CN220805298U - Multistage formula bar straightener - Google Patents
Multistage formula bar straightener Download PDFInfo
- Publication number
- CN220805298U CN220805298U CN202322679790.8U CN202322679790U CN220805298U CN 220805298 U CN220805298 U CN 220805298U CN 202322679790 U CN202322679790 U CN 202322679790U CN 220805298 U CN220805298 U CN 220805298U
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- workbench
- install
- steel bar
- bar straightener
- rain
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 29
- 239000010959 steel Substances 0.000 claims abstract description 29
- 238000001816 cooling Methods 0.000 claims description 16
- 230000035939 shock Effects 0.000 claims description 3
- 238000003825 pressing Methods 0.000 abstract description 4
- 230000006378 damage Effects 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 7
- 238000013021 overheating Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 206010014357 Electric shock Diseases 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001010 compromised effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a multi-section type steel bar straightening machine, which relates to the technical field of steel bar straightening and comprises a workbench, wherein a plurality of tracks are arranged on the workbench, a sliding plate is arranged on the tracks, a feed inlet is arranged on the sliding plate, a supporting plate is arranged on the feed inlet, a hydraulic rod is arranged on the supporting plate, a pressing plate is arranged on the hydraulic rod, an intelligent control panel is arranged on the side surface of the workbench, and a track control module is arranged below the workbench. The utility model can improve the straightening quality and efficiency of the steel bars by adopting the multi-section type straightening steel bars; by adopting the condensing device, the device can be cooled, and the normal working efficiency is maintained; through installing rain-proof cover, can prevent that the rain from influencing this device normal work.
Description
Technical Field
The utility model relates to the technical field of steel bar straightening, in particular to a multi-section steel bar straightening machine.
Background
The steel bar straightening machine is one kind of building construction equipment and is used mainly in correcting rust, deformation and bending steel bar to restore it to straight state. Such tools are commonly used in door and window manufacturing, in smeltery, in bridge construction, in prefabricated component factories and in other places where the use of reinforcing bars is required. The prior multi-section steel bar straightening machine (bulletin number: CN 218611435U) at least exposes the following defects in use:
1. The bar straightener may not meet specific requirements after a stretch of straightening process, requiring two or more stretches. Therefore, a bar straightener that can perform stretching in multiple stages is required.
2. Overheating can cause the temperature of the internal components of the device to rise beyond its design and bearing capacity, potentially causing damage to the device. High temperatures can cause swelling, wear and tear on machine components and even can lead to deformation or failure of critical components, affecting the performance and life of the equipment. Overheating can lead to unstable operation of the equipment, possibly causing malfunction or shutdown, resulting in reduced production efficiency. If the steel bar straightening machine is stopped due to overheat, production interruption and delay can be caused, and production cost is increased. Overheating not only presents a potential safety risk to the device itself, but may also pose a hazard to the operator and to the surrounding environment. The high temperature may cause the surface temperature of the equipment housing to rise, which is easy to cause the safety problems such as scalding or fire disaster. In addition, overheating may also cause electrical system failures, increasing the risk of electric shock and fire. Overheating may result in increased maintenance costs for the equipment. Equipment inspection, repair, and replacement of components are required more frequently to ensure proper operation and safety of the equipment. This will increase the workload and cost of maintenance personnel. Therefore, a need exists for a bar straightener that can automatically cool down.
3. Rebar straighteners are typically composed of many complex mechanical components that can be very sensitive to moisture, humidity, and rain. Without proper protection, rainwater may penetrate into the machine, resulting in corrosion, erosion or damage of parts, thereby affecting the normal operation of the equipment. The steel bar straightening machine without rainproof measures is used in rainy days, and can not work normally due to weather reasons. Rain may cause short circuits or malfunctions in the electrical systems of the machine, and may also reduce the operating efficiency of the operator. The ground is slippery in rainy days, operators easily slip or lose balance in the operation process, and the risk of accidents is increased. In addition, rain may cause water to accumulate around the device, increasing the likelihood of electric shock and other safety issues. If the bar straightener does not have a rain-proof measure, the maintenance costs of the apparatus are generally increased. Cleaning, inspection and maintenance are required more frequently to ensure that the performance and lifetime of the equipment is not compromised. Therefore, a need exists for a bar straightener that is rain resistant.
Disclosure of utility model
The utility model mainly aims to provide a multi-section type steel bar straightening machine which can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
The utility model provides a multistage formula bar straightener, includes the workstation, install many tracks on the workstation, install the sliding plate on the track, there is the feed inlet on the sliding plate, install the layer board on the feed inlet, install the hydraulic stem on the layer board, install the clamp plate on the hydraulic stem, workstation side-mounting intelligent control panel, install track control module below the workstation.
