CN220796344U - Processing equipment for parallel multi-wire core composite enameled wire - Google Patents

Abstract

The utility model relates to the technical field of enamelled wires, and provides processing equipment for parallel multi-wire core composite enamelled wires, which aims to solve the technical problems that the abrasion resistance and the external environment resistance of the existing enamelled wires are insufficient and the parameters and the shape stability are high. By ensuring the consistency of the flow, the correct branching and the coordination of the steps of guiding, coating, drying, cooling, winding and the like, the consistency and the quality of the product are improved, and the errors and the losses in the production are reduced.

Description

Processing equipment for parallel multi-wire core composite enameled wire

Technical Field

The utility model relates to the technical field of enameled wires, in particular to processing equipment of a parallel multi-wire core composite enameled wire.

Background

In the application field of enameled wires, due to the trend of miniaturization and portability of the design of the existing products, special processing modes are particularly required, such as products of chip inductors, annular inductors, hollow cup micro motors, detection signal transmission and the like. In the winding process of the enameled wires, a plurality of enameled wires are required to be wound on one framework in parallel. The traditional method is to use a plurality of independent enamelled wires to automatically wind by a winding machine. However, in actual production, since the pay-off tension cannot be completely uniform between different wires, a difference occurs in the length of the wound wires. This directly affects the uniformity of product performance parameters such as resistance, inductance, etc., and may even lead to certain line breaks.

In addition, there are applications that require the transmission of signals through multiple wires, requiring that the wires be of a uniform length and arrangement and have good mechanical properties. However, the use of the common cable for wire arrangement causes the problem that the volume is too large, the requirement of small wire diameter cannot be met, and the abrasion resistance and the external environment resistance of the enameled wire are insufficient.

In view of this, there is a need for a processing apparatus for parallel multi-core composite enameled wires to meet these needs.

Disclosure of Invention

The utility model provides processing equipment for parallel multi-core composite enameled wires, which aims to solve the technical problems of insufficient wear resistance and external environment resistance of the existing enameled wires.

In order to achieve the above purpose, the technical scheme of the utility model is realized as follows:

the utility model provides a processing equipment of compound enameled wire of multi-wire core of parallel, including being used for the guide pulley of stranded sinle silk direction, be used for the branching mechanism of ordering the separated time of stranded sinle silk, be used for the parallel polymerization of sinle silk font furling mechanism, be used for coating insulating varnish's coating mechanism, be used for drying insulating varnish's oven, be used for refrigerated cold bellows, be used for the rolling mechanism of rolling enameled wire, the guide pulley, branching mechanism, furl the mechanism, coating mechanism, the oven, cold wind box and rolling mechanism are installed on the bottom plate, the guide pulley, branching mechanism, furl the mechanism, coating mechanism, the oven, cold wind box and rolling mechanism arrange in proper order from front to back.

Further, the number of the guide wheels is multiple, the guide wheels are arranged in parallel, and the guide wheels are provided with V-shaped grooves.

Further, the branching mechanism comprises a second mounting block, the second mounting block is fixedly mounted at the top of the bottom plate, the guide plate is fixedly mounted at the top of the second mounting block, parallel branching slotted holes are formed in the guide plate, and the guide plate is made of stainless steel sheets.

Further, the wire core is composed of an inner core and an insulating paint layer coated on the outer side of the inner core, and the inner core is a copper core.

Further, the folding mechanism comprises a flat groove inclined wheel, the inner groove of the flat groove inclined wheel is a smooth plane, the installation position of the flat groove inclined wheel is higher than the guide wheel and the branching groove hole, and the included angle between the flat groove inclined wheel and the horizontal plane is 15-25 degrees.

Further, the coating mechanism comprises a paint box for storing insulating paint, a processing box is arranged on the upper portion of the paint box, a paint inlet pipe and a return pipe are arranged between the processing box and the paint box, and a quantitative pump for controlling the flow of the insulating paint is arranged on the paint inlet pipe.

Further, a metal pressing block is arranged in the processing box, an upper felt layer is arranged at the bottom of the metal pressing block, a lower felt layer is arranged below the bottom of the upper felt layer, and a wire core is arranged between the lower felt layer and the upper felt layer.

Further, the top of oven articulates installs the case lid, and the wire notch has all been seted up to the both sides outer wall of oven, all is equipped with the asbestos board in oven and the case lid, asbestos board and two wire notch looks adaptations are equipped with the heating wire pipe in the oven.

