CN220819795U - Cloud dish high-speed detector - Google Patents
Cloud dish high-speed detector Download PDFInfo
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- CN220819795U CN220819795U CN202322082127.XU CN202322082127U CN220819795U CN 220819795 U CN220819795 U CN 220819795U CN 202322082127 U CN202322082127 U CN 202322082127U CN 220819795 U CN220819795 U CN 220819795U
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- 239000000463 material Substances 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 238000007664 blowing Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims abstract description 3
- 238000000429 assembly Methods 0.000 claims abstract description 3
- 238000009434 installation Methods 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 8
- 238000011179 visual inspection Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 5
- 230000007547 defect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of visual detection equipment, and particularly relates to a cloud disk high-speed detector which comprises a cabinet (1) provided with a mounting bottom plate (101), a turntable (2) and an air blowing assembly (3) which are arranged on the mounting bottom plate, a plurality of detection assemblies which are arranged on the mounting bottom plate and are positioned on the outer side of the turntable, and a first material guide mechanism which is arranged on the mounting bottom plate (101); the first material guide mechanism comprises a mounting bracket (5) and a guide assembly (6) arranged on the mounting bracket; when the turntable rotates, the guide assembly on the guide mechanism operates to guide the product to be detected on the turntable, prevent the product from shifting or falling, then detect the product through the detection assembly positioned at the next station of the guide mechanism, collect the image of the product and send the image to the system.
Description
Technical Field
The utility model relates to the technical field of visual detection equipment, in particular to a high-speed detector with a material guide mechanism.
Background
At present, visual inspection equipment is widely applied to production lines, and common visual inspection equipment comprises turntable inspection equipment, namely inspection equipment comprising a circular turntable, during inspection, products to be inspected are conveyed to the turntable through vibration disc feeding, the turntable rotates at a high speed, a plurality of cameras arranged on the outer side of the turntable are used for collecting photos of the products at various angles, and then the photos are transmitted to a system for comparison, so that inspection results are obtained. Because the turntable rotates at a high speed, if the product to be detected is guided by the guide mechanism during feeding, partial products can deviate and even fall, so that the products cannot be detected by the camera, and an accurate detection result cannot be obtained. The conventional turntable detector lacks a guide device, so that the defect exists.
Disclosure of utility model
In order to overcome the defects of the prior art, the utility model aims to provide a cloud disk high-speed detector.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the cloud disk high-speed detector comprises a cabinet provided with a mounting bottom plate, a turntable and an air blowing assembly, a plurality of detection assemblies, a first material guide mechanism and a second material guide mechanism, wherein the turntable and the air blowing assembly are arranged on the mounting bottom plate; the first material guide mechanism comprises a mounting bracket and a guide assembly arranged on the mounting bracket.
Further, the installing support includes the base, locates the riser on the base, locates the vertical slide rail on one of them surface of riser, vertical slide rail middle part is equipped with vertical groove, is equipped with the rack in vertical groove.
The guide assembly comprises a sliding block movably arranged on the vertical sliding rail, a first supporting plate arranged on the front surface of the sliding block, a second supporting plate arranged at the front end of the first supporting plate and fixedly connected with the first supporting plate, a first connecting column with the upper end vertically connected with the first supporting plate, a second connecting column with the upper end vertically connected with the second supporting plate, and a first stirring wheel and a driving wheel respectively arranged at the lower ends of the first connecting column and the second connecting column; two belt pulleys respectively arranged on the upper surfaces of the first support plate and the second support plate, and fixedly connected with the upper ends of the first connecting column and the second connecting column respectively; the two belt pulleys are connected through a belt; the rotary table is in a ring shape, and the driving wheel stretches into the inner circle of the rotary table and is contacted with the inner circle of the rotary table.
One side of the sliding block is provided with an adjusting component which comprises an adjusting knob, one end of the adjusting rod is connected with the adjusting knob and is positioned in the sliding block, and the adjusting rod is provided with a tooth part meshed with the rack.
The base comprises a bottom plate, a bottom sliding rail, a supporting seat and a transverse rack, wherein the bottom sliding rail is arranged on the upper surface of the bottom plate, is integrally formed with the bottom sliding rail, and has a trapezoid cross section; one side of the supporting seat is provided with an adjusting component, and a tooth part on the adjusting rod is meshed with the transverse rack.