Preferably, a condensing box is arranged below the workbench, and a cooling pipeline is arranged inside the workbench.
Preferably, the workbench is provided with a rain cover, and the rain cover is connected with the workbench through bolts.
Preferably, the workbench bottom plate is provided with a motor and a hydraulic control module, and the intelligent control panel, the motor, the hydraulic control module and the hydraulic rod are connected through wires.
Preferably, a table leg is arranged below the workbench, and a cross fixing rod is arranged on the table leg.
Preferably, a shock pad is arranged below the intelligent control panel, and a rainproof baffle is arranged on the intelligent control panel.
Compared with the prior art, the utility model has the following beneficial effects:
1. The multi-section type steel bar straightening machine can improve the quality and efficiency of steel bar straightening by adopting the multi-section type steel bar straightening machine.
2. By adopting the condensing device, the device can be cooled, and the normal working efficiency is maintained.
3. Through installing rain-proof cover, can prevent that the rain from influencing this device normal work.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the whole structure of the present utility model;
FIG. 3 is a schematic view of the structure of the present utility model at A;
FIG. 4 is a piping layout of the present utility model;
In the figure: 1. a work table; 2. a track; 3. a sliding plate; 4. a feed inlet; 5. a supporting plate; 6. a hydraulic rod; 7. a pressing plate; 8. an intelligent control panel; 9. a condensing box; 10. a cooling pipe; 11. a rain cover; 12. a table leg; 13. a cross fixing rod; 14. a shock pad; 15. a rain-proof baffle; 100. a track control module; 200. a motor; 300. and a hydraulic control module.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Examples
Referring to fig. 1-4, the present utility model provides a technical solution:
The utility model provides a multistage formula bar straightener, includes workstation 1, install many tracks 2 on the workstation 1, install sliding plate 3 on the track 2, there is feed inlet 4 on the sliding plate 3, install layer board 5 on the feed inlet 4, install hydraulic stem 6 on the layer board 5, install clamp plate 7 on the hydraulic stem 6, workstation 1 side-mounting intelligent control panel 8, install track control module 100 below the workstation 1.
A condensing box 9 is arranged below the workbench 1, and a cooling pipeline 10 is arranged inside the workbench 1.
The rain cover 11 is arranged on the workbench 1, and the rain cover 11 is connected with the workbench 1 through bolts.
The motor 200 and the hydraulic control module 300 are installed on the bottom plate of the workbench 1, and the intelligent control panel 8, the motor 200, the hydraulic control module 300 and the hydraulic rod 6 are connected through wires.
The table legs 12 are arranged below the workbench 1, and the cross fixing rods 13 are arranged on the table legs 12.
The damping pad 14 is arranged below the intelligent control panel 8, and the rainproof baffle 15 is arranged on the intelligent control panel 8.
In this embodiment, install many tracks 2 on the workstation 1, install the sliding plate 3 on the track 2, there is feed inlet 4 on the sliding plate 3, install layer board 5 on the feed inlet 4, install hydraulic stem 6 on the layer board 5, install clamp plate 7 on the hydraulic stem 6, workstation 1 side-mounting intelligent control panel 8, install track control module 100 below the workstation 1, workstation 1 bottom plate installation motor 200 and hydraulic control module 300, intelligent control panel 8, motor 200, hydraulic control module 300 and hydraulic stem 6 pass through the wire and connect. Because the steel bars may not reach the standard after one-time straightening, the intelligent control panel 8 stretches out the hydraulic rod 6 through the hydraulic control module 300, and the pressing plate 7 clamps the steel bars to stretch for multiple times. And a plurality of rails are arranged, so that a plurality of steel bars can be straightened at the same time.
Because a plurality of rails are arranged, a plurality of steel bar straightening operations can be performed simultaneously. For example, if 10 bars can be processed per hour on each track, 50 bars can be processed within one hour with 5 tracks, greatly improving efficiency. The intelligent control panel enables the hydraulic rod to extend out through the hydraulic control module, the pressing plate clamps the steel bars, repeated stretching is carried out, and the straightening process can be controlled more accurately. For example, for a rebar of length 10 meters and diameter 32 millimeters, the error may be reduced to + -0.5 millimeters by 3 stretches. Through intelligent control panel, can reduce manual operation, save labour cost. For example, more than 2 operators may be required for a manually operated straightener, but only 1 person may be required for monitoring by intelligent control.
In this embodiment, a condensing box 9 is installed under the workbench 1, and a cooling pipeline 10 is installed inside the workbench 1. The condensing box 9 is connected with a cooling pipeline 10, and controls the flow of cooling liquid in the pipeline, thereby realizing the cooling function.