Further, the flat groove inclined wheel comprises a lower wheel plate, a protruding shaft is arranged in the center of the top surface of the lower wheel plate, an upper wheel plate is sleeved on the protruding shaft, a spring is arranged on the upper part of the upper wheel plate, the spring is sleeved on the protruding shaft, and the tail end of the protruding shaft is provided with threads and is connected with a nut;

the center of the bottom surface of the lower wheel plate is provided with a bearing, the folding mechanism is provided with an inclined wheel bracket for supporting the flat groove inclined wheel, and the upper end of the inclined wheel bracket is arranged in the bearing.

Further, the winding mechanism comprises a mounting frame, a rotating shaft is mounted on the mounting frame and connected with a servo motor, an output shaft of the servo motor is fixedly connected with one end of the corresponding rotating shaft, and a winding roller is arranged on the circumference side of the rotating shaft.

The implementation of the utility model has the beneficial effects that:

the organization structure of the equipment is orderly arranged from front to back, and comprises a guide wheel, a branching mechanism, a furling mechanism, a coating mechanism, an oven, an air cooler and a winding mechanism, the arrangement ensures the continuity of the production flow, and a wire core can be subjected to a series of treatment steps without additional interruption or transfer, so that the production efficiency is improved.

The branching mechanism is used for orderly arranging the multi-strand wire cores, the gathering mechanism is used for ensuring that the wire cores move along a correct path, correct positioning and guiding of the wire cores in the whole processing process are facilitated, and the risk of dislocation or twisting of the wire cores is reduced.

The coating mechanism is used for coating the insulating paint on the wire core, and the oven is used for curing the coated insulating paint, so that the insulating paint is uniformly coated and completely cured, and the quality and performance of the enameled wire are improved.

The air cooler is used for rapidly cooling the coated enamel wire, and the winding mechanism is used for winding the final enamel wire product, and the steps help to ensure the final quality of the enamel wire, and meanwhile, the efficient production speed is maintained.

In conclusion, the design of the equipment is helpful to realize the production process of the efficient parallel multi-wire core composite enameled wire. The method improves the consistency and quality of products and reduces errors and losses in production by ensuring the consistency of the flow, the correct branching and the coordination of the steps of guiding, coating, drying, cooling, winding and the like, which is very beneficial to manufacturing high-performance enameled wire products.

Drawings

Fig. 1 is a diagram of a parallel multi-wire core composite enameled wire according to a first embodiment of the utility model;

fig. 2 is a diagram of a parallel multi-core composite enameled wire according to a second embodiment of the present utility model;

fig. 3 is a schematic diagram of a single core structure according to an embodiment of the present utility model;

fig. 4 is a schematic diagram of a parallel multi-core composite enameled wire processing device according to an embodiment of the utility model;

FIG. 5 is a schematic view of a folding mechanism according to an embodiment of the present utility model;

FIG. 6 is a schematic cross-sectional view of a coating mechanism according to an embodiment of the present utility model;

fig. 7 is a schematic perspective view of a coating mechanism in a processing box according to an embodiment of the present utility model;

fig. 8 is a schematic diagram of an oven according to an embodiment of the present utility model.

In the figure: 1. a bottom plate; 2. a first mounting block; 3. a guide wheel; 4. a second mounting block; 5. a guide plate; 6. a branching slot; 7. a paint box; 8. a processing box; 9. a wire inlet; 10. a folding mechanism; 100. a flat groove oblique wheel; 101. a bevel wheel bracket; 102. a lower wheel plate; 103. an upper wheel plate; 104. a spring; 105. a nut; 106. a bearing; 107. a protruding shaft; 11. a return pipe; 111. a paint inlet pipe; 12. a fixed displacement pump; 13. a metal briquetting; 14. a felt layer is arranged on the upper surface; 15. a lower felt layer; 17. an oven; 18. a case cover; 19. a wire notch; 20. asbestos board; 201. thermal insulation cotton; 21. heating the wire tube; 22. an air cooler; 24. a mounting frame; 25. a rotating shaft; 26. a servo motor; 27. a wind-up roll; 30. a wire core; 301. an inner core; 302. an insulating paint layer; 31. a first wire core; 32. a second wire core; 33. a third wire core; 34. a fourth wire core; 35. a fifth wire core; 40. an outer paint layer.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

Example 1

Referring to fig. 1, the utility model provides a parallel multi-core composite enameled wire, which comprises a first core 31, a second core 32, a third core 33, a fourth core 34 and a fifth core 35 which are arranged in parallel, wherein the outer sides of the first core 31, the second core 32, the third core 33, the fourth core 34 and the fifth core 35 are coated with an outer paint layer 40 of the cores to form an integrated parallel aggregation arrangement composite enameled wire structure.

