CN220589042U - Non-consumable fine filtering device - Google Patents
Non-consumable fine filtering device Download PDFInfo
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- CN220589042U CN220589042U CN202222933743.7U CN202222933743U CN220589042U CN 220589042 U CN220589042 U CN 220589042U CN 202222933743 U CN202222933743 U CN 202222933743U CN 220589042 U CN220589042 U CN 220589042U
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- frame
- liquid inlet
- consumable
- water tank
- separator
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- 238000001914 filtration Methods 0.000 title claims abstract description 71
- 239000007788 liquid Substances 0.000 claims abstract description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 239000006148 magnetic separator Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims description 5
- 238000003754 machining Methods 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000002173 cutting fluid Substances 0.000 description 19
- 239000002184 metal Substances 0.000 description 8
- 239000002245 particle Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The utility model relates to the field of machining, in particular to a consumable-free fine filtering device. The filtering device comprises a frame 1, a vortex separator 3, a magnetic separator 4, a water tank 6 and a liquid inlet pipeline 8; a water tank 6 is arranged in the frame 1, a vortex separator 3 is arranged on one side above the frame 1, and a magnetic separator 4 is arranged on the other side above the frame 1; the liquid outlet 13 of the vortex separator 3 is connected with the liquid inlet 14 on the magnetic separator 4 through a pipeline; the liquid inlet of the vortex separator 3 is connected with a liquid inlet pipeline 8 with a valve; the bottom of the magnetic separator 4 is communicated with the water tank 6. The utility model has the advantages that: no consumable, low cost and environmental protection. The filtering efficiency is high. The filtering precision is high.
Description
Technical Field
The utility model relates to the field of machining, in particular to a consumable-free fine filtering device.
Background
In the machining process of the machine tool, the cutting fluid is used as an auxiliary material for machining and participates in the working procedures of turning, milling, grinding, boring and the like of a semi-finished product. The cutting fluid has the characteristics of cooling performance, lubricating performance, rust resistance, oil removal cleaning function, corrosion resistance and the like, is used for cooling and lubricating a cutter and a workpiece in the machining processes of cutting, grinding, drilling and the like of metal parts, takes away scraps generated in the machining process, and plays roles of improving the machining efficiency and guaranteeing the machining quality.
In order to reduce the cost and save the resources, the cutting fluid is often reused. The used cutting fluid is returned to the cutting fluid tank of the machine tool for recycling after being subjected to chip removal, filtration and other treatments. Because the cutting fluid can introduce impurities such as metal scraps, greasy dirt and the like generated in the processing process into the cutting fluid in the process of multiple use, if the cutting fluid is not treated, the use effect of the cutting fluid can be adversely affected.
In the prior art, the repeatedly used cutting fluid is filtered after chip removal, and the chips and greasy dirt in the cutting fluid can be effectively reduced through the adsorption and filtration functions of the filtering device, so that the effect and efficiency of the repeatedly used cutting fluid are improved. However, the common filter device has low filtering efficiency, small flow rate of the filtered cutting fluid and low filtering precision of the filtered cutting fluid. In addition, the filter material of the common filter device is easy to be blocked and needs to be maintained at regular time.
Disclosure of Invention
The utility model aims to overcome the technical problems and provide the consumable-free fine filtering device which is free of consumable materials, high in filtering efficiency and high in filtering precision.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows.
In a first aspect, the present utility model provides a consumable-free fine filtration device.
The non-consumable fine filtering device comprises a frame 1, a vortex separator 3, a magnetic separator 4, a water tank 6 and a liquid inlet pipeline 8;
a water tank 6 is arranged in the frame 1, a vortex separator 3 is arranged on one side above the frame 1, and a magnetic separator 4 is arranged on the other side above the frame 1;
the liquid outlet 13 of the vortex separator 3 is connected with the liquid inlet 14 on the magnetic separator 4 through a pipeline;
the liquid inlet of the vortex separator 3 is connected with a liquid inlet pipeline 8 with a valve;
the bottom of the magnetic separator 4 is communicated with the water tank 6.
Further, the liquid inlet pipeline 8 is connected with a lift pump.
Further, the top of the frame 1 is also provided with a pump 2, a liquid inlet of the pump 2 extends to the bottom of the water tank 6, and a valve is arranged at the liquid outlet 2-1 of the pump.
