draws water extends to in the groove pond, is convenient for extract and filter.

Further, the cell body is installed to the bottom of workstation, and the internally mounted of cell body has clean groove, the slider is installed to the both sides of clean groove, the spout is installed to the both sides of cell body inner wall, the bottom of first subassembly that draws water extends to the inside of cell body, and the structure of subassembly that draws water comprises water pump and transfer line.

Further, the oil filtering structure comprises a fixed groove, the fixed groove is arranged on one side of the top end of the workbench, a motor is arranged in the fixed groove, a shaft body is arranged on one side of the motor, a metal belt is sleeved on the outer side wall of the shaft body, a scraping plate is arranged on one side of the fixed groove, a supporting groove is arranged on one side of the fixed groove, a carrying groove is arranged in the fixed groove, an oil groove is arranged at the bottom end of one side of the workbench, and a drawing groove is arranged in the oil groove, so that the later cleaning and calling treatment are facilitated.

Further, the carrying groove is communicated with the supporting groove, the scraping plates are provided with two groups, and the side angles of the scraping plates are splayed, so that the scraping plates can scrape the front surface and the back surface of the metal belt, and the cleaning is more comprehensive.

Compared with the prior art, the utility model has the beneficial effects that: this cutting fluid cyclic utilization device of longmen machining center is rational in infrastructure, has following advantage:

(1) Through being provided with pH value balanced structure, during the use according to the processing needs to different metalwork, the PH value of cutting fluid needs to be controlled it, avoid the too high and too low corrosion processing work piece of pH value, the setting of accessible pH value sensor monitors the PH value of the inside cutting fluid of groove pond and shows the data value on the display, when the pH value of cutting fluid is unqualified information transfer for the switch, the switch is according to the work of numerical control third subassembly that draws water, hold the pH value neutralizer that the inslot was placed to the neutralizer and draw water the subassembly to the groove pond inside through the third, accomplish the balanced regulation to the pH value, the setting through this structure makes it be convenient for adjust the pH value balanced, avoid the pH value too high to produce the corruption to the work piece, also avoid too low microorganism to multiply.

(2) Through being provided with oil filtering structure, motor work drive shaft body is rotatory during the use to drive the strap and rotate, make the strap slow transmission even with the cutting fluid surface contact in the groove pond, adhere the oil slick on cutting fluid surface, make it glue on the metal strap, strike off the grease on strap positive and negative both sides by the scraper blade through the transmission of strap, the grease of striking off falls into the bracket, finally in the oil groove is reached in the carrying groove, the cleaning to inside grease is accomplished through the clearance pull groove to the regular, thereby the cleaning to the inside grease of cutting fluid is convenient for through the setting of this structure, thereby avoid the cutting fluid unstability to produce the phenomenon of stinking.

(3) Through being provided with the adsorption tank, the adsorption tank can adsorb cutting fluid surface floating solid impurity and miscellaneous oil, make it pass through adsorption tank and second pumping assembly and reach in the box, liquid in the cutting fluid reaches one side behind the box separation after passing through the filter core filtration, rethread fourth pumping assembly discharges cyclic utilization in the tank pond, and waste oil and solid impurity after being blocked by the filter core remain the import department of box, it is extracted through the setting of first pumping assembly, make it reach the cell body inside, clean the completion grease treatment through the later stage to clean the groove, can effectively clean solid impurity and waste oil in the cutting fluid through this setting, make its circulating fluid cleaner, avoid inside containing solid impurity to produce the fish tail to the work piece surface.

Drawings

FIG. 1 is a schematic diagram of the front internal structure of the present utility model;

FIG. 2 is a schematic elevational view of the present utility model;

FIG. 3 is a schematic side view of the oil filter structure of the present utility model;

Fig. 4 is a schematic diagram showing the ph balance structure of the present utility model.

In the figure: 1. a first pumping assembly; 2. a case; 3. a second pumping assembly; 4. a work table; 5. a slide block; 6. a tank body; 7. a chute; 8. a filter element; 9. a pH balance structure; 901. a switch; 902. a neutralizer holding tank; 903. a fixed box; 904. a liquid adding port; 905. a door panel; 906. a third pumping assembly; 907. a pH value sensor; 908. a display; 10. a tank; 11. a new liquid conduit; 12. an oil filtering structure; 1201. a drawing groove; 1202. an oil groove; 1203. a carrying groove; 1204. a motor; 1205. a metal belt; 1206. a shaft body; 1207. a scraper; 1208. a bracket; 1209. a fixing groove; 13. a floating ball; 14. an adsorption tank; 15. a connecting rod; 16. a fourth pumping assembly; 17. and cleaning the groove.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.