The diameters of the first wire core 31, the second wire core 32, the third wire core 33, the fourth wire core 34, and the fifth wire core 35 are the same.

Since all cores have the same diameter, they have similar resistance, inductance and transmission characteristics, which means that the performance between the different cores is uniform, both in terms of signal transmission and circuit connection, and can be managed and maintained more easily; the cores of the same diameter can generally be used interchangeably, which increases flexibility and convenience; the wire cores with the same diameter simplify the design and installation of the wire harness, and reduce the management and matching requirements for different wire core sizes. This reduces the potential risk of misconnection; the same diameter core may ensure uniformity of performance of the various portions within the wiring harness, whether in terms of current capacity, signaling, or other electrical properties, thereby providing a more reliable circuit connection.

Example two

Referring to fig. 2, the utility model provides a parallel multi-core composite enameled wire, which comprises a first core 31, a second core 32 and a third core 33 which are arranged in parallel, wherein the outer sides of the first core 31, the second core 32 and the third core 33 are coated with an outer paint layer 40 of the cores, so that an integrated composite enameled wire structure in a straight line type parallel aggregation arrangement is formed.

The diameter of the first wire core 31 is larger than the diameters of the second wire core 32 and the third wire core 33, and the diameters of the second wire core 32 and the third wire core 33 may be the same or different. Referring to fig. 3, the core 30 is a generic name of a first core 31, a second core 32 and a third core 33, and based on each core 30, the core 30 itself includes an inner core 301 and an insulating layer 302 coated on the outside of the inner core 301, and the inner core 301 is preferably a copper core.

By making the diameter of the first wire core 31 larger, it is possible to provide it with a larger current capacity, thus adapting to applications requiring higher currents, for example, where large currents need to be transmitted or where high power devices need to be driven; the diameters of the second wire core 32 and the third wire core 33 can be the same or different, so that the composite enameled wire has more versatility in various applications, and the wire cores with different diameters can adapt to different current requirements, thereby expanding the application field of the wire; greater flexibility is provided so that the requirements of different applications can be met. According to specific requirements, a wire core with a proper diameter can be selected, and all wire cores are not required to be designed to be the same in diameter; through combining the sinle silk of different diameters together, can optimize the performance of pencil, make full use of the characteristic of every sinle silk simultaneously, can realize better electric current transmission and heat dispersion in compound enameled wire, improved the wholeness ability of pencil.

By using wire cores with different diameters in the composite enameled wire, the requirements of different applications can be better met, and greater flexibility and performance optimization opportunities are provided.

As can be seen from the schemes of the first embodiment and the second embodiment: by coating the insulating varnish layer on the outer part of each wire core, the enameled wire ensures enough electrical isolation between the wire cores, prevents mutual interference and short circuit of current, is beneficial to maintaining electrical separation between the wire cores and ensures the accuracy of signal transmission; the outer lacquer layer 40 provides an additional protective layer not only increasing the wear resistance and resistance to the external environment of the core, but also providing mechanical protection, reducing the risk of damage to the core.

The design of the enameled wire forms an integrated parallel composite enameled wire structure in a straight line shape, so that wiring and installation between wire cores are simpler and more convenient. The diameters of the wire cores are the same, so that the installation process is further simplified, and the possibility of incorrect connection is reduced. In addition, the multi-core wire can use wire bodies with different diameters and colors, so that corresponding wire cores can be conveniently distinguished and quickly found out, and different application scenes can be adapted.

The outer paint layer 40 may be a different material than the insulating paint layer 302, and the following functions are respectively implemented according to the different materials selected for the outer paint layer 40:

when the nylon insulating paint material is selected, the slidability and the wear resistance are improved; when the high-temperature resistant insulating paint is selected, the high-temperature resistant performance is improved, and the high-temperature protection effect is achieved; when the self-adhesive paint is selected, the multi-core wire can realize the bonding, fixing and forming between overlapped layers when the coil is wound.