Further, the liquid inlet of the vortex separator 3 is connected with a tee joint, one end of the tee joint is provided with a pressure gauge 7, and the other end of the tee joint is connected with a liquid inlet pipeline 8 with a valve.
Further, a chip collecting groove I5 is arranged on the side wall of the frame 1 below the magnetic separator 4; and a chip collecting groove II5-1 is arranged on the side wall of the frame 1 below the vortex separator 3.
Further, a liquid level meter 16 is arranged above the frame 1; the level gauge 16 communicates with the tank 6.
Further, a drain outlet 9 is arranged at the bottom of the water tank 6; at least one overflow 15 is provided at the upper edge of the tank 6.
Further, rollers 11 are arranged on two sides below the frame 1, and the rollers 11 are fixed on the frame 1 through brackets;
the two sides below the frame 1 are also provided with support legs 10, and the support legs 10 are in threaded connection with the mounting frame on the fixed frame 1.
In a second aspect, the present utility model provides a consumable-free fine filtration system.
The utility model relates to a consumable-free fine filtration system, which at least comprises 2 consumable-free fine filtration devices; the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device.
Further, the filtering system comprises 3 non-consumable fine filtering devices;
the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device;
the pump outlet 2-1 on the second consumable-free fine filtration device is connected with the liquid inlet pipeline 8 of the third consumable-free fine filtration device.
The utility model provides a consumable-free fine filtering device, which is characterized in that a vortex separator is utilized to separate metal scraps with larger particles, the separated large-particle metal scraps are sent out through the bottom of the vortex separator and are collected in a scrap collecting groove, cutting fluid separated by the large-particle metal scraps is discharged from a liquid outlet of the vortex separator and flows through a pipeline to enter a magnetic separator, small-particle metal scraps in the cutting fluid are separated by the magnetic separator, and the cutting fluid separated by the metal scraps enters a water tank of the device.
In order to prevent the overflow of the filtered cutting fluid in the water tank, a liquid level meter is arranged at the top of the water tank to facilitate the observation of the liquid level in the water tank. In addition, an overflow port is arranged at the upper edge of the water tank. The bottom of the frame is provided with rollers which facilitate the movement of the device. The bottom of the frame is provided with the supporting feet, the device is convenient to fix, the height of the supporting feet is adjustable, and the supporting feet can be stably placed on non-horizontal ground.
In order to further improve the filtering efficiency and the filtering precision, a plurality of consumable-free fine filtering devices provided by the utility model can be used in series, and when the consumable-free fine filtering devices are used in series, the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device. By the connection, the metal scraps in the used cutting fluid can be filtered and removed to the greatest extent.
The consumable-free fine filtering device provided by the utility model can be used as a front filter of a common filtering device, and can effectively reduce the blocking and the consumption of filtering materials of the common filtering device.
Compared with the prior art, the consumable-free fine filtering device provided by the utility model has the advantages that:
(1) No consumable, low cost and environmental protection.
(2) The filtering efficiency is high.
(3) The filtering precision is high.
Drawings
Fig. 1 is a schematic side view of a non-consumable fine filtration device according to the present utility model.
Fig. 2 is a schematic top view of a consumable-free fine filtration device according to the present utility model.
In the figure, 1 is a frame, 2 is a pump, 2-1 is a pump outlet, 3 is a vortex separator, 4 is a magnetic separator, 5 is a chip collecting groove I, 5-1 is a chip collecting groove II, 6 is a water tank, 7 is a pressure gauge, 8 is a liquid inlet pipeline, 9 is a sewage outlet, 10 is a supporting leg, 11 is a roller, 12 is an electric cabinet, 13 is a liquid outlet, 14 is a liquid inlet, 15 is an overflow port, and 16 is a liquid level meter.
Detailed Description
The following examples are given for the purpose of illustration only and are not intended to limit the scope of the utility model in order to provide a better understanding of the technical solution of the present utility model to those skilled in the art.
In a first aspect, the present utility model provides a consumable-free fine filtration device.
The non-consumable fine filtering device comprises a frame 1, a vortex separator 3, a magnetic separator 4, a water tank 6 and a liquid inlet pipeline 8; a water tank 6 is arranged in the frame 1, a vortex separator 3 is arranged on one side above the frame 1, and a magnetic separator 4 is arranged on the other side above the frame 1; the liquid outlet 13 of the vortex separator 3 is connected with the liquid inlet 14 on the magnetic separator 4 through a pipeline; the liquid inlet of the vortex separator 3 is connected with a liquid inlet pipeline 8 with a valve; the bottom of the magnetic separator 4 is communicated with the water tank 6.
