CN220792779U - A deaerator overflow port anti-jet device - Google Patents
A deaerator overflow port anti-jet device Download PDFInfo
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- 238000002347 injection Methods 0.000 claims description 7
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 63
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000000571 coke Substances 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
- 238000009434 installation Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012354 overpressurization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种除氧器溢流口防喷气装置,属于焦炉热回收技术领域。上述装置包括装置本体,所述装置本体的内部设有空腔,所述空腔的内部设置有浮球,所述浮球上贯穿设置有浮球升降装置。本装置解决了除氧器U型水封因空间位置不够所导致的水柱压力不足,当除氧器内部压力发生波动或过高时,存在冲破水封的危险,使得大量蒸汽外泄引起漏汽、一段时间内除氧器出水溶氧增大以及安全隐患的问题。
The utility model discloses a deaerator overflow port anti-air jet device, which belongs to the field of coke oven heat recovery technology. The device comprises a device body, a cavity is provided inside the device body, a float is provided inside the cavity, and a float lifting device is provided on the float. The device solves the problem that the water column pressure of the U-shaped water seal of the deaerator is insufficient due to insufficient space. When the pressure inside the deaerator fluctuates or is too high, there is a danger of breaking the water seal, causing a large amount of steam to leak out and cause steam leakage, the dissolved oxygen in the water outlet of the deaerator increases within a period of time, and safety hazards.
Description
技术领域Technical Field
本实用新型属于焦炉热回收技术领域,涉及一种除氧器溢流口防喷气装置。The utility model belongs to the technical field of coke oven heat recovery and relates to an anti-air jet device at the overflow port of a deaerator.
背景技术Background technique
大气式除氧器水封也成为u型溢流管,水封起到安全阀和水位高报警的作用,具体的作用如下:当除氧器水箱水位过高时,可以通过水封筒溢流;当除氧器超过正常工作压力时,水封被破坏能够先将存水压走后把蒸汽排出,通过上述操作实现防止除氧器超压的作用。The atmospheric deaerator water seal is also called a U-shaped overflow pipe. The water seal plays the role of a safety valve and a high water level alarm. The specific functions are as follows: when the water level in the deaerator tank is too high, it can overflow through the water seal cylinder; when the deaerator exceeds the normal working pressure, the water seal is destroyed and the stored water can be pressed away first and then the steam can be discharged. The above operation can prevent the deaerator from overpressure.
大气式热力除氧器的水箱与除氧头是相连通的,当除氧头超压时,尽管除氧器的工作压力很低,但由于除氧水箱的容积很大,水箱仍旧存在危险。进一步的,由于大气式除氧器的工作压力很低,其安全阀的工作不太可靠。因此,采用水封来代替安全阀不但结构简单、工作可靠,而且不需要太高的维修成本。大气式热力除氧器广泛采用水封来防止除氧器超压,更进步的一些除氧器同时装有安全阀和水封。The water tank of the atmospheric thermal deaerator is connected to the deaerator head. When the deaerator head is over-pressurized, although the working pressure of the deaerator is very low, the water tank is still dangerous due to the large volume of the deaerator water tank. Furthermore, due to the low working pressure of the atmospheric deaerator, the operation of its safety valve is not very reliable. Therefore, using a water seal instead of a safety valve is not only simple in structure and reliable in operation, but also does not require too high maintenance costs. Atmospheric thermal deaerators widely use water seals to prevent the deaerator from over-pressurization. Some more advanced deaerators are equipped with both safety valves and water seals.
