CN220824923U - Crushing system - Google Patents
Crushing system Download PDFInfo
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- CN220824923U CN220824923U CN202322202710.XU CN202322202710U CN220824923U CN 220824923 U CN220824923 U CN 220824923U CN 202322202710 U CN202322202710 U CN 202322202710U CN 220824923 U CN220824923 U CN 220824923U
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- crushing
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- 238000012216 screening Methods 0.000 claims abstract description 50
- 238000012544 monitoring process Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 230000003139 buffering effect Effects 0.000 claims abstract description 14
- 238000012546 transfer Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000003111 delayed effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses a crushing system, which comprises a coarse crushing section, a fine crushing section and a screening section, wherein the discharging end of the coarse crushing section is connected with the fine crushing section through a No. 1 conveying belt, the discharging end of the fine crushing section is connected with the screening section through a No. 2 conveying belt, the non-finished product discharging end of the screening section is connected with the fine crushing section through a No. 3 conveying belt, the finished product discharging end of the screening section is connected with a finished product buffering bin through a No. 4 conveying belt, and video monitoring components are respectively arranged in the coarse crushing section, the fine crushing section and the screening section.
Description
Technical field:
The utility model relates to the technical field of crushing, in particular to a crushing system.
The background technology is as follows:
At present, many factory-selecting crushing systems mainly comprise a plurality of crushers, vibrating screens, a plurality of strip-type conveyors, vibrating feeders, dust collectors and other equipment, the equipment is started and stopped for on-site manual operation, the running condition of the equipment cannot be observed and detected in real time, the unnecessary starting and stopping are easy to occur, the production is delayed, a large amount of personnel are needed to participate in the production process, and a large amount of manpower and labor resources are wasted.
The utility model comprises the following steps:
Therefore, the utility model provides a crushing system, which is used for solving the problems that in the prior art, a plurality of factory-selecting crushing systems mainly comprise a plurality of crushers, a vibrating screen, a plurality of strip conveyors, a vibrating feeder, a dust remover and other equipment, the equipment is started and stopped for manual operation on site, the running condition of the equipment cannot be observed and detected in real time, the unnecessary starting and stopping are easy to occur, the production is delayed, a large amount of personnel are needed in the production process, and a large amount of manpower resources are wasted.
The utility model is implemented by the following technical scheme:
The crushing system comprises a coarse crushing section, a fine crushing section and a screening section, wherein the discharging end of the coarse crushing section is connected with the fine crushing section through a 1# conveying belt, the discharging end of the fine crushing section is connected with the screening section through a 2# conveying belt, the non-finished product discharging end of the screening section is connected with the fine crushing section through a 3# conveying belt, the finished product discharging end of the screening section is connected with a finished product buffering bin through a 4# conveying belt, video monitoring components are respectively arranged in the coarse crushing section, the fine crushing section and the screening section, the video monitoring components can perform video monitoring on operation equipment in the coarse crushing section, the fine crushing section and the screening section, detection monitoring components are respectively arranged on the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt, the detection monitoring components can detect and monitor the conveying process of the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt, and the video monitoring components are respectively and electrically connected with a master control system.
Preferably, the coarse crushing section comprises a raw ore bin and a jaw crusher which are fixedly arranged in a coarse crushing workshop, and the discharge end of the raw ore bin is fixedly connected with the feed end of the jaw crusher.
Preferably, the fine crushing section comprises a transfer buffer bin and a cone crusher which are fixed in a fine crushing workshop, wherein the input end of the transfer buffer bin is connected with the discharge end of the No. 1 conveying belt, and the discharge end of the transfer buffer bin is connected with the feed end of the cone crusher through a belt conveyor.
Preferably, the screening section comprises a screening machine fixedly installed in a screening workshop, the feeding end of the screening machine is connected with the discharging end of the No. 2 conveying belt, the non-finished product discharging end of the screening machine is connected with the No. 3 conveying belt through a transfer conveying belt, and the finished product discharging end of the screening machine is fixedly connected with the No. 4 conveying belt.
Preferably, the video monitoring assembly comprises a spherical camera and a first gun camera, wherein the spherical camera is fixedly installed in a coarse crushing workshop, a fine crushing workshop and a screening workshop respectively, and the first gun camera is fixedly installed on the jaw crusher.