Further, the liquid inlet pipeline 8 is connected with a lift pump.
Further, the top of the frame 1 is also provided with a pump 2, a liquid inlet of the pump 2 extends to the bottom of the water tank 6, and a valve is arranged at the liquid outlet 2-1 of the pump.
Further, the liquid inlet of the vortex separator 3 is connected with a tee joint, one end of the tee joint is provided with a pressure gauge 7, and the other end of the tee joint is connected with a liquid inlet pipeline 8 with a valve.
Further, a chip collecting groove I5 is arranged on the side wall of the frame 1 below the magnetic separator 4; and a chip collecting groove II5-1 is arranged on the side wall of the frame 1 below the vortex separator 3.
Further, a liquid level meter 16 is arranged above the frame 1; the level gauge 16 communicates with the tank 6.
Further, a drain outlet 9 is arranged at the bottom of the water tank 6; at least one overflow 15 is provided at the upper edge of the tank 6.
Further, rollers 11 are arranged on two sides below the frame 1, and the rollers 11 are fixed on the frame 1 through brackets; the two sides below the frame 1 are also provided with support legs 10, and the support legs 10 are in threaded connection with the mounting frame on the fixed frame 1.
In a second aspect, the present utility model provides a consumable-free fine filtration system.
The utility model relates to a consumable-free fine filtration system, which at least comprises 2 consumable-free fine filtration devices; the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device.
Further, the filtering system comprises 3 non-consumable fine filtering devices;
the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device;
the pump outlet 2-1 on the second consumable-free fine filtration device is connected with the liquid inlet pipeline 8 of the third consumable-free fine filtration device.
Example 1
Referring to fig. 1 and 2, a non-consumable fine filtration device comprises a frame 1, a vortex separator 3, a magnetic separator 4, a water tank 6 and a liquid inlet pipeline 8; a water tank 6 is arranged in the frame 1, a vortex separator 3 is arranged on one side above the frame 1, and a magnetic separator 4 is arranged on the other side above the frame 1; the liquid outlet 13 of the vortex separator 3 is connected with the liquid inlet 14 on the magnetic separator 4 through a pipeline; the liquid inlet of the vortex separator 3 is connected with a liquid inlet pipeline 8 with a valve; the bottom of the magnetic separator 4 is communicated with the water tank 6.
The liquid inlet pipeline 8 is connected with a lifting pump. The top of the frame 1 is also provided with a pump 2, a liquid inlet of the pump 2 extends to the bottom of the water tank 6, and a valve is arranged at the liquid outlet 2-1 of the pump. The liquid inlet of the vortex separator 3 is connected with a tee joint, one end of the tee joint is provided with a pressure gauge 7, and the other end of the tee joint is connected with a liquid inlet pipeline 8 with a valve. A chip collecting groove I5 is arranged on the side wall of the frame 1 below the magnetic separator 4; and a chip collecting groove II5-1 is arranged on the side wall of the frame 1 below the vortex separator 3.
Example 2
A non-consumable fine filtration device comprises a frame 1, a vortex separator 3, a magnetic separator 4, a water tank 6 and a liquid inlet 8; a water tank 6 is arranged in the frame 1, a vortex separator 3 is arranged on one side above the frame 1, and a magnetic separator 4 is arranged on the other side above the frame 1; the liquid outlet 13 of the vortex separator 3 is connected with the liquid inlet 14 on the magnetic separator 4 through a pipeline; the liquid inlet of the vortex separator 3 is connected with a liquid inlet pipeline 8 with a valve; the bottom of the magnetic separator 4 is communicated with the water tank 6.
The liquid inlet pipeline 8 is connected with a lifting pump. The top of the frame 1 is also provided with a pump 2, a liquid inlet of the pump 2 extends to the bottom of the water tank 6, and a valve is arranged at the liquid outlet 2-1 of the pump. The liquid inlet of the vortex separator 3 is connected with a tee joint, one end of the tee joint is provided with a pressure gauge 7, and the other end of the tee joint is connected with a liquid inlet pipeline 8 with a valve. A chip collecting groove I5 is arranged on the side wall of the frame 1 below the magnetic separator 4; and a chip collecting groove II5-1 is arranged on the side wall of the frame 1 below the vortex separator 3.