现有技术的大气式除氧器的溢流口,多采用U型水封设计,U型水封依靠水柱高度产生才能产生相应的压力,对于安装位置空间和高度有一定的要求。而现有大气式除氧器的U型水封(u型溢流管)受除氧器设备装置溢流口高度影响存在普遍高度偏低或在运行过程中水封段未全部充满水的情况,通常采用2m高的水封管水柱,而其静压仅相当于0.02MPa的表压,当除氧器内部压力发生波动或过高时,就可能冲破水封,使得大量蒸汽外泄,引起跑水跑汽的问题。一般除氧器安装现场又难以设置更高的水柱。水封处理不当非常容易击穿,造成漏汽,上述情况不仅影响除氧器的正常运行,而且注水过程繁琐,往往会造成一段时间内除氧器出水溶氧增大的问题以及安全隐患。部分安装现场选择封死除氧器溢流口,以防止可能会产生的漏汽现象,但上述操作又会导致溢流口无法达到正常溢流和防止超压的作用。The overflow of the atmospheric deaerator in the prior art mostly adopts a U-shaped water seal design. The U-shaped water seal relies on the height of the water column to generate the corresponding pressure, and has certain requirements for the installation location space and height. However, the U-shaped water seal (U-shaped overflow pipe) of the existing atmospheric deaerator is generally low in height due to the height of the overflow of the deaerator equipment, or the water seal section is not fully filled with water during operation. A 2m high water seal pipe water column is usually used, and its static pressure is only equivalent to a gauge pressure of 0.02MPa. When the internal pressure of the deaerator fluctuates or is too high, the water seal may be broken, causing a large amount of steam to leak out, causing water and steam leakage. It is generally difficult to set a higher water column at the installation site of the deaerator. Improper water seal treatment is very easy to break through, causing steam leakage. The above situation not only affects the normal operation of the deaerator, but also the water injection process is cumbersome, which often causes the problem of increased dissolved oxygen in the deaerator outlet water for a period of time and safety hazards. Some installation sites choose to seal the overflow of the deaerator to prevent possible steam leakage, but the above operation will cause the overflow to fail to achieve normal overflow and prevent overpressure.
实用新型内容Utility Model Content
为了克服上述现有技术的缺点,本实用新型的目的在于提供一种除氧器溢流口防喷气装置,解决了除氧器U型水封因空间位置不够所导致的水柱压力不足,当除氧器内部压力发生波动或过高时,存在冲破水封的危险,使得大量蒸汽外泄引起漏汽、一段时间内除氧器出水溶氧增大以及安全隐患的问题。In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the utility model is to provide a deaerator overflow anti-air jet device, which solves the problem of insufficient water column pressure caused by insufficient space for the U-shaped water seal of the deaerator. When the internal pressure of the deaerator fluctuates or is too high, there is a danger of breaking the water seal, causing a large amount of steam to leak out and cause steam leakage, increase of dissolved oxygen in the deaerator outlet water for a period of time, and safety hazards.
为了达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above purpose, the utility model adopts the following technical solutions:
本实用新型提供了一种除氧器溢流口防喷气装置,包括装置本体,所述装置本体的内部设有空腔,所述空腔的内部设置有浮球,所述浮球上贯穿设置有浮球升降装置。The utility model provides a deaerator overflow port anti-air jet device, comprising a device body, wherein a cavity is arranged inside the device body, a floating ball is arranged inside the cavity, and a floating ball lifting device is penetrated through the floating ball.
在具体实施过程中,所述装置本体上开设有入口以及出口。In the specific implementation process, an inlet and an outlet are provided on the device body.
在具体实施过程中,所述装置本体的入口设置有过滤器。In a specific implementation process, a filter is provided at the inlet of the device body.
在具体实施过程中,所述出口设置在装置本体的底部。In a specific implementation process, the outlet is arranged at the bottom of the device body.
在具体实施过程中,所述出口的口径小于浮球的直径。In a specific implementation process, the caliber of the outlet is smaller than the diameter of the float.
在具体实施过程中,所述浮球升降装置包括连杆、膜板和弹簧;In the specific implementation process, the float lifting device includes a connecting rod, a diaphragm plate and a spring;
所述连杆的上端与膜板的下表面连接,所述弹簧设置在膜板的上表面与装置本体的顶板之间的空间内。The upper end of the connecting rod is connected to the lower surface of the diaphragm, and the spring is arranged in the space between the upper surface of the diaphragm and the top plate of the device body.