The mounting bottom plate is also provided with a second material guide mechanism positioned at one side of the first material guide mechanism, and the second material guide mechanism comprises a mounting bracket and a second guide assembly arranged on the mounting bracket; the second guide assembly comprises a second sliding block movably arranged on the vertical sliding rail, a supporting plate arranged on the front surface of the second sliding block, a connecting column with the upper end vertically connected with the supporting plate, and a second stirring wheel arranged at the lower end of the connecting column; the second belt pulley is arranged on the upper surface of the supporting plate and fixedly connected with the upper end of the connecting column; the second belt pulley is connected with a belt pulley arranged on the first supporting plate through a belt.
The plurality of detection components are respectively two first camera detection mechanisms, one material detection mechanism and one visual detection mechanism.
The first camera detection mechanism comprises a mounting bracket, a first camera mounting block movably arranged on the mounting bracket, a first camera mounting plate arranged on the front surface of the first camera mounting block and vertical to the first camera mounting block, a lower mounting plate fixedly arranged on the lower surface of the first camera mounting plate, a connecting plate, two first camera fixing plates arranged on the lower surface of the lower mounting plate and vertical to the lower mounting plate, two cameras respectively arranged on the inner sides of the lower ends of the two first camera fixing plates, a first transverse plate arranged on the front surface of the connecting plate and an adjusting assembly arranged on the side surface of the first camera mounting block.
The material detection mechanism comprises a vertical plate assembly, the vertical plate assembly comprises a vertical plate and a vertical sliding rail, a vertical groove is formed in the middle of the vertical sliding rail, and a rack is arranged in the vertical groove; the material detection installation block is movably arranged on the material detection installation block, the material detection transverse plate is arranged on the front surface of the material detection installation block and perpendicular to the front surface of the material detection installation block, the two photoelectric sensors are arranged on the lower surface of the material detection transverse plate, and the adjusting component is arranged on the side surface of the material detection installation block.
The visual inspection mechanism comprises a mounting bracket, an upper sliding block and a lower sliding block which are movably arranged on the mounting bracket, a supporting plate which is vertically arranged on the front surface of the upper sliding block, a camera light source which is arranged on the upper surface of the supporting plate, a transverse bracket which is arranged on the front surface of the lower sliding block and a camera which is arranged at the front end of the transverse bracket.
The material guide mechanism is arranged on the mounting bottom plate and is positioned on the outer side of the turntable, when the turntable rotates, the guide assembly on the guide mechanism operates to guide the product to be detected on the turntable, so that the product is prevented from shifting or falling off, then the product is detected through the detection assembly positioned at the next station of the guide mechanism, the image of the acquired product is sent to the system, and compared with the existing similar equipment, the guide mechanism effectively prevents the product to be detected from shifting, is beneficial to improving the detection precision, and prevents the product with flaws from flowing into the next procedure.
Drawings
FIG. 1 is a perspective view of a detector according to an embodiment of the present utility model;
FIG. 2 is a perspective view of a portion of the structure of an embodiment of the present utility model;
FIG. 3 is an exploded view of a portion of the structure of an embodiment of the present utility model;
FIG. 4 is a perspective view of a first material alignment mechanism according to an embodiment of the present utility model;
FIG. 5 is another perspective view of the first material guiding mechanism according to the embodiment of the present utility model;
FIG. 6 is a partial exploded view of a first material alignment mechanism according to an embodiment of the present utility model;
FIG. 7 is a perspective view of an adjustment assembly according to an embodiment of the present utility model;
FIG. 8 is a perspective view of a second material guide mechanism according to an embodiment of the present utility model;
FIG. 9 is a perspective view of a first camera detection mechanism according to an embodiment of the present utility model;
FIG. 10 is an exploded view of a first camera detection mechanism according to an embodiment of the present utility model;
FIG. 11 is a perspective view of a material detection mechanism according to an embodiment of the present utility model;
FIG. 12 is an exploded view of a material detection mechanism according to an embodiment of the present utility model;
FIG. 13 is a perspective view of a visual inspection mechanism according to an embodiment of the present utility model;
Fig. 14 is an exploded view of a visual inspection mechanism according to an embodiment of the present utility model.
Reference numerals: the equipment comprises a cabinet-1, a mounting base plate-101, a turntable-2, a blowing component-3, a first camera detection mechanism-4, a first camera mounting block-401, a first camera mounting plate-402, a lower mounting plate-403, a connecting plate-404, a first camera fixing plate-405, a first transverse plate-406, a mounting bracket-5, a base-501, a base plate-501 a, a bottom slide rail-501 b, a supporting seat-501 c, a transverse rack-501 d, a vertical plate-502, a vertical slide rail-503, a rack-504, a guide component-6, a slide block-601, a first supporting plate-602, a second supporting plate-603, a first connecting column-604, a second connecting column-605, a first material stirring wheel-606, a driving wheel-607, a belt pulley-608, an adjusting component-7, an adjusting knob-701, an adjusting rod-702, a tooth-703, a second guide component-8, a second slide block-801, a supporting plate-802, a connecting column-804, a second belt pulley-805, a material detection mechanism-9, a material detection block-603, a material detection mounting plate-1001, a camera detection mechanism-1001, a transverse light source-1001, a camera-1001, a visual sensor, a material detection mechanism-1001, a transverse support frame-1001, a camera-1001, a visual sensor and a visual sensor.
