CN220812576U - Zinc pot slag scooping and pouring device for galvanized wire - Google Patents
Zinc pot slag scooping and pouring device for galvanized wire Download PDFInfo
- Publication number
- CN220812576U CN220812576U CN202322009739.6U CN202322009739U CN220812576U CN 220812576 U CN220812576 U CN 220812576U CN 202322009739 U CN202322009739 U CN 202322009739U CN 220812576 U CN220812576 U CN 220812576U
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- Prior art keywords
- slag
- camera
- zinc
- sediment
- scooping
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- 239000002893 slag Substances 0.000 title claims abstract description 80
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 51
- 239000011701 zinc Substances 0.000 title claims abstract description 51
- 239000013049 sediment Substances 0.000 claims description 31
- 238000005246 galvanizing Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 7
- 230000000007 visual effect Effects 0.000 abstract description 5
- 238000007747 plating Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 101100233320 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) IRC5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Coating With Molten Metal (AREA)
Abstract
The utility model discloses a zinc pot slag scooping and pouring device of a zinc plating line, which comprises a robot system, a visual positioning system and a slag hopper, wherein the robot system comprises an ABB six-axis mechanical arm, a slag scooping shovel and a controller, a shovel handle of the slag scooping shovel is fixedly connected with a sixth axis of the ABB six-axis mechanical arm, a control end of the ABB six-axis mechanical arm is connected with the controller, the visual positioning system comprises a camera, the camera is fixed above the slag hopper and opposite to zinc slag in the slag hopper, and an image signal output end of the camera is connected with the controller. The utility model utilizes the camera to collect the concrete distribution information of the zinc slag in the slag hopper, further controls the robot to select a proper slag pouring position and adjusts the height of the slag scooping shovel, not only improves the uniformity of zinc slag distribution, makes full use of the internal space of the slag hopper, but also can effectively prevent the phenomenon of zinc slag splashing and avoid the waste of zinc slag.
Description
Technical Field
The utility model relates to a slag dragging and pouring device of a zinc pot of a galvanizing line, which can fully utilize the internal space of a slag hopper and reduce the waste of zinc slag, and belongs to the technical field of metallurgy.
Background
In the production process of a galvanized wire, the liquid level of a zinc pot can continuously generate scum, and a large amount of scum can seriously affect the quality of strip steel products after being gathered, so that the scum needs to be fished out in time. Because zinc pot regional operating mode is abominable, and the temperature is high, metal dust is many, and artifical slag dragging operation has intensity of labour big, exists the potential safety hazard, drags for the problem such as sediment frequency is not fixed, drags for sediment standard to be inconsistent, has great influence to the production quality of galvanized product. The robot drags for sediment can overcome above-mentioned defect, but traditional drags for sediment robot when pouring the dross of draging for out into the sediment fill, can not rationally select the position of pouring the sediment of draging for sediment shovel according to the distribution condition of zinc sediment in the sediment fill, makes the zinc sediment in the sediment fill distribute unevenly, causes the waste of sediment fill inner space. Meanwhile, the traditional slag scooping robot cannot adjust the height of the slag scooping shovel according to the stacking height of zinc slag at the slag pouring position, and when the drop of the zinc slag is large, the phenomenon of zinc slag splashing easily occurs, so that the waste of the zinc slag is caused. Therefore, the existing zinc pot slag scooping and pouring device needs to be improved.
Disclosure of utility model
The utility model aims at solving the defects of the prior art and provides a slag dragging and pouring device of a zinc pot of a galvanized wire, so as to fully utilize the internal space of a slag hopper and prevent the phenomenon of zinc slag splashing.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The utility model provides a zinc pot of galvanizing line drags for sediment device of pouring slag, includes robot system, vision positioning system and sediment fill, robot system includes six arms of ABB, drags for sediment shovel and controller, drag for the shovel shaft of sediment shovel and the sixth axle fixed connection of six arms of ABB, the control end and the controller of six arms of ABB are connected, vision positioning system includes the camera, the camera is fixed in the top of sediment fill and is relative with the zinc sediment in the sediment fill, and the image signal output of camera is connected with the controller.
Above-mentioned galvanized wire zinc pot drags for sediment device of pouring slag, the camera sets up three, is first camera, second camera and third camera respectively, and they are around sediment fill evenly distributed.
The slag scooping and pouring device for the galvanized wire zinc pot is characterized in that the camera is a depth camera.
Above-mentioned galvanized wire zinc pot drags for sediment device of pouring slag, the both sides of sediment fill all are equipped with the lug.