在具体实施过程中,所述浮球的中部开设有贯穿孔洞,所述连杆贯穿通过贯穿孔洞。In a specific implementation process, a through hole is opened in the middle of the float, and the connecting rod passes through the through hole.
在具体实施过程中,所述连杆的下端上设置有限位结构,所述限位结构使得浮球无法掉落。In a specific implementation process, a limiting structure is provided on the lower end of the connecting rod, and the limiting structure prevents the floating ball from falling.
在具体实施过程中,浮球和连杆间有第一密封垫。In a specific implementation process, a first sealing gasket is provided between the float and the connecting rod.
在具体实施过程中,所述膜板的外圈设置有第二密封垫。In a specific implementation process, a second sealing gasket is provided on the outer ring of the diaphragm.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型提供一种除氧器溢流口防喷气装置,上述装置利用浮力原理,使得装置中的浮球能够根据凝结水量的多少,随水位的变化而升降,连续排放凝结水;当凝结水停止进入时,浮球降至底部,回到关闭位置,排水停止。由于漏斗型水封的出水口总是在凝结水位以下,水、气能够自然分离,达到正常运行时无蒸汽泄漏的目的。同时又利用浮球升降装置,使除氧器超压时,能释放蒸汽,达到防止除氧器超压的作用,解决了除氧器U型水封因空间位置不够所导致的水柱压力不足,当除氧器内部压力发生波动或过高时,存在冲破水封的危险。The utility model provides a deaerator overflow port anti-air jet device. The device utilizes the buoyancy principle so that the float in the device can rise and fall with the change of water level according to the amount of condensed water, and continuously discharge the condensed water; when the condensed water stops entering, the float drops to the bottom, returns to the closed position, and the drainage stops. Since the outlet of the funnel-shaped water seal is always below the condensed water level, water and gas can be naturally separated, so as to achieve the purpose of no steam leakage during normal operation. At the same time, the float lifting device is utilized to release steam when the deaerator is over-pressured, so as to achieve the effect of preventing the deaerator from being over-pressured, and solves the problem of insufficient water column pressure caused by insufficient space of the U-shaped water seal of the deaerator. When the internal pressure of the deaerator fluctuates or is too high, there is a danger of breaking the water seal.
上述装置是针对除氧器u型水封需要过高的水柱提供压力的缺点,所设计的对于安装位置与高度没有要求的装置,但同样可以达到正常运行时放水不放汽的目的,在超压时能及时放汽保证运行安全性。The above device is designed to address the disadvantage that the U-shaped water seal of the deaerator requires an excessively high water column to provide pressure. The device has no requirements for the installation position and height, but can also achieve the purpose of releasing water without releasing steam during normal operation. In case of overpressure, steam can be released in time to ensure operational safety.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的除氧器溢流口防喷气装置示意图;FIG1 is a schematic diagram of a deaerator overflow port anti-air jet device of the utility model;
其中:1-过滤器;2-浮球;3-连杆;4-膜板;5-弹簧;6-装置本体;7-第一密封垫;8-第二密封垫。Among them: 1-filter; 2-floating ball; 3-connecting rod; 4-diaphragm; 5-spring; 6-device body; 7-first sealing gasket; 8-second sealing gasket.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
需要说明的是,本实用新型的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本实用新型的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
本实用新型提供了一种除氧器溢流口防喷气装置,包括过滤器1、浮球2、连杆3、膜板4、弹簧5、装置本体6、第一密封垫7、第二密封垫8。The utility model provides a deaerator overflow port anti-air jet device, comprising a filter 1, a float 2, a connecting rod 3, a diaphragm 4, a spring 5, a device body 6, a first sealing pad 7, and a second sealing pad 8.
其中,连杆3、膜板4以及弹簧5组成浮球升降装置。Among them, the connecting rod 3, the diaphragm 4 and the spring 5 constitute the floating ball lifting device.
