CN220804584U - Cleaning and roughening integrated equipment - Google Patents
Cleaning and roughening integrated equipment Download PDFInfo
- Publication number
- CN220804584U CN220804584U CN202322237703.3U CN202322237703U CN220804584U CN 220804584 U CN220804584 U CN 220804584U CN 202322237703 U CN202322237703 U CN 202322237703U CN 220804584 U CN220804584 U CN 220804584U
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- China
- Prior art keywords
- oil removal
- roughening
- cleaning
- gear
- fixed mounting
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- 238000007788 roughening Methods 0.000 title claims abstract description 29
- 238000004140 cleaning Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 45
- 239000007921 spray Substances 0.000 claims description 21
- 238000005406 washing Methods 0.000 claims description 10
- 230000010354 integration Effects 0.000 claims description 3
- 239000003921 oil Substances 0.000 abstract description 51
- 239000012670 alkaline solution Substances 0.000 abstract description 9
- 238000005238 degreasing Methods 0.000 abstract description 5
- 230000009467 reduction Effects 0.000 abstract description 4
- 238000005868 electrolysis reaction Methods 0.000 abstract description 3
- 239000010705 motor oil Substances 0.000 abstract description 3
- 238000009713 electroplating Methods 0.000 description 15
- 238000005096 rolling process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004945 emulsification Methods 0.000 description 3
- 238000007127 saponification reaction Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses cleaning and roughening integrated equipment, which relates to the technical field of electroplated part processing and comprises an oil removal tank, wherein a roughening tank is fixedly arranged on one side of the oil removal tank, a blanking plate is arranged on one side of the oil removal tank, an oil removal mechanism is arranged in the oil removal tank and comprises a speed reduction motor, the output end of the speed reduction motor is in transmission connection with a rotating shaft, and a first rod is fixedly arranged at one end of the rotating shaft. According to the utility model, the oil removal tank and the oil removal mechanism are arranged to lengthen the oil removal tank, so that the oil removal time is increased, and the plate electroplated part is fully soaked in the alkaline solution in a combined electrolysis degreasing mode, so that the engine oil on the surface of the electroplated part can be fully emulsified with the alkaline solution.
Description
Technical Field
The utility model relates to the technical field of electroplated part processing, in particular to cleaning and roughening integrated equipment.
Background
When roughening the LEAD-AC/N product, the conventional process is to clean and then roughen, and the roughening process is to punch and then to make the surface with heavy oil stains, so that the cleaning process must be performed first and then the roughening process is performed in two steps.
However, in the prior art, the cleaning and roughening of the electroplated part are required to be carried out in sections, so that the electricity consumption and the wastewater discharge of the equipment are required to be carried out twice, the resource consumption is high, the labor cost is high, the production efficiency is low, and the cleaning and roughening integrated equipment is provided for the problems.
Disclosure of utility model
The utility model aims to solve the problems of large resource consumption, high labor cost and lower production efficiency caused by the fact that the cleaning and roughening of an electroplated part in the prior art need to be carried out in a segmented mode, and therefore the electricity consumption and the wastewater discharge of equipment need to be carried out twice.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a wash coarsening integration equipment, includes the oil removal pond, one side fixed mounting in oil removal pond has the coarsening pond, one side in oil removal pond is provided with the flitch down, the inside in oil removal pond is provided with deoiling mechanism, deoiling mechanism includes gear motor, gear motor's output transmission is connected with the axis of rotation, the one end fixed mounting of axis of rotation has a pole, the one end rotation of a pole is connected with No. two poles, no. two poles's one end fixed mounting has a gear, one side rotation of a gear is connected with the stopper, the outer wall sliding connection of stopper has the limiting plate, no. one gear's outer wall meshing has No. two gears, the top fixed mounting of stopper has the spacing seat, the inside of spacing seat runs through and is provided with the connecting axle, the one end fixed mounting of connecting axle has the round brush, the inside in oil removal pond is provided with the drive net chain, the outer wall fixed mounting of drive net chain has the multiunit to block the board.
Preferably, one side of the oil removal tank is provided with a water washing mechanism, the water washing mechanism comprises a fixed shell, a water pump is fixedly arranged at the top of the fixed shell, a connecting pipe is fixedly arranged at one end of the water pump, and the surface of an electroplated part after oil removal is washed by the water washing mechanism, so that the surface of the electroplated part is roughened conveniently and subsequently.
Preferably, one end of the connecting pipe penetrates through the fixed shell, a spray head is fixedly arranged on one side of the connecting pipe, a water pipe is fixedly arranged on one end of the water pump, the water pump and the spray head are arranged, the water pump is started, water is pumped from the water pipe, then passes through the connecting pipe and is sprayed out of the spray head, and due to the fact that water pressure sprayed out of the spray head is large, the electroplated parts at the tops of the first driving belt and the second driving belt are cleaner.