Referring to fig. 4, the present utility model provides a processing apparatus for manufacturing a parallel multi-wire core composite enamel wire, which is generally used to produce a wire of 0.03 to 0.40mm, and 2 to 7 cores are gathered in a straight line shape, and the total width thereof is generally less than 5mm and the thickness thereof is less than 0.70mm. The processing equipment comprises a guide wheel 3 for guiding a plurality of wire cores, a branching mechanism for sorting the branching, a furling mechanism for converging the wire cores in a straight line shape in parallel 30, a coating mechanism for coating insulating paint, an oven 17 for drying the insulating paint, an air cooler 22 for cooling and a winding mechanism for winding the multi-wire core composite enameled wire. The guide wheel 3, the branching mechanism, the furling mechanism, the coating mechanism, the oven 17, the air cooler 22 and the winding mechanism are sequentially arranged from front to back.

The components of the equipment are arranged in sequence to form a highly cooperative production flow, and the layout is beneficial to improving the production efficiency, so that each component can effectively cooperate, and the manufacturing process of the composite enameled wire is accelerated.

The presence of the wire dividing mechanism ensures that the multiple wire cores can be orderly arranged, which is a key step for manufacturing the parallel multi-wire core composite enameled wire, and each wire core is correctly positioned by the action of the wire dividing mechanism, so that a wire bundle which is arranged in parallel is formed.

The equipment comprises a coating mechanism and an oven, and is used for coating the enamelled wire and drying, so that the coated paint layer is uniform and stable, and the quality standard of the product is met.

The presence of the air cooler 22 can be used to cool the coated enamel wire rapidly, ensure solidification of the enamel layer and obtain the desired physical properties, and help to improve the quality and stability of the product.

The arrangement and the flow setting of the equipment are beneficial to realizing automatic production to a certain extent, reducing the need of manual intervention and reducing human errors in production.

The equipment can be arranged separately or integrally, and the integrated arrangement of the equipment reduces the complexity of the production line, so that the operation is more convenient, and the maintenance and management are easier.

In a word, the layout and the function design of the processing equipment are beneficial to improving the production efficiency, quality and consistency of the parallel multi-core composite enameled wire, and simultaneously reduce the degree of manual intervention, so that the production process is more stable and controllable, and the processing equipment is very beneficial to meeting the requirements of different application fields on the high-performance composite enameled wire.

The guide wheels 3 are arranged in parallel, and the guide wheels 3 are provided with V-shaped grooves.

The first installation piece 2 fixed mounting is on the top of bottom plate 1, and the bottom of bottom plate 1 is provided with the supporting leg, and fixed mounting has the mount on the first installation piece 2, and a plurality of guide pulleys 3 all set up on the mount, and guide pulley 3 passes through bolted connection with the mount and fixes, and the bolt is as the rotatory pivot of guide pulley 3.

The parallel arrangement of the plurality of guide wheels 3 helps to ensure that the multi-strand wire cores can be guided in parallel, thereby maintaining consistent arrangement among the wire cores and helping to manufacture high quality and consistency of the parallel multi-wire core composite enameled wire.

The V-groove design of the guide wheel 3 allows a better confinement of the cores, ensuring that they remain in the correct position, which is important to avoid interlacing or confusion of the cores, especially in high-speed production.

The V-shaped groove design can reduce friction between the guide wheel and the wire core, reduce abrasion of the wire core, and ensure that the wire core can stably pass through the guide wheel in the production process.

It can be seen that this design helps to ensure stability, consistency and reliability of the production line, improves efficiency and quality of producing parallel multi-core composite enamelled wires, and the parallel arrangement of the guide wheels and the V-groove design are particularly helpful to maintain correct positions and directions of the cores, thereby ensuring consistency of products.

The branching mechanism comprises a second mounting block 4, the second mounting block 4 is fixedly mounted at the top of the bottom plate 1, a guide plate 5 is fixedly mounted on the second mounting block 4, branching slotted holes 6 which are arranged in parallel are formed in the guide plate 5, and the guide plate 5 is preferably a stainless steel sheet.

Further, in order to increase the smoothness of the wire passing, the wire dividing slot holes 6 are sprayed with ceramic materials, so that the wire dividing slot holes 6 are smoother.

In one embodiment, the diameter of the branching slots 6 is 1mm, and the spacing between the branching slots 6 is 1mm.

When in use, the wire core passes through the through holes, so that the wires can be sequentially threaded, and enameled wires with different colors can be arranged.

The branching mechanism can effectively separate and arrange a plurality of wire cores in a specific sequence through parallel branching slotted holes 6 on the guide plate 5, ensures correct separation and sequential arrangement between the wire cores, and is beneficial to consistency and controllability in the production of parallel multi-wire core composite enameled wires.