装置本体6上开设有入口以及出口,内部设有空腔;浮球2设置在空腔的内部,过滤器1设置在装置本体6的入口,出口设置在装置本体6的底部;浮球2的直径大于出口的口径;浮球升降装置贯穿设置在浮球2上,浮球升降装置中的连杆3的上端与膜板4的下表面连接,弹簧5设置在膜板4的上表面与装置本体6的顶板之间的空间内;进一步的,浮球2的中部开设有贯穿孔洞,所述连杆3贯穿通过贯穿孔洞;连杆3的下端上设置有限位结构,限位结构使得浮球2无法掉落;具体的,连杆3的下端上设置的限位结构为固定连接(焊接)的限位块,连杆3的最底部突出大于浮球2的孔洞直径,连杆3的结构类似于倒放的长钉,本实用新型所述装置功能上类似于阀门。An inlet and an outlet are provided on the device body 6, and a cavity is provided inside; the float 2 is arranged inside the cavity, the filter 1 is arranged at the inlet of the device body 6, and the outlet is arranged at the bottom of the device body 6; the diameter of the float 2 is larger than the caliber of the outlet; a float lifting device is arranged through the float 2, the upper end of the connecting rod 3 in the float lifting device is connected to the lower surface of the diaphragm 4, and the spring 5 is arranged in the space between the upper surface of the diaphragm 4 and the top plate of the device body 6; further, a through hole is provided in the middle of the float 2, and the connecting rod 3 passes through the through hole; a limiting structure is provided on the lower end of the connecting rod 3, and the limiting structure prevents the float 2 from falling; specifically, the limiting structure provided on the lower end of the connecting rod 3 is a fixedly connected (welded) limiting block, the bottom of the connecting rod 3 protrudes larger than the diameter of the hole of the float 2, the structure of the connecting rod 3 is similar to an inverted long nail, and the device described in the utility model is functionally similar to a valve.
在具体实施过程中,为获得更好的密封效果,在浮球2和连杆3间第一密封垫7,膜板4的外圈设置第二密封垫8。In the specific implementation process, in order to obtain a better sealing effect, a first sealing gasket 7 is provided between the float 2 and the connecting rod 3 , and a second sealing gasket 8 is provided on the outer ring of the diaphragm 4 .
具体的,第一密封垫7为中间带孔的环形密封垫,与浮球2相连接。Specifically, the first sealing gasket 7 is an annular sealing gasket with a hole in the middle, and is connected to the float 2 .
其中,第一密封垫7以及第二密封垫8的型号随阀门大小变化,优选橡胶材质。The types of the first sealing gasket 7 and the second sealing gasket 8 vary with the size of the valve, and rubber material is preferred.
下面结合附图对本实用新型做进一步详细描述:The utility model is further described in detail below with reference to the accompanying drawings:
参见图1所示,本实用新型提供一种除氧器溢流口防喷气装置的使用过程如下:流体从装置入口先通过过滤器1,当进入的流体是液态(溢流水或冷凝水)时,浮球2会受浮力影响浮起,溢流水或冷凝水就能通过底部开口离开。当进入的是蒸汽时,浮球2无法移动形成水封,实现水汽自然分离,达到防止漏气的目的。当进入装置的蒸汽压力过高,达到预先设置的起跳压力时,膜板4受压后,弹簧5被压缩,通过连杆3带动浮球2离开,装置出口漏出,蒸汽得以释放,解决了除氧器U型水封因空间位置不够而导致的水柱压力不够导致可能会引起漏汽及安全隐患的问题。As shown in FIG1 , the utility model provides a deaerator overflow port anti-jet device, and the use process is as follows: the fluid first passes through the filter 1 from the device inlet. When the incoming fluid is liquid (overflow water or condensed water), the float 2 will float up due to the buoyancy, and the overflow water or condensed water can leave through the bottom opening. When steam enters, the float 2 cannot move to form a water seal, so that the water vapor is naturally separated to prevent air leakage. When the steam pressure entering the device is too high and reaches the preset starting pressure, the diaphragm 4 is compressed, and the spring 5 is compressed, driving the float 2 to leave through the connecting rod 3, and the device outlet leaks out, and the steam is released, which solves the problem of insufficient water column pressure due to insufficient space in the deaerator U-shaped water seal, which may cause steam leakage and safety hazards.