Preferably, one side of gear motor and the outer wall fixed connection of oil removal pond, the one end setting of axis of rotation is in the inside of oil removal pond, starts gear motor, and gear motor drives the axis of rotation and rotates for a pole rotates, through setting up a pole and No. two poles, and a pole is when being circular motion, drives No. two poles and deflects and remove, and then a pole and No. two poles stir the inside alkaline solution of oil removal pond, accelerates alkaline liquid and electroplate spare surface remaining machine oil and carries out saponification reaction and emulsification reaction, accelerates the deoiling.
Preferably, both ends of limiting plate respectively with the both sides inner wall fixed connection of oil removal pond, one end of connecting axle and one side fixed connection of No. two gears, the one end of round brush runs through the inside of oil removal pond, and No. one pole drives No. two pole skew and rotates, and No. two poles drive a gear rotation, and then No. one gear drive No. two gears rotation, and then No. two gears drive the round brush rotation, and the round brush cleans the plated item surface for deoiling efficiency improves.
Preferably, the below of shower nozzle is provided with No. two drive belts, no. two drive belts set up in the inside of fixed shell, start the shower nozzle, when the plated item after abundant deoiling removes the top of No. two drive belts, shower nozzle blowout water washes the plated item, the follow-up roughening treatment of being convenient for.
Preferably, one side of No. two drive belts is provided with a drive belt, one end of No. one drive belt sets up in the inside of deoiling pond, moves gradually the top of No. one drive belt through the plated item of abundant deoiling, then No. one drive belt drives the plated item and moves to upper right, then moves to the top of No. two drive belts, and shower nozzle spray water washes plated item top.
Compared with the prior art, the utility model has the advantages and positive effects that:
1. According to the utility model, the oil removal tank and the oil removal mechanism are arranged to lengthen the oil removal tank, so that the oil removal time is increased, and the plate electroplated part is fully soaked in the alkaline solution in a combined electrolysis degreasing mode, so that the engine oil on the surface of the electroplated part can be fully emulsified with the alkaline solution, and the surface of the plate electroplated part is scrubbed and cleaned by arranging the rolling brush, so that the oil removal capability is enhanced, the oil removal is not required to be carried out again in the roughening process, further, a primary cleaning step is omitted, the cleaning and roughening integration is realized, the working efficiency is improved, the labor cost is saved, the discharge amount of waste water is reduced, the water resource is saved, and the electricity is saved.
2. According to the utility model, the spray head is arranged, and the oily dirt on the surface of the plate electroplating piece and the alkaline solution are subjected to emulsification saponification reaction, so that floccules are generated, residual impurities on the surface of the plate electroplating piece, the pressure of water sprayed by the spray head is high, and the top surface of the plate electroplating piece is washed, so that the subsequent roughening is facilitated.
Drawings
Fig. 1 is a schematic perspective view of a cleaning and roughening integrated device according to the present utility model;
FIG. 2 is a cross-sectional view showing a cleaning and roughening integrated device according to the present utility model;
fig. 3 is a schematic perspective view of a degreasing mechanism for cleaning and roughening integrated equipment according to the present utility model;
Fig. 4 is a schematic perspective view of a washing mechanism for cleaning and roughening integrated equipment according to the present utility model.
Legend description: 1. an oil removal tank; 2. coarsening pool; 3. a blanking plate; 4. a degreasing mechanism; 41. a speed reducing motor; 42. a rotating shaft; 43. a first rod; 44. a second rod; 45. a first gear; 46. a limiting block; 47. a limiting plate; 48. a second gear; 49. a limit seat; 410. a connecting shaft; 411. a rolling brush; 412. a drive net chain; 413. a blocking plate; 5. a water washing mechanism; 51. a water pump; 52. a connecting pipe; 53. a spray head; 54. a water pipe; 55. a fixed case; 6. a first transmission belt; 7. and a second driving belt.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
As shown in fig. 1-3, the utility model provides cleaning and roughening integrated equipment, which comprises an oil removal tank 1, wherein a roughening tank 2 is fixedly arranged on one side of the oil removal tank 1, a blanking plate 3 is arranged on one side of the oil removal tank 1, an oil removal mechanism 4 is arranged inside the oil removal tank 1, the oil removal mechanism 4 comprises a speed reduction motor 41, an output end of the speed reduction motor 41 is in transmission connection with a rotating shaft 42, a first rod 43 is fixedly arranged at one end of the rotating shaft 42, a second rod 44 is rotatably connected to one end of the first rod 43, a first gear 45 is fixedly arranged at one end of the second rod 44, a limiting block 46 is rotatably connected to one side of the first gear 45, a limiting plate 47 is slidably connected to the outer wall of the limiting block 46, a second gear 48 is meshed with the outer wall of the first gear 45, a limiting seat 49 is fixedly arranged at the top of the limiting block 46, a connecting shaft 410 is arranged in a penetrating way, a rolling brush 411 is fixedly arranged at one end of the connecting shaft 410, a transmission net chain 412 is arranged inside the oil removal tank 1, and a plurality of groups of blocking plates 413 are fixedly arranged on the outer wall of the transmission net chain 412.