Preferably, the detection monitoring assembly comprises a slip detector and a second gun machine, the slip detectors are respectively arranged at the discharge ends of the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt, and the second gun machine is respectively arranged at the feed ends and the discharge ends of the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt.
Preferably, the detection monitoring assembly further comprises a metering instrument, a radar level gauge and a metal detector, wherein the metering instrument is fixedly arranged on the No. 1 conveying belt, the radar level gauge is respectively and fixedly arranged in the transfer buffer bin and the finished product buffer bin, and the metal detector is fixedly arranged on the belt conveyor.
Preferably, the main control PLC system comprises an S7-1200 series CPU as a main controller and a plurality of ET-200SP series I/O intelligent substation controllers, wherein the main controller is respectively and electrically connected with the plurality of I/O intelligent substation controllers in a transmission control manner, and the plurality of I/O intelligent substation controllers are respectively and correspondingly and electrically connected with a spherical camera, a first gun camera, a slipping detector, a second gun camera, a metering instrument, a radar level gauge and a metal detector in a transmission control manner.
The utility model has the advantages that: through increasing necessary monitoring and protection, utilize long-range centralized control and monitoring mode to replace on-the-spot manual operation, improve crushing system's control accuracy and equipment station hour handling capacity, whole system realizes closed loop control, reduces the human labor waste of resources, improves production efficiency, can also effectually reduce the manual work risk simultaneously, reduces occupational disease and personal safety accident rate.
Description of the drawings:
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a control block according to the present utility model;
In the figure: 1# conveyer belt 1, 2# conveyer belt 2, 3# conveyer belt 3, 4# conveyer belt 4, raw ore bin 5, jaw crusher 6, transfer buffer bin 7, cone crusher 8, screening machine 9, outer feeding bin 10, finished product buffer bin 11, spherical camera 12, first rifle bolt 13, skid detector 14, second rifle bolt 15, metering instrument 16, radar level gauge 17, metal detector 18.
The specific embodiment is as follows:
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 and 2, the present utility model provides the following technical solutions: the crushing system comprises a coarse crushing section, a fine crushing section and a screening section, wherein the discharging end of the coarse crushing section is connected with the fine crushing section through a 1# conveying belt 1, the discharging end of the fine crushing section is connected with the screening section through a 2# conveying belt 2, the non-finished product discharging end of the screening section is connected with the fine crushing section through a 3# conveying belt 3, the finished product discharging end of the screening section is connected with a finished product buffer bin 11 through a 4# conveying belt 4, video monitoring components are respectively arranged in the coarse crushing section, the fine crushing section and the screening section, the video monitoring components can respectively monitor the video of operation equipment in the coarse crushing section, the fine crushing section and the screening section, detection monitoring components are respectively arranged on the 1# conveying belt 1, the 2# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4, the detection monitoring components can detect and monitor the conveying process of the 1# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4, and the video monitoring components are respectively and electrically connected with a master control system in a transmission mode.
Specifically, the coarse crushing section carries out coarse crushing treatment on raw ore, then the raw ore is conveyed to enter the fine crushing section through a No. 1 conveying belt 1 to complete fine crushing treatment, then the raw ore is conveyed to the screening section through a No. 2 conveying belt 2 to carry out screening treatment, a screened finished product enters a finished product buffer bin 11 through a No. 4 conveying belt 4, and a screened non-finished product is conveyed back to the fine crushing section through a No. 3 conveying belt 3 to carry out fine crushing treatment again;
In the whole process, the coarse crushing section, the fine crushing section and the screening section can be subjected to video monitoring on equipment by utilizing a video monitoring component, the detection monitoring component can detect and monitor the conveying process of the 1# conveying belt 1, the 2# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4, and meanwhile, corresponding data are fed back to a main control PLC system, so that corresponding control is realized.