Referring to fig. 1-4, an embodiment of the present utility model is provided: the utility model provides a cutting fluid cyclic utilization device of longmen machining center, including workstation 4, workstation 4 internally mounted has groove pond 10, and one side of groove pond 10 installs pH valve balance structure 9, pH valve balance structure 9 includes fixed case 903, and door plant 905 is installed on the top of fixed case 903, the internally mounted of fixed case 903 holds groove 902, and the top of neutralizing agent holds groove 902 installs liquid filling port 904, the top of neutralizing agent holds groove 902 installs third pumping subassembly 906, and one side of third pumping subassembly 906 extends to the inside of groove pond 10, one side of fixed case 903 installs pH valve sensor 907, and one side of pH valve sensor 907 sets up in the inside of groove pond 10, install display 908 on the lateral wall of fixed case 903, install switch 901 on the lateral wall of fixed case 903;

Specifically, as shown in the figure, when in use, through the arrangement of the pH value balancing structure 9, the pH value of cutting fluid needs to be controlled according to the processing requirements of different metal parts, so that the too high and too low pH values of the cutting fluid are avoided to corrode and process workpieces, the pH value of the cutting fluid in the tank 10 can be monitored through the arrangement of the pH value sensor 907, the data value is displayed on the display 908, when the pH value of the cutting fluid is unqualified, the information is transmitted to the switch 901, the switch 901 controls the third pumping assembly 906 to work according to the numerical value, the pH value neutralizing agent placed in the neutralizing agent accommodating tank 902 is pumped into the tank 10 through the third pumping assembly 906, the balance adjustment of the pH value is completed, the pH value is conveniently adjusted and balanced through the arrangement of the structure, the corrosion of the too high pH value to the workpieces is avoided, and the massive multiplication of too low microorganisms is also avoided;

A new liquid conduit 11 is arranged on one side of the tank 10, so that new liquid can be added at regular time, and the concentration of the working liquid can be increased;

The inside of cell 10 floats there is floater 13, and the bottom of floater 13 is connected with connecting rod 15, the central point department of connecting rod 15 installs adsorption tank 14, and adsorption tank 14's bottom is connected with second pumping subassembly 3, through being provided with adsorption tank 14, adsorption tank 14 can adsorb the solid impurity and the miscellaneous oil of cutting fluid surface floatation, make it reach in the box 2 through adsorption tank 14 and second pumping subassembly 3, the liquid in the cutting fluid reaches one side behind the separation of box 2 after filtering through filter core 8, rethread fourth pumping subassembly 16 is discharged into cell 10 cyclic utilization, and waste oil and solid impurity after the separation of filter core 8 remain in the import department of box, through the setting of first pumping subassembly 1 to extract it, make it reach inside the box 6, the cell body 6 is installed to the bottom of workstation 4, and the internally mounted of cell body 6 has clean groove 17, slider 5 is installed to the both sides of clean groove 17, chute 7 is installed to the both sides of cell body 6 inner wall, the bottom of first pumping subassembly 1 extends to the inside of cell body 6, through the later stage to clean groove 17 to clean the inside of carrying out the clean liquid through this clean surface through setting up the clean solid impurity that can be carried out in the clean surface, the work piece clean the work piece is more inside the clean the surface, the clean impurity is avoided to the clean the surface of the work piece.

The other side of the top end of the workbench 4 is provided with a box body 2, the top end of the box body 2 is provided with a first water pumping assembly 1, one side of a second water pumping assembly 3 extends into the box body 2, the interior of the box body 2 is provided with a filter element 8, the interior of the box body 2 is provided with a fourth water pumping assembly 16, and the bottom end of the fourth water pumping assembly 16 extends into the tank 10;

An oil filtering structure 12 is arranged on one side of the top end of the workbench 4, the oil filtering structure 12 comprises a fixing groove 1209, the fixing groove 1209 is arranged on one side of the top end of the workbench 4, a motor 1204 is arranged in the fixing groove 1209, a shaft body 1206 is arranged on one side of the motor 1204, a metal belt 1205 is sleeved on the outer side wall of the shaft body 1206, a scraping plate 1207 is arranged on one side of the fixing groove 1209, a supporting groove 1208 is arranged on one side of the fixing groove 1209, a carrying groove 1203 is arranged in the fixing groove 1209, an oil groove 1202 is arranged at the bottom end of one side of the workbench 4, and a drawing groove 1201 is arranged in the oil groove 1202;

the carrying groove 1203 is communicated with the supporting groove 1208, the scraping plates 1207 are provided with two groups, and the side angles of the scraping plates 1207 are arranged in a splayed shape;

Specifically, as shown in the figure, when in use, through being provided with the oil filtering structure 12, during use, the motor 1204 works to drive the shaft body 1206 to rotate, thereby drive the metal strap 1205 to rotate, make the metal strap 1205 slowly drive even contact with the surface of the cutting fluid in the tank 10, adhere the floating oil on the surface of the cutting fluid, make it adhere on the metal strap 1205, the grease on the front and back sides of the metal strap 1205 is scraped by the scraper 1207 through the transmission of the metal strap 1205, the scraped grease falls into the bracket 1208, finally, the grease is discharged into the carrying groove 1203 to reach the oil groove 1202, the cleaning of the internal grease is finished periodically through cleaning the drawing groove 1201, the internal grease of the cutting fluid is conveniently cleaned through the setting of the structure, and the phenomenon that the cutting fluid is unstable and is stinked and putted is avoided.