A liquid level meter 16 is arranged above the frame 1; the level gauge 16 communicates with the tank 6. A drain outlet 9 is arranged at the bottom of the water tank 6; at least one overflow 15 is provided at the upper edge of the tank 6. The two sides below the frame 1 are provided with rollers 11, and the rollers 11 are fixed on the frame 1 through brackets; the two sides below the frame 1 are also provided with support legs 10, and the support legs 10 are in threaded connection with the mounting frame on the fixed frame 1.
Example 3
A consumable-free fine filtration system comprising at least 3 consumable-free fine filtration devices of embodiment 2; the liquid inlet pipeline 8 of the first consumable-free fine filtering device is connected with a lifting pump, the lifting pump is connected with a main water tank, and the liquid outlet 2-1 of the lifting pump is connected with the liquid inlet pipeline 8 of the second consumable-free fine filtering device; the pump outlet 2-1 on the second consumable-free fine filtration device is connected with the liquid inlet pipeline 8 of the third consumable-free fine filtration device.
The preferred embodiments of the present utility model have been described in detail above, but the present utility model is not limited to the specific details of the above embodiments, and various modifications can be made to the technical solutions of the present utility model within the scope of the technical concept of the present utility model, and these simple modifications all fall within the scope of the present utility model.
In addition, the specific features and steps described in the foregoing embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations are not described in detail.
Moreover, any combination of the various embodiments of the utility model can be made without departing from the spirit of the utility model, which should also be considered as disclosed herein.
Claims (6)
1. The utility model provides a no consumptive material smart filter equipment which characterized in that: the filtering device comprises a frame (1), a vortex separator (3), a magnetic separator (4), a water tank (6) and a liquid inlet pipeline (8);
a water tank (6) is arranged in the frame (1), a vortex separator (3) is arranged on one side above the frame (1), and a magnetic separator (4) is arranged on the other side above the frame (1);
the liquid outlet (13) of the vortex separator (3) is connected with the liquid inlet (14) of the magnetic separator (4) through a pipeline;
the liquid inlet of the vortex separator (3) is connected with a liquid inlet pipeline (8) with a valve;
the bottom of the magnetic separator (4) is communicated with the water tank (6); the liquid inlet of the vortex separator (3) is connected with a tee joint, one end of the tee joint is provided with a pressure gauge (7), and the other end of the tee joint is connected with a liquid inlet pipeline (8) with a valve; a chip collecting groove I (5) is arranged on the side wall of the frame (1) below the magnetic separator (4); a chip collecting groove II (5-1) is arranged on the side wall of the frame (1) below the vortex separator (3).
2. The consumable-free fine filtration device of claim 1, wherein: the liquid inlet pipeline (8) is connected with the lifting pump.
3. The consumable-free fine filtration device of claim 1, wherein: the top of the frame (1) is also provided with a pump (2), a liquid inlet of the pump (2) extends to the bottom of the water tank (6), and a liquid outlet (2-1) of the pump is provided with a valve.
4. The consumable-free fine filtration device of claim 1, wherein: a liquid level meter (16) is arranged above the frame (1); the liquid level meter (16) is communicated with the water tank (6).
5. The consumable-free fine filtration device of claim 1, wherein: a drain outlet (9) is arranged at the bottom of the water tank (6); at least one overflow port (15) is arranged at the upper edge of the water tank (6).
6. The consumable-free fine filtration device of claim 1, wherein: rollers (11) are arranged on two sides below the frame (1), and the rollers (11) are fixed on the frame (1) through brackets;
the two sides below the frame (1) are also provided with supporting legs (10), and the supporting legs (10) are in threaded connection with the mounting frame on the fixed frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222933743.7U CN220589042U (en) | 2022-11-04 | 2022-11-04 | Non-consumable fine filtering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222933743.7U CN220589042U (en) | 2022-11-04 | 2022-11-04 | Non-consumable fine filtering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220589042U true CN220589042U (en) | 2024-03-15 |
Family
ID=90180795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222933743.7U Active CN220589042U (en) | 2022-11-04 | 2022-11-04 | Non-consumable fine filtering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220589042U (en) |
-
2022
- 2022-11-04 CN CN202222933743.7U patent/CN220589042U/en active Active
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