The diameter and the pitch of the wire-dividing slots 6 are designed precisely to ensure that the wire cores can pass through the wire-dividing slots accurately and that there is sufficient clearance in the arrangement to prevent mutual interference or confusion, which helps to improve the arrangement accuracy of the wire cores.

The guide plate 5 is made of stainless steel sheet, which has excellent corrosion resistance and mechanical strength, and ensures durability and reliability of the branching mechanism, which is important for long-time production operation.

The enameled wires with different colors are sequentially threaded and arranged, so that a simple identification mode can be provided, each wire core can be easily identified in the manufacturing and using processes, and the risk of incorrect connection is reduced.

It can be seen that the design of the wire dividing mechanism is helpful for improving the separation, arrangement and identification of the wire cores, ensuring the high quality, consistency and reliability of the parallel multi-wire core composite enameled wire production, optimizing the diameter and the spacing of the wire dividing slotted holes and selecting the stainless steel material is helpful for ensuring the long-term performance of the mechanism.

Referring to fig. 4 and 5, the folding mechanism 10 includes a flat groove bevel wheel 100 and a bevel wheel bracket 101 supporting the flat groove bevel wheel 100, both sides of the flat groove bevel wheel 100 are smooth planes, and an included angle between the flat groove bevel wheel 100 and a horizontal plane (the bottom plate 1) is between 15 degrees and 25 degrees, preferably 20 degrees.

The flat groove oblique wheel 100 comprises a lower wheel plate 102, a protruding shaft 107 is arranged in the center of the top surface of the lower wheel plate 102, an upper wheel plate 103 is sleeved on the protruding shaft 107, a spring 104 is arranged on the upper part of the upper wheel plate 103, the protruding shaft 107 is sleeved with the spring 104, threads are arranged at the tail end of the protruding shaft 107 and are connected with nuts 105, and the displacement degree of the upper wheel plate 103 can be limited through the adjusting nuts 105 so as to adapt to wire cores with different wire diameters.

The center of the bottom surface of the lower wheel plate 102 is provided with a bearing 106, and the upper end including the bevel wheel bracket 101 is disposed in the bearing 106, so that the lower wheel plate 102 can rotate relative to the lower wheel bracket 101, and the lower end of the bevel wheel bracket 101 is mounted on the bottom plate 1 or mounted on the bottom plate 1 through a mounting block.

In an embodiment, the inclined arm of the inclined wheel bracket 101 is parallel to the lower wheel plate 102, and the inclined arm of the inclined wheel bracket 101 has an angle a between 15 degrees and 25 degrees, preferably 20 degrees, with respect to the horizontal plane.

In an embodiment, the bevel arm of the bevel wheel bracket 101 may also be non-parallel to the lower wheel plate 102, where an angle of between 15 degrees and 25 degrees, preferably 20 degrees, with the horizontal plane is required.

The wire core from the wire dividing mechanism enters between the lower wheel plate 102 and the upper wheel plate 103, is tightly arranged at the position, and the wire body tightly moves and advances by utilizing the tension of the wire body.

Wherein, the wire core 30 at the lowest end is slightly larger than the height of the wire dividing slot 6, and the heights of other wire cores are all larger than the height of the wire dividing slot 6.

The design of the flat groove bevel wheel 100 allows the wire core to accurately fit within the groove of the bevel groove, helping to ensure that the wire core follows the correct path during manufacture, thereby maintaining the correct positioning and guiding of the wire core.

The flat groove bevel wheel 100 has smooth surfaces on both sides, reduces friction with the wire core, helps to reduce wear of the wire core, and ensures that the wire core can smoothly pass through the folding mechanism.

The included angle (20 degrees) of the flat groove oblique wheel 100 is precisely controlled to realize proper wire core tension, so that the wire body can be ensured to stably advance in the folding mechanism 10, and the condition that the wire core is loosened or overtightened in the moving process is avoided.

It can be seen that the design of the drawing mechanism 10 helps to maintain the correct guiding and positioning of the wire core, reduces the influence of friction and tension, improves the production efficiency and the protection of the wire core, and ensures the manufacture of high-quality parallel multi-wire composite enameled wires.

Referring to fig. 4, 6 and 7, the coating mechanism includes a paint tank 7 for storing an insulating paint, a processing tank 8 is provided at an upper portion of the paint tank 7, and a support column for supporting is provided between the processing tank 8 and the paint tank 7. A paint inlet pipe 111 and a return pipe 11 are arranged between the processing box 8 and the paint box 7, and a constant delivery pump 12 for controlling the flow of the insulating paint is arranged on the paint inlet pipe 111.