Working principle: the cutting fluid is the industrial fluid used for cooling and lubricating the cutter and the machined part in the metal cutting and grinding process, the cutting fluid sprayed by cooling the metal is collected in the gantry processing during the use to enable the cutting fluid to be stored in the tank 10, floating oil floating in the cutting fluid in the tank 10 is cleaned through the arrangement of the oil filtering structure 12, the floating oil is brought to the inside of the oil groove 1202 to be collected and uniformly treated through the metal belt 1205, meanwhile, residual floating oil stain and impurities in the tank 10 are adsorbed by the adsorption groove 14 to enable the residual oil stain and impurities to reach the inside of the tank 2 through the second water pumping assembly 3, oil-water separation is carried out through the inside treatment of the tank 2, grease reaches the inside of the tank 6 to be uniformly treated, water is recycled through the arrangement of the fourth water pumping assembly 16 to reach the inside of the tank 10, the inside of the cutting fluid is cleaner, the inside of the cutting fluid is convenient to be reused, the pH value of the cutting fluid in the tank 10 is detected and adjusted through the arrangement of the pH value balancing structure 9 in the treatment process, metal parts are prevented from being damaged by the pH value too high or too low, in addition, the working fluid concentration of the internal parts of the tank 10 can be supplemented through the arrangement of the new liquid guide pipe 11 in the process of the circulating fluid is increased, and the working fluid is completely recycled.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Cutting fluid cyclic utilization device in longmen machining center, including workstation (4), its characterized in that: the utility model provides a novel oil filter tank, including workstation (4) internally mounted has groove pond (10), and one side of groove pond (10) installs pH valve balance structure (9), pH valve balance structure (9) are including fixed case (903), and door plant (905) are installed on the top of fixed case (903), the internally mounted of fixed case (903) has neutralizer to hold groove (902), and neutralizer holds the top of groove (902) and install filling opening (904), third pumping subassembly (906) are installed on the top of neutralizer holds groove (902), and one side of third pumping subassembly (906) extends to the inside of groove pond (10), pH valve sensor (907) are installed to one side of fixed case (903), and one side of pH valve sensor (907) sets up the inside of groove pond (10), install display (908) on the lateral wall of fixed case (903), install switch (901) on the lateral wall of fixed case (903), one side of workstation (4) top installs oil filter tank (12), one side of new oil filter tank (11) is installed to one side of groove (10).

2. The cutting fluid recycling device of a gantry machining center according to claim 1, wherein: the inside of groove pool (10) floats there is floater (13), and the bottom of floater (13) is connected with connecting rod (15), adsorption groove (14) are installed in the central point department of connecting rod (15), and the bottom of adsorption groove (14) is connected with second pumping assembly (3).

3. The cutting fluid recycling device of a gantry machining center according to claim 2, wherein: the box (2) is installed on the opposite side on workstation (4) top, and first subassembly (1) that draws water is installed on the top of box (2), one side that second subassembly (3) that draws water extends to the inside of box (2), internally mounted of box (2) has filter core (8), internally mounted of box (2) has fourth subassembly (16) that draws water, and the bottom of fourth subassembly (16) that draws water extends to in cell (10).

4. A cutting fluid recycling device for a gantry machining center according to claim 3, wherein: the bottom of workstation (4) is installed cell body (6), and the internally mounted of cell body (6) has clean groove (17), slider (5) are installed to the both sides of clean groove (17), spout (7) are installed to the both sides of cell body (6) inner wall, the bottom of first subassembly (1) that draws water extends to the inside of cell body (6).

5. The cutting fluid recycling device of a gantry machining center according to claim 1, wherein: oil straining structure (12) include fixed slot (1209), and one side on workstation (4) top is installed to fixed slot (1209), the internally mounted of fixed slot (1209) has motor (1204), and installs axis body (1206) on one side of motor (1204), cup jointed strap (1205) on the lateral wall of axis body (1206), scraper blade (1207) are installed to one side of fixed slot (1209), bracket (1208) are installed to one side of fixed slot (1209), the internally mounted of fixed slot (1209) has year groove (1203), oil groove (1202) are installed to the bottom of workstation (4) one side, and the internally mounted of oil groove (1202) has pull groove (1201).

6. The cutting fluid recycling device of a gantry machining center according to claim 5, wherein: the carrying groove (1203) is communicated with the supporting groove (1208), the scrapers (1207) are provided with two groups, and the side angles of the scrapers (1207) are arranged in a splayed shape.