实施例Example
本实施例提供了一种除氧器溢流口防喷气装置,包括设置在装置本体6的入口处的可替换式的过滤器1、装置本体6的中心的浮球2和连杆3,以及连杆3另一侧的膜板4和弹簧5,其中,浮球2的中心有一贯穿空孔,连杆3从贯穿空孔中穿过,连杆3的最底部突出大于浮球2的孔洞直径,连杆3的顶部与膜板4相连。膜板4另一侧设有弹簧5。This embodiment provides a deaerator overflow port anti-air jet device, comprising a replaceable filter 1 arranged at the inlet of the device body 6, a float 2 and a connecting rod 3 at the center of the device body 6, and a diaphragm 4 and a spring 5 at the other side of the connecting rod 3, wherein the center of the float 2 has a through hole, the connecting rod 3 passes through the through hole, the bottom of the connecting rod 3 protrudes larger than the hole diameter of the float 2, and the top of the connecting rod 3 is connected to the diaphragm 4. A spring 5 is provided on the other side of the diaphragm 4.
上述过滤器1位于装置本体6的入口必经之处,且装置本体6的外部结构设计为可拆卸式,方便随时检修、更换过滤器1;浮球2和连杆3间有密封垫;装置本体6的内部空腔的最下部设有出口,出口的管口尺寸小于浮球2的尺寸;膜板4的外圈有第二密封垫8;弹簧5设置在膜板4与装置本体6的内壁间。The above-mentioned filter 1 is located at the entrance of the device body 6, and the external structure of the device body 6 is designed to be detachable, which is convenient for maintenance and replacement of the filter 1 at any time; there is a sealing gasket between the float 2 and the connecting rod 3; an outlet is provided at the bottom of the internal cavity of the device body 6, and the size of the outlet pipe is smaller than the size of the float 2; the outer ring of the diaphragm 4 is provided with a second sealing gasket 8; the spring 5 is arranged between the diaphragm 4 and the inner wall of the device body 6.
本实用新型提供的一种除氧器溢流口防喷气装置利用浮力原理,浮球2根据凝结水量的多少,随水位的变化而作升降,自动调节阀座孔的开度,连续排放凝结水,当凝结水停止进入时,浮球2降至底部,回到关闭位置,排水停止。由于漏斗型水封出水口总是在凝结水位以下,水、气自然分离,达到正常运行时无蒸汽泄漏的目的,同时又利用浮球升降装置中的膜板4与弹簧5,使除氧器超压时,能释放蒸汽,达到防止除氧器超压的作用。The utility model provides a deaerator overflow anti-air jet device using the buoyancy principle. The float 2 is raised and lowered according to the amount of condensed water and the change of water level, and the opening of the valve seat hole is automatically adjusted to continuously discharge condensed water. When the condensed water stops entering, the float 2 drops to the bottom and returns to the closed position, and the drainage stops. Since the funnel-shaped water seal outlet is always below the condensed water level, water and gas are naturally separated, so that no steam leakage is achieved during normal operation. At the same time, the diaphragm 4 and the spring 5 in the float lifting device are used to release steam when the deaerator is over-pressurized, so as to prevent the deaerator from over-pressurizing.
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only for explaining the technical idea of the utility model and cannot be used to limit the protection scope of the utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the utility model shall fall within the protection scope of the claims of the utility model.
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Denomination of utility model: An anti jet device for deaerator overflow port Granted publication date: 20240416 Pledgee: Ningxia Bank Co.,Ltd. Xi'an West Street Branch Pledgor: Shaanxi Yuteng energy and Environmental Protection Technology Co.,Ltd. Registration number: Y2024610000311 |