The top end of the return pipe 11 extends into the processing box 8, and both ends of the paint inlet pipe 111 extend into the paint box 7 and the processing box 8, respectively.

The processing box 8 is internally provided with a metal pressing block 13, the bottom of the metal pressing block 13 is provided with an upper felt layer 14, a lower felt layer 15 is arranged below the bottom of the upper felt layer 14, and a plurality of wire cores 30 are arranged between the lower felt layer 15 and the upper felt layer 14.

The flow rate of the insulating paint can be effectively controlled by the paint feed pipe 111 and the metering pump 12 provided between the processing tank 8 and the paint tank 7. This ensures that the amount of insulating varnish applied to the enamelled wire can be accurately controlled, thereby maintaining uniformity and consistency of the application.

The provision of the return pipe 11 helps to redirect excess insulating varnish back to the varnish tank 7, avoiding wastage and environmental pollution. This contributes to improvement in production efficiency and resource utilization.

The design of the metal press 13 and the upper and lower felt layers 14 and 15 helps to ensure that the enamel wire 30 is subjected to moderate pressure during the coating process, so that uniform coating is achieved, and the felt layers can also uniformly distribute insulating paint, so that the uniformity of coating is ensured.

The plurality of wire cores 30 can be coated in the processing box 8, which improves the production efficiency, allows the plurality of wire cores to be processed simultaneously, and is very beneficial for mass production of parallel multi-wire core composite enameled wires.

It can be seen that the design of the coating mechanism is helpful for precisely controlling the flow of the insulating paint, maintaining the uniformity of coating and simultaneously minimizing the waste of the insulating paint. It also allows for simultaneous handling of multiple wire cores, improving production efficiency, and is suitable for manufacturing high quality parallel multi-wire core composite enamelled wires.

Referring to fig. 4 and 5, the rear side of the coating mechanism is provided with an oven 17, the top of the oven 17 is hinged with a box cover 18, the outer walls of two sides of the oven 17 are provided with wire slots 19, an asbestos plate 20 and heat-insulating cotton 201 are sequentially arranged in the oven 17 from inside to outside, the box cover 18 is sequentially provided with the asbestos plate 20 and the heat-insulating cotton 201 from inside to outside, the asbestos plate 20 and the heat-insulating cotton 201 are matched with the two wire slot openings 19, and a heating wire tube 21 is arranged in the oven 17 and is led out from the box body.

In one embodiment, the length of the oven 17 can be 800mm-1200m, the width is 300m, the height is 50mm, the height is 150mm, the front and rear of the lower box are provided with notches 19 with the height of about 20mm and the width of about 40mm, so that the multi-core wire can conveniently pass through, and a thermocouple is arranged for detecting the temperature, and the temperature is controlled by a controller. Preferably, the temperature of 120-500 ℃ is set to be Dan Wendu, the height of a heating pipe is ensured not to be rubbed with a running multi-core enameled wire, the upper box body and the lower box body are insulated by asbestos plates, and the same bevel angle is kept as that of a branching slot 6 in a furling mechanism during installation.

The oven 17 allows the coated enamel wire to be heated at a temperature ranging from about 120 c to about 500 c. By the heating wire tube 21 of the oven 17 and thermocouple temperature detection, the required temperature can be precisely controlled and maintained, which is important to ensure uniform curing of the insulating varnish on the enamelled wire to maintain the quality and consistency of the coating.

The outer walls of the oven 17 are provided with wire notches 19 on both sides which facilitate the passage of the multi-core wire through the oven. The provision of the notches ensures that the wire can pass through the oven smoothly without being hindered.

The arrangement of the asbestos board 20 and the heat preservation cotton 201 provides good heat preservation and insulation effects, helps to maintain stable temperature in the oven, reduces energy consumption, reduces temperature fluctuation and improves the efficiency of the oven.

The design of oven 17 ensures that the heating tube height does not rub against the running multicore enameled wire, which helps to prevent potential damage or safety problems.

The thermocouple is used to detect the temperature and control the temperature by the controller, which ensures that the temperature in the oven is always maintained within the desired range, thereby ensuring that the applied insulating varnish is properly cured.

It can be seen that the design of the oven 17 helps to ensure a high quality enamel wire coating process, providing an efficient, reliable and safe drying environment through precise temperature control, thermal insulation and safety design, which is very beneficial for the production of parallel multi-wire core composite enamel wires.