As shown in fig. 1, 2 and 4, one side of the oil removal tank 1 is provided with a washing mechanism 5, the washing mechanism 5 comprises a fixing shell 55, a water pump 51 is fixedly installed at the top of the fixing shell 55, a connecting pipe 52 is fixedly installed at one end of the water pump 51, and the washing mechanism 5 is arranged to wash the surface of an electroplated part after oil removal, so that the surface of the electroplated part is roughened conveniently.
As shown in fig. 1, 3 and 4, one end of the connecting pipe 52 penetrates through the fixing shell 55, a spray head 53 is fixedly mounted on one side of the connecting pipe 52, a water pipe 54 is fixedly mounted on one end of the water pump 51, the water pump 51 is started by arranging the water pump 51 and the spray head 53, water is pumped from the water pipe 54 by the water pump 51, then passes through the connecting pipe 52 and finally is sprayed out of the spray head 53, and the electroplated parts at the tops of the first and second driving belts 6 and 7 are cleaner due to the fact that the water pressure sprayed out of the spray head 53 is larger.
As shown in fig. 1-3, one side of the gear motor 41 is fixedly connected with the outer wall of the oil removal tank 1, one end of the rotating shaft 42 is arranged in the oil removal tank 1, the gear motor 41 is started, the gear motor 41 drives the rotating shaft 42 to rotate, the first rod 43 rotates, the second rod 44 is driven to deflect and move when the first rod 43 performs circular motion by arranging the first rod 43 and the second rod 44, then the first rod 43 and the second rod 44 stir alkaline solution in the oil removal tank 1, saponification reaction and emulsification reaction are performed on residual engine oil on the surface of an electroplated part, and oil removal is accelerated.
As shown in fig. 1-3, two ends of the limiting plate 47 are fixedly connected with two side inner walls of the oil removal tank 1 respectively, one end of the connecting shaft 410 is fixedly connected with one side of the second gear 48, one end of the rolling brush 411 penetrates through the oil removal tank 1, the first rod 43 drives the second rod 44 to deviate and rotate, the second rod 44 drives the first gear 45 to rotate, the first gear 45 drives the second gear 48 to rotate, the second gear 48 drives the rolling brush 411 to rotate, and the surface of an electroplated part is cleaned by the rolling brush 411, so that oil removal efficiency is improved.
As shown in fig. 1 and 2, a second driving belt 7 is arranged below the spray head 53, the second driving belt 7 is arranged inside the fixing shell 55, the spray head 53 is started, and when the electroplated part after full degreasing moves to the top of the second driving belt 7, the spray head 53 sprays water to flush the electroplated part, so that the subsequent roughening treatment is facilitated.
As shown in fig. 1 and 2, a first belt 6 is disposed on one side of a second belt 7, one end of the first belt 6 is disposed inside the oil removal tank 1, the electroplated part after full oil removal gradually moves to the top of the first belt 6, then the first belt 6 drives the electroplated part to move upwards right, then moves to the top of the second belt 7, and the spray head 53 sprays water to flush the top of the electroplated part.