Detailed Description
In order to better understand the aspects of the present utility model, the present utility model will be described in further detail with reference to the drawings and embodiments.
As shown in fig. 1-3, an embodiment of the present utility model provides a cloud disk high-speed detector, which includes a cabinet 1, on which an installation base plate 101 is arranged, a turntable 2 and an air blowing component 3 which are arranged on the installation base plate, a plurality of detection components which are arranged on the installation base plate and are positioned outside the turntable, and a first material guiding mechanism which is arranged on the installation base plate 101; the first material guide mechanism comprises a mounting bracket 5 and a guide assembly 6 arranged on the mounting bracket.
As shown in fig. 4-5, the mounting bracket 5 includes a base 501, a vertical plate 502 disposed on the base, a vertical sliding rail 503 disposed on one surface of the vertical plate, a vertical groove disposed in the middle of the vertical sliding rail, and a rack 504 disposed in the vertical groove.
The guide assembly 6 comprises a sliding block 601 movably arranged on the vertical sliding rail 503, a first supporting plate 602 arranged on the front surface of the sliding block, a second supporting plate 603 arranged at the front end of the first supporting plate and fixedly connected with the first supporting plate, a first connecting column 604 with the upper end vertically connected with the first supporting plate, a second connecting column 605 with the upper end vertically connected with the second supporting plate, a first stirring wheel 606 and a driving wheel 607 respectively arranged at the lower ends of the first connecting column and the second connecting column; two belt pulleys 608 respectively arranged on the upper surfaces of the first support plate 602 and the second support plate 603, and fixedly connected with the upper ends of the first connecting column and the second connecting column respectively; the two pulleys are connected by a belt (not shown); the turntable 2 is ring-shaped, the driving wheel 607 extends into the inner circle of the turntable and contacts with the inner circle edge of the turntable, namely, the side wall of the driving wheel 607 contacts with the inner circle edge of the turntable, when the turntable rotates, the driving wheel 607 rotates along with the second connecting column 605 and the belt pulley 608 thereon, and then drives the first connecting column 604 and the belt pulley thereon and the first stirring wheel 606 to rotate, so that the material on the turntable 2 is guided and corrected, the material is guided and corrected to the appointed ring-shaped range of the high-speed turntable, and the material is prevented from shifting or falling.
As shown in fig. 6, the base 501 includes a bottom plate 501a, a bottom rail 501b disposed on an upper surface thereof and integrally formed with the bottom plate, a support seat 501c disposed on the bottom plate and movably connected with the bottom rail, and a transverse rack 501d disposed in an upper surface of the bottom rail; one side surface of the supporting seat 501c is provided with an adjusting component 7, and a tooth 703 on the adjusting rod is meshed with the transverse rack 501 d.
As shown in fig. 7, one side of the slider 601 is provided with an adjusting assembly 7, which includes an adjusting knob 701, an adjusting rod 702 having one end connected to the adjusting knob and located in the slider, and a tooth 703 engaged with the rack 504 on the adjusting rod.
With the above structure, the tooth portion 703 rotates to drive the transverse rack 501d to move transversely by rotating the adjusting knob 701 of the adjusting assembly 7 on the supporting seat 501c, so as to adjust the horizontal positions of the supporting seat 501c, the vertical plate 502 and other components. By rotating the adjustment assembly 7 on the slider 601, the height of the slider 601 and other parts mounted thereon can be adjusted.
As shown in fig. 8, the mounting base plate 101 is further provided with a second material guiding mechanism located at one side of the first material guiding mechanism, which includes a mounting bracket 5, and a second guiding assembly 8 disposed on the mounting bracket; the second guide assembly comprises a second sliding block 801 movably arranged on the vertical sliding rail 503, a supporting plate 802 arranged on the front surface of the second sliding block, a connecting column 803 with the upper end vertically connected with the supporting plate, and a second stirring wheel 804 arranged at the lower end of the connecting column; the second belt pulley 805 is arranged on the upper surface of the supporting plate 802 and is fixedly connected with the upper end of the connecting column; the second pulley 805 is connected to a pulley 608 provided on the first support plate 602 by a belt (not shown). The mechanism is linked with the first material guide mechanism, and aims to limit the material to move beyond the annular range of the specified turntable 2 due to inertia.