Referring to fig. 4, an air cooler 22 is disposed behind the oven 17, and the wire core is used for cooling the wire core as it passes through the air cooler 22.

The oven 17 is used to solidify the enamel on the enamelled wire, while the air cooler 22 is used to cool the coated enamelled wire rapidly, and this alternating heat and cold treatment can improve the quality and performance of the enamelled wires and ensure that they meet the design requirements.

The rear of oven 17 sets up winding mechanism, and winding mechanism includes mounting bracket 24, installs pivot 25 on the mounting bracket 24, and pivot 25 is connected with servo motor 26, and servo motor 26's output shaft and the one end fixed connection of pivot 25 that corresponds, the circumference side of pivot 25 is provided with wind-up roll 27.

The winding mechanism includes a servo motor 26 that can precisely control the winding speed of the enamel wire, which is generally more accurate and reliable than a conventional variable frequency motor. This helps to ensure uniform winding of the enamel wire, avoiding tightening or loosening of the wire, thereby improving the consistency of the product.

Preferably, the servo motor 26 is a variable frequency motor with adjustable speed and higher accuracy, and the coiling speed can be adjusted according to the requirement, so that the production flexibility is improved.

It can be seen that the design of this system helps to ensure high quality manufacturing of the enamel wire during the coating and cooling process, combining the oven, air cooler and winding mechanism to achieve an efficient and accurate production process.

The working principle of the parallel multi-core composite enameled wire processing equipment provided by the utility model is as follows:

a first step of: when the device is used, insulating enamelled wires with different numbers and colors or the same color can be selected to be led in through the guide wheel 3 and the branching slot hole 6, and then sequentially separated by the branching mechanism and led into the flat slot oblique wheel 100 to form a close contact shape and then led into the paint box 4, and led in through the paint box 7 and the guide component 10 on the processing box 8 and led into the processing box 8 through the inlet 9;

and a second step of: the fixed displacement pump 12 is started, insulating paint in the paint box 7 can be extracted through the paint inlet pipe 111, then the insulating paint is discharged into the processing box 8 through the paint inlet pipe 111, the wire core 30 is pressed by the metal pressing block 13, the upper felt layer 14 and the lower felt layer 15 to paint the wire core, the wire is led out through the wire inlet 9, the paint inlet amount in unit time can be set through the fixed displacement pump 12, and redundant paint flows into the paint box 7 from the return pipe 11 to be recycled, wherein the paint in the paint box 7 can be used for paint which is the same as thick paint covered wires, and self-powder paint or basic paint can be adopted.

And a third step of: the line that finishes the lacquer enters into oven 17 through line notch 19, and the wire casing mouth 19 on the rethread right side is qualified for the next round of competitions and is gone into on air-cooler 22, and the outlet on the rethread air-cooler 22 is discharged and is twined on wind-up roll 27, and in oven 17, the accessible is to heating wire pipe 21 electrical heating, and the start-up air-cooler 22 functions, discharges into air-cooler 22 through the blast pipe, cools down the lacquer line, starts servo motor 26, and the output shaft of accessible servo motor 26 drives pivot 25 and wind-up roll 27 and rotates, carries out the rolling to the line.

The processing equipment for implementing the parallel multi-core composite enameled wire provided by the utility model has the beneficial effects that:

the organization structure of the equipment is orderly arranged from front to back, and comprises a guide wheel, a branching mechanism, a furling mechanism, a coating mechanism, an oven, an air cooler and a winding mechanism, the arrangement ensures the continuity of the production flow, and a wire core can be subjected to a series of treatment steps without additional interruption or transfer, so that the production efficiency is improved.

The branching mechanism is used for orderly arranging the multi-strand wire cores, the gathering mechanism is used for ensuring that the wire cores move along a correct path, correct positioning and guiding of the wire cores in the whole processing process are facilitated, and the risk of dislocation or twisting of the wire cores is reduced.

The coating mechanism is used for coating the insulating paint on the wire core, and the oven is used for curing the coated insulating paint, so that the insulating paint is uniformly coated and completely cured, and the quality and performance of the enameled wire are improved.

The air cooler is used for rapidly cooling the coated enamel wire, and the winding mechanism is used for winding the final enamel wire product, and the steps help to ensure the final quality of the enamel wire, and meanwhile, the efficient production speed is maintained.