The application method and the working principle of the device are as follows: firstly, alkaline solution is poured into the oil removal tank 1, so that the liquid surface of the alkaline solution contacts the bottom of a rolling brush 411, then an electroplated part slides onto a transmission net chain 412 from a blanking plate 3, the electroplated part is made of a plate-shaped material, the electroplated part falls between two groups of blocking plates 413, then the transmission net chain 412 drives the electroplated part to move upwards right, the electroplated part is used as an anode or a cathode, stainless steel plates, nickel plated steel plates or titanium plates are used as second electrodes, oil stains on the surface of a part are removed under the action of direct current, under the electrolysis condition, the polarization of the electrodes reduces the interfacial tension of oil and the solution, the wettability of the solution to the surface of the part is increased, the adhesion between an oil film and metal is reduced, the oil stains are easy to peel off and disperse into the solution to be removed, meanwhile, a speed reducing motor 41 is started, the speed reducing motor 41 drives a rotating shaft 42 to rotate, and the rotating shaft 42 drives a rod 43 to do circular motion, the first rod 43 drives the second rod 44 to deflect, so that one end of the second rod 44 drives the first gear 45 to rotate and drives the limiting block 46 to move, the limiting block 46 further slides left and right along the limiting plate 47, the limiting block 46 drives the limiting seat 49 to move, meanwhile, the first gear 45 drives the second gear 48 to rotate, the limiting seat 49 drives the connecting shaft 410 to move left and right, the second gear 48 drives the connecting shaft 410 to rotate, the connecting shaft 410 drives the rolling brush 411 to move and rotate, the rolling brush 411 cleans the surface of a plate electroplating piece, the driving net chain 412 drives the plate electroplating piece to move upwards right, the contact between the rolling brush 411 and the surface of the electroplating piece is tighter in the process of gradually approaching right, the cleaning force on the surface of the electroplating piece is larger, and when the electroplating piece moves to the rightmost end of the driving net chain 412 due to the fact that the rightmost end of the driving net chain 412 has a height difference with the leftmost end of the first driving belt 6, due to the action of gravity, the plate electroplating piece falls to the top of the first driving belt 6, and as the surface of the first driving belt 6 is provided with a bulge, one side of the plate electroplating piece is clamped at the concave part of the first driving belt 6, so that the first driving belt 6 drives the electroplating piece to move upwards and rightwards until the electroplating piece moves to the top of the second driving belt 7;
One end of the water pipe 54 is connected with a water tank, then the water pump 51 is started, the water in the water tank is pumped out by the water pump 51 to enter the connecting pipe 52, water is sprayed out from the spray head 53 after entering the connecting pipe 52, the water falls to the top of the No. two driving belt 7, the surface of the plate electroplating piece is cleaned, then the No. two driving belt 7 drives the plate electroplating piece to move rightwards, and finally the plate electroplating piece enters the roughening pond 2.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims (7)
1. The utility model provides a wash coarsening integration equipment, includes oil removal pond (1), its characterized in that: one side fixed mounting of oil removal pond (1) has coarsening pond (2), one side of oil removal pond (1) is provided with flitch (3), the inside of oil removal pond (1) is provided with deoiling mechanism (4), deoiling mechanism (4) are including gear motor (41), the output transmission of gear motor (41) is connected with axis of rotation (42), the one end fixed mounting of axis of rotation (42) has pole (43) No. one, the one end rotation of pole (43) is connected with pole (44) No. two, the one end fixed mounting of pole (44) No. two has gear (45) No. one, one side rotation of gear (45) No. one is connected with stopper (46), the outer wall sliding connection of stopper (46) has limiting plate (47), the outer wall engagement of gear (45) No. two gears (48), the top fixed mounting of stopper (46) has spacing seat (49), the inside of spacing seat (49) is run through and is provided with connecting axle (410), the one end fixed mounting of connecting axle (410) has gear (45) No. one side fixed mounting has link (411), net (412) of net (411) is blocked in the fixed mounting of inner portion of net (1).
2. The cleaning and roughening integrated device according to claim 1, wherein: one side of the oil removal tank (1) is provided with a water washing mechanism (5), the water washing mechanism (5) comprises a fixed shell (55), a water pump (51) is fixedly arranged at the top of the fixed shell (55), and a connecting pipe (52) is fixedly arranged at one end of the water pump (51).
3. The cleaning and roughening integrated device according to claim 2, wherein: one end of the connecting pipe (52) penetrates through the fixing shell (55), a spray head (53) is fixedly arranged on one side of the connecting pipe (52), and a water pipe (54) is fixedly arranged at one end of the water pump (51).
4. The cleaning and roughening integrated device according to claim 1, wherein: one side of the gear motor (41) is fixedly connected with the outer wall of the oil removal tank (1), and one end of the rotating shaft (42) is arranged in the oil removal tank (1).
5. The cleaning and roughening integrated device according to claim 1, wherein: the both ends of limiting plate (47) are respectively with the both sides inner wall fixed connection of oil removal pond (1), one end of connecting axle (410) and one side fixed connection of No. two gears (48), the inside in oil removal pond (1) is run through to the one end of round brush (411).
6. A cleaning and roughening integrated device according to claim 3 wherein: the lower part of the spray head (53) is provided with a second driving belt (7), and the second driving belt (7) is arranged in the fixing shell (55).
7. The cleaning and roughening integrated device according to claim 6, wherein: one side of the second driving belt (7) is provided with a first driving belt (6), and one end of the first driving belt (6) is arranged in the oil removal tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322237703.3U CN220804584U (en) | 2023-08-18 | 2023-08-18 | Cleaning and roughening integrated equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322237703.3U CN220804584U (en) | 2023-08-18 | 2023-08-18 | Cleaning and roughening integrated equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220804584U true CN220804584U (en) | 2024-04-19 |
Family
ID=90679267
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322237703.3U Active CN220804584U (en) | 2023-08-18 | 2023-08-18 | Cleaning and roughening integrated equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220804584U (en) |
-
2023
- 2023-08-18 CN CN202322237703.3U patent/CN220804584U/en active Active
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