As shown in fig. 2-3, the plurality of detecting components are two first camera detecting mechanisms 4, one material detecting mechanism 9 and one visual detecting mechanism 10 respectively.
As shown in fig. 9-10, the first camera detection mechanism 4 includes a mounting bracket 5, a first camera mounting block 401 movably disposed thereon, a first camera mounting plate 402 disposed on a front surface of the first camera mounting block 401 and perpendicular thereto, a lower mounting plate 403 fixedly disposed on a lower surface of the first camera mounting plate, a connecting plate 404, two first camera fixing plates 405 disposed on a lower surface of the lower mounting plate and perpendicular thereto, two cameras 11 disposed on inner sides of lower ends of the two first camera fixing plates respectively, a first transverse plate 406 disposed on a front surface of the connecting plate 404, and an adjusting assembly 7 disposed on a side surface of the first camera mounting block 401.
As shown in fig. 11-12, the material detecting mechanism 9 includes a riser assembly, the riser assembly includes a riser 502 and a vertical sliding rail 503, a vertical groove is provided in the middle of the vertical sliding rail, and a rack 504 is provided in the vertical groove, that is, the mounting bracket 5 is removed from the base 501 to obtain the riser assembly; the movable material detection installation block 901 is arranged on the material detection installation block, the material detection transverse plate 902 is arranged on the front surface of the material detection installation block and is perpendicular to the front surface of the material detection installation block, the two photoelectric sensors 903 are arranged on the lower surface of the material detection transverse plate, and the adjusting component 7 is arranged on the side surface of the material detection installation block 901. After the first material guiding mechanism dials the material position in place, the presence or absence of the material is detected through the correlation optical fiber (photoelectric sensor 903) and a pulse signal is sent to a subsequent station.
As shown in fig. 13-14, the visual inspection mechanism 10 includes a mounting bracket 5, an upper slider 1001 and a lower slider 1002 movably disposed on the mounting bracket, a pallet 1003 vertically disposed on the front surface of the upper slider, a camera light source 1004 disposed on the upper surface of the pallet, a transverse bracket 1005 disposed on the front surface of the lower slider, and a camera 11 disposed on the front end of the transverse bracket.
In the above description, it should be noted that the terms "mounted," "connected," and the like should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the two parts can be directly connected or indirectly connected through an intermediate medium, and can be communicated with each other inside the two parts; "disposed" is understood to mean "mounted to, disposed on," and includes mounting means such as fixed mounting, movable mounting, and the like.
It is apparent that the above-described embodiments are only some embodiments of the present utility model, but not all embodiments, and the preferred embodiments of the present utility model are shown in the drawings, which do not limit the scope of the patent claims. This utility model may be embodied in many different forms, but rather, embodiments are provided in order to provide a thorough and complete understanding of the present disclosure. All equivalent structures made by the content of the specification and the drawings of the utility model are directly or indirectly applied to other related technical fields, and are also within the scope of the utility model.
Claims (10)
1. The cloud disc high-speed detector comprises a cabinet (1) provided with a mounting bottom plate (101), a turntable (2) and an air blowing assembly (3) which are arranged on the mounting bottom plate, and a plurality of detection assemblies which are arranged on the mounting bottom plate and positioned on the outer side of the turntable, and is characterized by further comprising a first material guide mechanism which is arranged on the mounting bottom plate (101); the first material guide mechanism comprises a mounting bracket (5) and a guide assembly (6) arranged on the mounting bracket.
2. The cloud disk high-speed detector according to claim 1, wherein the mounting bracket (5) comprises a base (501), a vertical plate (502) arranged on the base, a vertical sliding rail (503) arranged on one surface of the vertical plate, a vertical groove arranged in the middle of the vertical sliding rail, and a rack (504) arranged in the vertical groove.
3. The cloud disk high-speed detector according to claim 2, wherein the guide assembly (6) comprises a sliding block (601) movably arranged on a vertical sliding rail (503), a first supporting plate (602) arranged on the front surface of the sliding block, a second supporting plate (603) arranged at the front end of the first supporting plate and fixedly connected with the first supporting plate, a first connecting column (604) with the upper end vertically connected with the first supporting plate, a second connecting column (605) with the upper end vertically connected with the second supporting plate, a first material stirring wheel (606) and a driving wheel (607) respectively arranged at the lower ends of the first connecting column and the second connecting column; two belt pulleys (608) respectively arranged on the upper surfaces of the first supporting plate (602) and the second supporting plate (603), and the two belt pulleys are respectively fixedly connected with the upper ends of the first connecting column and the second connecting column; the two belt pulleys are connected through a belt; the rotary table (2) is in a circular ring shape, and the driving wheel (607) stretches into the inner circle of the rotary table and is contacted with the inner circle of the rotary table.