In summary, the consistency and quality of the product are improved and errors and losses in production are reduced by ensuring the consistency of the flow, the correct branching and guiding, the coordination of the steps of coating, drying, cooling, winding and the like.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (10)

1. The processing equipment of the parallel multi-wire core composite enameled wire is characterized by comprising a guide wheel (3) for guiding a plurality of wire cores (30), a branching mechanism for sorting the wire cores (30) in a branching way, a furling mechanism (10) for polymerizing the wire cores (30) in a straight line shape in parallel, a coating mechanism for coating insulating paint, an oven (17) for drying the insulating paint, a cold air box for cooling, and a winding mechanism for winding the enameled wire (16), wherein the guide wheel (3), the branching mechanism, the furling mechanism (10), the coating mechanism, the oven (17), the cold air box and the winding mechanism are arranged on a bottom plate (1), and the guide wheel (3), the branching mechanism, the furling mechanism (10), the coating mechanism, the oven (17), the cold air box and the winding mechanism are sequentially arranged from front to back.

2. The processing device for the parallel multi-wire core composite enameled wire according to claim 1, wherein the number of the guide wheels (3) is plural, the guide wheels (3) are arranged in parallel, and the guide wheels (3) are provided with V-shaped grooves.

3. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 2 is characterized in that the wire branching mechanism comprises a second mounting block (4), the second mounting block (4) is fixedly mounted on the top of the bottom plate (1), a guide plate (5) is fixedly mounted on the top of the second mounting block (4), wire branching slots (6) which are arranged in parallel are formed in the guide plate (5), and the guide plate (5) is made of stainless steel plates.

4. A processing device for a parallel multi-wire core composite enamelled wire according to claim 3, characterized in that the wire core (30) is composed of an inner core (301) and an insulating varnish layer (302) coated on the outer side of the inner core (301), and the inner core (301) is a copper core.

5. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 2 is characterized in that the folding mechanism (10) comprises a flat groove inclined wheel (100), the inner groove of the flat groove inclined wheel (100) is a smooth plane, the installation position of the flat groove inclined wheel is higher than the guide wheel (3) and the wire distributing groove hole (6), and the included angle between the flat groove inclined wheel and the horizontal plane is 15-25 degrees.

6. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 5 is characterized in that the coating mechanism comprises a paint box (7) for storing insulating paint, a processing box (8) is arranged at the upper part of the paint box (7), a paint inlet pipe (111) and a return pipe (11) are arranged between the processing box (8) and the paint box (7), and a quantitative pump (12) for controlling the flow rate of the insulating paint is arranged on the paint inlet pipe (111).

7. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 6 is characterized in that a metal pressing block (13) is arranged in the processing box (8), an upper felt layer (14) is arranged at the bottom of the metal pressing block (13), a lower felt layer (15) is arranged below the bottom of the upper felt layer (14), and a wire core (30) is arranged between the lower felt layer (15) and the upper felt layer (14).

8. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 2 is characterized in that a box cover (18) is hinged to the top of an oven (17), wire notches (19) are formed in the outer walls of two sides of the oven (17), asbestos plates (20) are arranged in the oven (17) and the box cover (18), the asbestos plates (20) are matched with the two wire slot openings (19), and a heating wire tube (21) is arranged in the oven (17).

9. The processing equipment for the parallel multi-wire core composite enameled wire, which is characterized in that the flat groove oblique wheel (100) comprises a lower wheel plate (102), a protruding shaft (107) is arranged in the center of the top surface of the lower wheel plate (102), an upper wheel plate (103) is sleeved on the protruding shaft (107), a spring (104) is arranged at the upper part of the upper wheel plate (103), the spring (104) is sleeved on the protruding shaft (107), and the tail end of the protruding shaft (107) is provided with threads and is connected with a nut (105);

the center of the bottom surface of the lower wheel plate (102) is provided with a bearing (106), the folding mechanism (10) is provided with a bevel wheel bracket (101) for supporting the flat groove bevel wheel (100), and the upper end of the bevel wheel bracket (101) is arranged in the bearing (106).

10. The processing equipment for the parallel multi-wire core composite enameled wire according to claim 1 is characterized in that the winding mechanism comprises a mounting frame (24), a rotating shaft (25) is mounted on the mounting frame (24), the rotating shaft (25) is connected with a servo motor (26), an output shaft of the servo motor (26) is fixedly connected with one end of the corresponding rotating shaft (25), and a winding roller (27) is arranged on the circumference side of the rotating shaft (25).