The coarse crushing section comprises a raw ore bin 5 and a jaw crusher 6 which are fixedly arranged in a coarse crushing workshop, and the discharge end of the raw ore bin 5 is fixedly connected with the feed end of the jaw crusher 6. The fine crushing section comprises a transfer buffering bin 7 and a cone crusher 8 which are fixed in a fine crushing workshop, the input end of the transfer buffering bin 7 is connected with the discharge end of the No. 1 conveying belt 1, and the discharge end of the transfer buffering bin 7 is connected with the feed end of the cone crusher 8 through a belt conveyor. The screening section includes screening machine 9 of fixed mounting in screening workshop, and the feed end and the discharge end of 2# conveyer belt 2 of screening machine 9 are connected, and the non-finished product discharge end of screening machine 9 passes through the transfer conveyer belt and is connected with 3# conveyer belt 3, and the finished product discharge end and the 4# conveyer belt 4 fixed connection of screening machine 9.
Specifically, the raw ore bin 5 conveys raw ore to enter the jaw crusher 6, the jaw crusher 6 is started to complete crushing operation of the raw ore, the raw ore enters the No. 1 conveying belt 1 after crushing, and meanwhile, an electromagnetic iron remover is arranged on the discharge of the No. 1 conveying belt 1, so that iron removal operation can be performed on the crushed raw ore;
The crushed raw ore is conveyed to a transit buffering bin 7 through a No. 1 conveying belt 1 for buffering operation, then the crushed raw ore is conveyed to a cone crusher 8 through a belt conveyor, the cone crusher 8 can further crush, after crushing, the crushed raw ore is conveyed to a screening machine 9 through a No. 2 conveying belt 2 for screening operation, a finished product is conveyed to a finished product buffering bin 11 through a No. 4 conveying belt 4, a non-finished product is conveyed to the transit buffering bin 7 through a No. 3 conveying belt 3 for fine crushing operation again;
Meanwhile, when the finished product quantity is too large, the finished product ore can be firstly conveyed to the outward feeding bin 10 for storage, then after the fine crushing section is stopped, the finished product ore stored in the outward feeding bin 10 can be conveyed to the No. 4 conveying belt 4 through the outward conveying belt, and finally conveyed to the finished product buffer bin 11 for waiting for subsequent ore grinding operation.
The video monitoring assembly comprises a spherical camera 12 and a first gun camera 13, wherein the spherical camera 12 is fixedly arranged in a coarse crushing workshop, a fine crushing workshop and a screening workshop respectively, and the first gun camera 13 is fixedly arranged on the jaw crusher 6. The detection monitoring assembly comprises a slip detector 14 and a second bolt 15, wherein the slip detector 14 is respectively arranged at the discharge ends of the 1# conveying belt 1, the 2# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4, and the second bolt 15 is respectively arranged at the feed end and the discharge end of the 1# conveying belt 1, the 2# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4. The detection monitoring assembly further comprises a metering instrument 16, a radar level gauge 17 and a metal detector 18, wherein the metering instrument 16 is fixedly arranged on the No. 1 conveying belt 1, the radar level gauge 17 is respectively and fixedly arranged in the transfer buffer bin 7 and the finished product buffer bin 11, and the metal detector 18 is fixedly arranged on the belt conveyor. The main control PLC system comprises an S-series CPU as a main controller and a plurality of I/O intelligent substation controllers adopting an ET-SP series, wherein the main controller is respectively and electrically connected with the plurality of I/O intelligent substation controllers in transmission control, and the plurality of I/O intelligent substation controllers are respectively and correspondingly and electrically connected with a spherical camera 12, a first gun lock 13, a slipping detector 14, a second gun lock 15, a metering instrument 16, a radar level gauge 17 and a metal detector 18 in transmission control.