The condensing box and the cooling pipeline can maintain the lower temperature of the steel bar straightening machine under the continuous running state. For example, a machine without a cooling system may reach 70 ℃ after 4 hours of continuous operation, whereas a machine equipped with a cooling system may maintain this temperature below 40 ℃ significantly improving the stability of the apparatus. Overheating equipment may accelerate wear of mechanical components, while an effective cooling system may prevent this from occurring. For example, a device may have a 20% longer service life when using a cooling system than a device that does not use a cooling system. Excessive equipment temperatures may carry a potential risk of injury. By means of the cooling system, the equipment temperature can be kept within a safe range, reducing the risk of injury to the staff. For example, a worker may contact equipment at 70℃, which may result in a second degree burn, and contact equipment below 40℃, which may significantly reduce injury. Overheating of the equipment may result in reduced efficiency, requiring additional energy to maintain proper operation. By means of a stable cooling system, the efficiency of the plant can be kept at an optimum, for example, the plant operating efficiency can be increased by 10% and the energy consumption reduced by 10%. Some metal parts may deform at high temperatures, thereby affecting the operating efficiency of the device. The use of a cooling system prevents this from happening, thus maintaining the optimal working efficiency of the device, which may be improved by 15%, for example.
In this embodiment, the rain cover 11 is mounted on the workbench 1, and the rain cover 11 and the workbench 1 are connected through bolts. The rain cover may resist spillage of liquids such as rain onto the device, which may reduce the likelihood of failure of the device. For example, by using a rain cover, the failure rate of the device may be reduced by 25%. The rain cover can effectively prolong the service life of the machine by resisting the damage of rainwater to the machine. For example, the service life of the device may be 20% longer than a device without the rain cover due to the use of the rain cover. The corrosion of the equipment by rain or other liquids may cause rusting or damage to the equipment parts, requiring frequent maintenance or replacement of the parts. While rain shields on the equipment may reduce such problems, thereby reducing maintenance costs and time. For example, maintenance costs may be reduced by 30%. The rain cover prevents the problem of the equipment from being suspended or the efficiency from being lowered due to rainwater, which is very critical for improving the productivity and efficiency of the equipment. The operating efficiency of the device may thus be improved by 15%. The rain cover enables the device to work stably in various weather conditions, whether in rainy seasons or on sunny days. This also allows the device to be used in an outdoor environment for an increased period of time, for example, 40% of its outdoor use time compared to a device without a rain cover installed.
It should be noted that, as a multi-section type steel bar straightening machine, the quality and efficiency of steel bar straightening can be improved by adopting multi-section type steel bars to be straightened; by adopting the condensing device, the device can be cooled, and the normal working efficiency is maintained; through installing rain-proof cover, can prevent that the rain from influencing this device normal work.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a multistage formula bar straightener, includes workstation (1), its characterized in that: install many tracks (2) on workstation (1), install sliding plate (3) on track (2), there is feed inlet (4) on sliding plate (3), install layer board (5) on feed inlet (4), install hydraulic stem (6) on layer board (5), install clamp plate (7) on hydraulic stem (6), workstation (1) side-mounting intelligent control panel (8), install track control module (100) below workstation (1).
2. The multi-segment steel bar straightener of claim 1, characterized in that: a condensing box (9) is arranged below the workbench (1), and a cooling pipeline (10) is arranged inside the workbench (1).
3. The multi-segment steel bar straightener of claim 1, characterized in that: the rain-proof cover (11) is arranged on the workbench (1), and the rain-proof cover (11) is connected with the workbench (1) through bolts.
4. The multi-segment steel bar straightener of claim 1, characterized in that: the workbench (1) is characterized in that a motor (200) and a hydraulic control module (300) are arranged on a bottom plate of the workbench, and the intelligent control panel (8), the motor (200), the hydraulic control module (300) and the hydraulic rod (6) are connected through wires.
5. The multi-segment steel bar straightener of claim 1, characterized in that: the table legs (12) are arranged below the workbench (1), and the cross fixing rods (13) are arranged on the table legs (12).
6. The multi-segment steel bar straightener of claim 1, characterized in that: the intelligent control panel (8) is provided with a shock pad (14), and the intelligent control panel (8) is provided with a rainproof baffle (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322679790.8U CN220805298U (en) | 2023-10-08 | 2023-10-08 | Multistage formula bar straightener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322679790.8U CN220805298U (en) | 2023-10-08 | 2023-10-08 | Multistage formula bar straightener |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220805298U true CN220805298U (en) | 2024-04-19 |
Family
ID=90697786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322679790.8U Active CN220805298U (en) | 2023-10-08 | 2023-10-08 | Multistage formula bar straightener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220805298U (en) |
-
2023
- 2023-10-08 CN CN202322679790.8U patent/CN220805298U/en active Active
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