4. A cloud disk high-speed detector according to claim 3, characterized in that one side of the slider (601) is provided with an adjusting assembly (7) comprising an adjusting knob (701), one end of which is connected with the adjusting knob and is located in the slider, and the adjusting lever is provided with a tooth (703) engaged with the rack (504).
5. The cloud disk high-speed detector according to claim 4, wherein the base (501) comprises a bottom plate (501 a), a bottom sliding rail (501 b) which is arranged on the upper surface of the base and is integrally formed with the base and has a trapezoid cross section, a supporting seat (501 c) which is arranged on the bottom plate and is movably connected with the bottom sliding rail, and a transverse rack (501 d) which is arranged in the upper surface of the bottom sliding rail; one side of the supporting seat (501 c) is provided with an adjusting component (7), and a tooth part (703) on the adjusting rod is meshed with the transverse rack (501 d).
6. The cloud disk high-speed detector according to claim 5, wherein the mounting base plate (101) is further provided with a second material guiding mechanism positioned at one side of the first material guiding mechanism, and the second material guiding mechanism comprises a mounting bracket (5) and a second guiding assembly (8) arranged on the mounting bracket; the second guide assembly comprises a second sliding block (801) movably arranged on the vertical sliding rail (503), a supporting plate (802) arranged on the front surface of the second sliding block, a connecting column (803) with the upper end vertically connected with the supporting plate, and a second stirring wheel (804) arranged at the lower end of the connecting column; the second belt pulley (805) is arranged on the upper surface of the supporting plate (802) and is fixedly connected with the upper end of the connecting column; the second belt pulley (805) is connected with a belt pulley (608) arranged on the first supporting plate (602) through a belt.
7. The cloud disk high-speed detector according to claim 5, wherein the plurality of detecting components are two first camera detecting mechanisms (4), one material detecting mechanism (9) and one visual detecting mechanism (10), respectively.
8. The cloud disk high-speed detector according to claim 7, wherein the first camera detection mechanism (4) comprises a mounting bracket (5), a first camera mounting block (401) movably arranged on the mounting bracket, a first camera mounting plate (402) arranged on the front surface of the first camera mounting block (401) and perpendicular to the front surface of the first camera mounting block, a lower mounting plate (403) fixedly arranged on the lower surface of the first camera mounting plate, a connecting plate (404), two first camera fixing plates (405) arranged on the lower surface of the lower mounting plate and perpendicular to the lower surface of the first camera fixing plates, two cameras (11) respectively arranged on the inner sides of the lower ends of the two first camera fixing plates, a first transverse plate (406) arranged on the front surface of the connecting plate (404), and an adjusting component (7) arranged on the side surface of the first camera mounting block (401).
9. The cloud tray high-speed detector according to claim 7, wherein the material detection mechanism (9) comprises a vertical plate assembly, the vertical plate assembly comprises a vertical plate (502) and a vertical sliding rail (503), a vertical groove is formed in the middle of the vertical sliding rail, and a rack (504) is arranged in the vertical groove; the material detection installation block (901) is movably arranged on the material detection installation block, the material detection transverse plate (902) is arranged on the front surface of the material detection installation block and is perpendicular to the front surface of the material detection installation block, the photoelectric sensors (903) are arranged on the lower surface of the material detection transverse plate, and the adjusting component (7) is arranged on the side surface of the material detection installation block (901).
10. The cloud disk high-speed inspection machine according to claim 7, wherein the visual inspection mechanism (10) comprises a mounting bracket (5), an upper slider (1001) and a lower slider (1002) movably arranged on the mounting bracket, a pallet (1003) vertically arranged on the front surface of the upper slider, a camera light source (1004) arranged on the upper surface of the pallet, a transverse bracket (1005) arranged on the front surface of the lower slider, and a camera (11) arranged at the front end of the transverse bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322082127.XU CN220819795U (en) | 2023-08-03 | 2023-08-03 | Cloud dish high-speed detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322082127.XU CN220819795U (en) | 2023-08-03 | 2023-08-03 | Cloud dish high-speed detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220819795U true CN220819795U (en) | 2024-04-19 |
Family
ID=90710964
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322082127.XU Active CN220819795U (en) | 2023-08-03 | 2023-08-03 | Cloud dish high-speed detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220819795U (en) |
-
2023
- 2023-08-03 CN CN202322082127.XU patent/CN220819795U/en active Active
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