Specifically, the jaw crusher 6 performs corresponding monitoring and detection functions on the spherical camera 12, the first gun camera 13, the slip detector 14, the second gun camera 15, the metering instrument 16, the radar level gauge 17 and the metal detector 18 in the coarse crushing operation process and the fine crushing operation process of the cone crusher 8, and the conveying processes of the 1# conveying belt 1, the 2# conveying belt 2, the 3# conveying belt 3 and the 4# conveying belt 4, and feeds back the corresponding I/O intelligent substation controllers to the main controller for retransmission, and at the moment, the main controller can perform corresponding control or early warning according to the set conditions, or can perform manual direct control, so that corresponding accurate start-stop of each working section device is realized, and corresponding faults or other operation problems of the device are processed.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (8)
1. The crushing system is characterized by comprising a coarse crushing section, a fine crushing section and a screening section, wherein the discharging end of the coarse crushing section is connected with the fine crushing section through a 1# conveying belt, the discharging end of the fine crushing section is connected with the screening section through a 2# conveying belt, the non-finished product discharging end of the screening section is connected with the fine crushing section through a 3# conveying belt, the finished product discharging end of the screening section is connected with a finished product buffering bin through a 4# conveying belt, video monitoring components are respectively installed in the coarse crushing section, the fine crushing section and the screening section, the video monitoring components can perform video monitoring on operation equipment in the coarse crushing section, the fine crushing section and the screening section, detection monitoring components are respectively installed on the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt, the detection monitoring components can detect and monitor the conveying processes of the 1# conveying belt, the 2# conveying belt, the 3# conveying belt and the 4# conveying belt, and the detection monitoring components are respectively and electrically connected with a master control PLC system.
2. The crushing system of claim 1, wherein: the coarse crushing section comprises a raw ore bin and a jaw crusher which are fixedly arranged in a coarse crushing workshop, and the discharge end of the raw ore bin is fixedly connected with the feed end of the jaw crusher.
3. The crushing system of claim 2, wherein: the fine crushing section comprises a transfer buffering bin and a cone crusher, wherein the transfer buffering bin and the cone crusher are fixed in a fine crushing workshop, the input end of the transfer buffering bin is connected with the discharge end of a No. 1 conveying belt, and the discharge end of the transfer buffering bin is connected with the feed end of the cone crusher through a belt conveyor.
4. A crushing system according to claim 3, characterized in that: the screening section includes the screening machine of fixed mounting in screening workshop, the feed end and the discharge end of 2# conveyer belt of screening machine are connected, the non-finished product discharge end of screening machine is connected with 3# conveyer belt through the transfer conveyer belt, the finished product discharge end and the 4# conveyer belt fixed connection of screening machine.
5. The crushing system of claim 4, wherein: the video monitoring assembly comprises a spherical camera and a first gun camera, wherein the spherical camera is fixedly installed in a coarse crushing workshop, a fine crushing workshop and a screening workshop respectively, and the first gun camera is fixedly installed on the jaw crusher.
6. The crushing system of claim 5, wherein: the detection monitoring assembly comprises a slip detector and a second gun machine, the slip detector is respectively arranged at the discharge ends of the No. 1 conveying belt, the No. 2 conveying belt, the No. 3 conveying belt and the No. 4 conveying belt, and the second gun machine is respectively arranged at the feed ends and the discharge ends of the No. 1 conveying belt, the No. 2 conveying belt, the No. 3 conveying belt and the No. 4 conveying belt.
7. The crushing system of claim 6, wherein: the detection monitoring assembly further comprises a metering instrument, a radar level gauge and a metal detector, wherein the metering instrument is fixedly arranged on the No. 1 conveying belt, the radar level gauge is respectively and fixedly arranged in the transfer buffer bin and the finished product buffer bin, and the metal detector is fixedly arranged on the belt conveyor.
8. The crushing system of claim 7, wherein: the main control PLC system comprises an S7-1200 series CPU as a main controller and a plurality of ET-200SP series I/O intelligent substation controllers, wherein the main controller is respectively and electrically connected with the plurality of I/O intelligent substation controllers in transmission control, and the plurality of I/O intelligent substation controllers are respectively and correspondingly and electrically connected with a spherical camera, a first gun camera, a slip detector, a second gun camera, a metering instrument, a radar level gauge and a metal detector in transmission control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322202710.XU CN220824923U (en) | 2023-08-15 | 2023-08-15 | Crushing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322202710.XU CN220824923U (en) | 2023-08-15 | 2023-08-15 | Crushing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220824923U true CN220824923U (en) | 2024-04-23 |
Family
ID=90727184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322202710.XU Active CN220824923U (en) | 2023-08-15 | 2023-08-15 | Crushing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220824923U (en) |
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2023
- 2023-08-15 CN CN202322202710.XU patent/CN220824923U/en active Active
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