The utility model utilizes the camera to collect the concrete distribution information of the zinc slag in the slag hopper, further controls the robot to select a proper slag pouring position and adjusts the height of the slag scooping shovel, not only improves the uniformity of zinc slag distribution, makes full use of the internal space of the slag hopper, but also can effectively prevent the phenomenon of zinc slag splashing and avoid the waste of zinc slag.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the present utility model;
Fig. 2 is a schematic diagram of a 3D camera arrangement.
The reference numerals in the figures are as follows: 1. ground, 2, lifting lug, 3, slag bucket, 4, fence, 5, furnace nose, 6, zinc pot, 7, first camera, 8, second camera, 9, third camera, 10, drag for the sediment shovel, 11, ABB six-axis mechanical arm.
Description of the embodiments
Referring to fig. 1 and 2, the utility model provides a zinc pot slag scooping and pouring device of a zinc plating line, which combines a robot system with a visual positioning system, wherein the robot system comprises an ABB six-axis mechanical arm 11, a slag scooping shovel 10 and a controller (not shown in the figure), the slag scooping shovel 10 is connected with the sixth axis of the ABB six-axis mechanical arm 11 through bolts, and the ABB six-axis mechanical arm 11 drives the slag scooping shovel 10 to perform slag scooping and pouring actions; the visual positioning system comprises 3 depth cameras (a first camera 7, a second camera 8 and a third camera 9 respectively), wherein the 3 depth cameras are fixed above the slag hopper 3 by special brackets with fixed heights and are uniformly distributed around the slag hopper 3 by 120 degrees, and the signal output end of each depth camera is connected with a controller of the robot system. The controller recognizes the zinc slag distribution condition in the slag bucket 3 through a visual technology, controls the ABB six-axis mechanical arm 11 to select a region with lower zinc slag to perform slag pouring operation according to the zinc slag distribution condition, and adjusts the height of the slag scooping shovel 10 according to the zinc slag height of the slag pouring position at the same time, so that the splashing phenomenon caused by large zinc slag drop in the slag pouring process is prevented, and the waste of zinc slag is reduced.
The utility model greatly reduces the waste of the slag bucket space, ensures that the slag pouring of the robot is more uniform, effectively reduces the splashing of zinc slag in the slag pouring process, and improves the operation efficiency and the safety.
ABB six-axis mechanical arm 11 model IRB6700.
The model of the controller is IRC5.
The 3 depth cameras are used for collecting three-dimensional coordinate information of the zinc slag hopper.
The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model.
The working process of the slag dragging and pouring device of the zinc pot of the zinc plating line comprises the following steps:
compared with the prior art, the utility model has the beneficial effects that:
1. The 3 cameras are utilized to collect the distribution information of the zinc slag in the slag hopper, so that the robot can accurately pour the slag, the internal space of the slag hopper can be fully utilized, and the splashing of the zinc slag can be prevented.
2. The automation level of the production line is improved, and the occurrence of safety accidents is reduced.
Claims (4)
1. The utility model provides a zinc pot of galvanizing line drags for sediment device of pouring slag, characterized by includes robot system, vision positioning system and sediment fill (3), robot system includes six arms of ABB (11), drags for sediment shovel (10) and controller, drag for the shovel handle of sediment shovel (10) and the six fixed connection of axle of six arms of ABB (11), the control end and the controller of six arms of ABB (11) are connected, vision positioning system includes the camera, the camera is fixed in the top of sediment fill (3) and is relative with the zinc sediment in sediment fill (3), and the image signal output of camera is connected with the controller.
2. The galvanized wire zinc pot slag scooping and pouring device according to claim 1, wherein three cameras are arranged, namely a first camera (7), a second camera (8) and a third camera (9), and the cameras are uniformly distributed around the slag hopper (3).
3. The galvanized wire zinc pot slag scooping and pouring device according to claim 1 or 2, wherein the camera is a depth camera.
4. A galvanized wire zinc pot slag scooping and pouring device according to claim 3, characterized in that lifting lugs (2) are arranged on two sides of the slag hopper (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322009739.6U CN220812576U (en) | 2023-07-28 | 2023-07-28 | Zinc pot slag scooping and pouring device for galvanized wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322009739.6U CN220812576U (en) | 2023-07-28 | 2023-07-28 | Zinc pot slag scooping and pouring device for galvanized wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220812576U true CN220812576U (en) | 2024-04-19 |
Family
ID=90678774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322009739.6U Active CN220812576U (en) | 2023-07-28 | 2023-07-28 | Zinc pot slag scooping and pouring device for galvanized wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220812576U (en) |
-
2023
- 2023-07-28 CN CN202322009739.6U patent/CN220812576U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |