CN104373742A - Pressure limiting type liquid column separation preventing air valve - Google Patents
Pressure limiting type liquid column separation preventing air valve Download PDFInfo
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- CN104373742A CN104373742A CN201410530402.2A CN201410530402A CN104373742A CN 104373742 A CN104373742 A CN 104373742A CN 201410530402 A CN201410530402 A CN 201410530402A CN 104373742 A CN104373742 A CN 104373742A
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- 238000000926 separation method Methods 0.000 title claims abstract description 11
- 239000007788 liquid Substances 0.000 title abstract description 14
- 230000000903 blocking effect Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 30
- 239000002184 metal Substances 0.000 abstract description 15
- 238000009834 vaporization Methods 0.000 abstract description 5
- 230000008016 vaporization Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/04—Devices damping pulsations or vibrations in fluids
- F16L55/045—Devices damping pulsations or vibrations in fluids specially adapted to prevent or minimise the effects of water hammer
- F16L55/055—Valves therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/0406—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded in the form of balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/07—Arrangement or mounting of devices, e.g. valves, for venting or aerating or draining
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Check Valves (AREA)
- Details Of Valves (AREA)
- Pipe Accessories (AREA)
Abstract
本发明公开了一种限压式防液柱分离空气阀,包括上腔室⒂和下腔室⒁通过法兰连接,所述下腔室⒁还与泄压室⒃相连通;所述上腔室⒂下部开设进排气通道,浮板⑸通过限位弹簧⑺与上腔室⒂顶部相连,进排气通道顶端设有用于支撑浮板⑸的支撑板⑷;所述上腔室⒂内设进排气通道,进排气通道内设有剖面为U形的导向板⑶,导向板⑶内设金属球⑴,金属球⑴底部中心设有轴杆⑵,轴杆⑵下端为自由端。其优点是:供水管道沿途装设本发明,可提高效率且防止启泵水锤;当发生事故停泵时,本发明能够通过浮板的调节,当管内出现负压时大量吸气防止汽化现象;当管道内压力过高时微量排气起缓冲作用,防止弥合水锤的发生,也可通过本发明泄出管内部分高压水降压。
The invention discloses a pressure-limiting anti-liquid column separation air valve, which comprises an upper chamber ⒂ and a lower chamber ⒁ connected by a flange, and the lower chamber ⒁ is also connected with a pressure relief chamber ⒃; the upper chamber The lower part of the chamber ⒂ is provided with an intake and exhaust channel, and the floating plate ⑸ is connected to the top of the upper chamber ⒂ through a limit spring ⑺, and the top of the intake and exhaust channel is provided with a support plate ⑷ for supporting the floating plate ⑸; the upper chamber ⒂ is equipped with a Inlet and exhaust channels, there is a U-shaped guide plate (3) in the intake and exhaust channels, a metal ball (1) is set inside the guide plate (3), and a shaft (2) is provided at the center of the bottom of the metal ball (1), and the lower end of the shaft (2) is a free end. Its advantages are: the invention is installed along the water supply pipeline, which can improve the efficiency and prevent the water hammer from starting the pump; when an accident occurs and the pump stops, the invention can absorb a large amount of air to prevent vaporization when there is negative pressure in the pipe through the adjustment of the floating plate ; When the pressure in the pipeline is too high, a small amount of exhaust gas acts as a buffer to prevent the occurrence of bridging water hammer, and part of the high-pressure water in the pipeline can also be released to reduce the pressure through the present invention.
Description
技术领域 technical field
本发明涉及空气阀技术领域,具体的说是一种可以通过泄掉部分高压水来降低管内压力的空气阀。 The invention relates to the technical field of air valves, in particular to an air valve which can reduce the pressure inside a pipe by releasing part of high-pressure water.
背景技术 Background technique
空气阀是在供水工程中最常用的一种水锤防护措施。目前在供水系统中空气阀常常被布置在管线沿途,尤其是局部凸高点。当泵站机组突然断电或者发生事故停泵时,其通过向管道内快速大量补气来消除由于液柱分离导致的汽化现象;同时当管道内发生液柱分离后再弥合现象时,空气阀通过缓慢排气,起到缓冲作用,防止弥合性水锤的发生;但是在启泵过程中,此类空气阀不能快速排出管内气体,防止启泵水锤的发生;同时在停泵事故水锤中,随着供水距离越来越长和流量的不断加大,普通空气阀由于其快速进气微量排气的特性,往往会导致管内气体没有及时排除,受到液柱弥合挤压,使管道内会残留大量高压气体,进而增大附近管内水的压力,特别是当空气阀安装位置较多,较密时,会增大整个管道的承压风险。目前国内外空气阀厂商均只能解决上述一种或两种问题,对管道内残留高压气体导致水压较高的问题一直没有得到解决。 Air valve is the most commonly used water hammer protection measure in water supply engineering. At present, in the water supply system, air valves are often arranged along the pipeline, especially at local convex points. When the power supply of the pump station unit is suddenly cut off or the pump is shut down due to an accident, it quickly replenishes a large amount of air into the pipeline to eliminate the vaporization phenomenon caused by the separation of the liquid column; By slowly exhausting, it acts as a buffer to prevent bridging water hammer; however, during the pump start process, this type of air valve cannot quickly discharge the gas in the pipe to prevent the occurrence of pump water hammer; In the process, as the water supply distance becomes longer and the flow rate continues to increase, the ordinary air valve often causes the gas in the pipe to not be discharged in time due to its characteristics of rapid air intake and slight exhaust, and is squeezed by the liquid column, making the pipe inside A large amount of high-pressure gas will remain, which will increase the pressure of the water in the nearby pipe, especially when the air valve is installed in many places and dense, it will increase the pressure risk of the entire pipeline. At present, air valve manufacturers at home and abroad can only solve one or two of the above-mentioned problems, and the problem of high water pressure caused by residual high-pressure gas in the pipeline has not been solved.
发明内容 Contents of the invention
本发明的目的是针对上述现状设计一种限压式防液柱分离空气阀,既能在启泵时及时排出管内气体,提高输送效率,防止启泵水锤的发生;同时在发生停泵水锤时也能起到注气微排的功能,防止汽化及弥合性水锤的发生;当管道内由于高压气体导致水压力较高时,泄出部分高压水,降低管内压力,防止管道破裂,效果好,效率高。 The purpose of the present invention is to design a pressure-limiting anti-liquid column separation air valve for the above-mentioned status quo, which can discharge the gas in the pipe in time when the pump is started, improve the delivery efficiency, and prevent the occurrence of water hammer when the pump is started; When hammering, it can also play the function of gas injection and micro discharge to prevent the occurrence of vaporization and bridging water hammer; when the water pressure in the pipeline is high due to high-pressure gas, part of the high-pressure water will be released to reduce the pressure in the pipeline and prevent the pipeline from breaking. The effect is good and the efficiency is high.
一种限压式防液柱分离空气阀,包括上腔室15和下腔室14通过法兰连接,所述下腔室14还与泄压室16相连通;所述上腔室15下部开设进排气通道,浮板5通过限位弹簧7与上腔室15顶部相连,进排气通道顶端设有用于支撑浮板5的支撑板4;所述上腔室15内设进排气通道,进排气通道内设有剖面为U形的导向板3,导向板3内设金属球1,金属球1底部中心设有轴杆2,轴杆2下端为自由端,包裹在导向板3底部中;所述泄压室16下端开设环形泄流通道12,泄压室16底部开有过流孔11,泄压室16内设用于过流孔11的堵塞锥形阀头9,锥形阀头9通过限位弹簧10与泄压室16顶部相连。 A pressure-limiting anti-liquid column separation air valve, including an upper chamber 15 and a lower chamber 14 connected by flanges, the lower chamber 14 is also connected with the pressure relief chamber 16; the lower part of the upper chamber 15 is opened Inlet and exhaust channels, the floating plate 5 is connected to the top of the upper chamber 15 through the limit spring 7, and the top of the intake and exhaust channels is provided with a support plate 4 for supporting the floating plate 5; the upper chamber 15 is provided with an intake and exhaust channel , there is a guide plate 3 with a U-shaped section in the intake and exhaust passage, a metal ball 1 is arranged inside the guide plate 3, a shaft 2 is arranged at the center of the bottom of the metal ball 1, and the lower end of the shaft 2 is a free end, wrapped in the guide plate 3 In the bottom; the lower end of the pressure relief chamber 16 is provided with an annular discharge passage 12, and the bottom of the pressure relief chamber 16 has an overflow hole 11, and the pressure relief chamber 16 is provided with a plugging cone valve head 9 for the flow hole 11, and the cone The shaped valve head 9 is connected to the top of the pressure relief chamber 16 through a limit spring 10 .
所述浮板5中心开有排气孔6。 An exhaust hole 6 is opened in the center of the floating plate 5 .
所述金属球1的直径大于上腔室15与下腔室14相接处的通道直径。 The diameter of the metal ball 1 is larger than the diameter of the passage where the upper chamber 15 and the lower chamber 14 meet.
所述上腔室15和下腔室14的连接处、下腔室14和泄压室16的连接处分别设有密封圈13。 Sealing rings 13 are respectively provided at the junctions of the upper chamber 15 and the lower chamber 14 and the junctions of the lower chamber 14 and the pressure relief chamber 16 .
本发明限压式防液柱分离空气阀的优点是: The advantages of the pressure-limiting type anti-liquid column separation air valve of the present invention are:
1.供水管道沿途装设此空气阀,在充水过程中能够排除管内残留气体,提高效率且防止启泵水锤; 1. The air valve is installed along the water supply pipe, which can remove the residual gas in the pipe during the water filling process, improve efficiency and prevent water hammer when starting the pump;
2.当发生事故停泵时,此空气阀能够通过浮板的调节,当管内出现负压时大量吸气防止汽化现象;当管道内压力过高时微量排气起缓冲作用,防止弥合水锤的发生; 2. When the pump stops in an accident, the air valve can be adjusted by the floating plate. When there is negative pressure in the pipe, a large amount of air can be sucked to prevent vaporization; when the pressure in the pipe is too high, a small amount of exhaust can act as a buffer to prevent bridging water hammer happened;
3.当管道内由于进入大量气体而导致压力过高时,能够通过此空气阀的泄水室泄出一部分高压水,降低管内压力,防止爆管的发生。 3. When the pressure in the pipeline is too high due to the entry of a large amount of gas, part of the high-pressure water can be released through the discharge chamber of the air valve to reduce the pressure in the pipeline and prevent the occurrence of pipe burst.
附图说明 Description of drawings
图1为本发明的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的半剖结构示意图。 Fig. 2 is a schematic diagram of a half-section structure of the present invention.
图3为泄压室的立体结构示意图。 Fig. 3 is a schematic perspective view of the three-dimensional structure of the pressure relief chamber.
图4为泄压室的半剖结构示意图。 Fig. 4 is a schematic diagram of a half-section structure of the pressure relief chamber.
图中,1为金属球,2为轴杆,3为导向板,4为支撑板,5为浮板,6为排气孔,7、10为限压弹簧,8为限位阀体,9为锥形阀头,11为过流孔,12为泄流通道,13为密封圈,14为下腔室,15为上腔室,16为泄压室。 In the figure, 1 is a metal ball, 2 is a shaft, 3 is a guide plate, 4 is a support plate, 5 is a floating plate, 6 is an exhaust hole, 7 and 10 are pressure limiting springs, 8 is a limit valve body, 9 11 is an overflow hole, 12 is a discharge channel, 13 is a sealing ring, 14 is a lower chamber, 15 is an upper chamber, and 16 is a pressure relief chamber.
具体实施方式 Detailed ways
下面结合附图,对本发明进行进一步说明:如图1-4所示,一种限压式防液柱分离空气阀,包括下腔室里设有一个靠液体浮力可上下运动的金属球1和通过控制金属球1下端连接的轴杆2运动而控制金属球运动方向的导向板3,金属球1上方有一个大口径进气通道;上腔室里对浮板5起支撑作用的支撑板4,其中所述浮板5中心设有排气孔6,其上方设有限压弹簧7和限位阀体8;在一侧泄水室设有锥形阀头9,锥形阀头9上方设有限压弹簧10,下方设有过流孔11,泄水室阀体一周设有环形泄流通道12。 Below in conjunction with accompanying drawing, the present invention is further described: as shown in Figure 1-4, a kind of pressure-limiting type anti-liquid column separation air valve is provided with a metal ball 1 that can move up and down by liquid buoyancy in the lower chamber and The guide plate 3 that controls the movement direction of the metal ball by controlling the movement of the shaft 2 connected to the lower end of the metal ball 1, there is a large-diameter air intake channel above the metal ball 1; the support plate 4 that supports the floating plate 5 in the upper chamber , wherein the center of the floating plate 5 is provided with an exhaust hole 6, and a pressure limiting spring 7 and a limit valve body 8 are provided above it; The pressure-limiting spring 10 is provided with an overflow hole 11 below, and an annular discharge channel 12 is provided around the valve body of the discharge chamber.
浮板5初始状态被上方限压弹簧压7在支撑板4上;限位阀体8在气体把浮板5吹起时与浮板5能够紧密贴合起密封作用; The initial state of the floating plate 5 is pressed on the support plate 4 by the upper pressure limiting spring 7; the limit valve body 8 can be tightly attached to the floating plate 5 when the gas blows up the floating plate 5 to play a sealing role;
泄压室内限压弹簧10把锥形阀头9头部紧压在出流孔11上,当高压水把阀头冲起,高压水通过泄压室阀体16的泄流通道12泄出降低管内压力。 The pressure-limiting spring 10 in the pressure relief chamber presses the head of the conical valve head 9 against the outlet hole 11. When the high-pressure water pushes the valve head up, the high-pressure water leaks out through the discharge channel 12 of the valve body 16 in the pressure relief chamber. pressure inside the tube.
通过密封圈13来密封下腔室阀体14与上腔室阀体15的连接面。 The connecting surface of the lower chamber valve body 14 and the upper chamber valve body 15 is sealed by the sealing ring 13 .
具体工作方式为: The specific working method is:
如图1所示,下腔室的金属球由于只能通过可泄水降压的多功能进排气空气阀所在管道内输送的液体浮力作用浮起,在正常输送运行时,金属球由于液体浮力浮起,堵住上方进排气通道,防止漏水。 As shown in Figure 1, the metal ball in the lower chamber can only be lifted by the buoyancy of the liquid transported in the pipeline where the multi-functional intake and exhaust air valve that can drain water and reduce pressure can be used. The buoyancy floats up and blocks the upper air intake and exhaust channels to prevent water leakage.
在上腔室的浮板中心设有一小孔,当管内充水时,金属球落下或没有完全浮起,管内气体压力较小,浮板上方限压弹簧把浮板压在下方的支撑板上,气体从浮板旁边快速排出;当突然停泵发生液柱分离后,金属球落下,管内产生负压,浮板停在支撑板上,外面气体通过大口径通道大量进入管道内,防止汽化现象;当管内气体压力上升时,浮板被气体吹浮上升到限位阀体处,气体从浮板中心小孔缓慢微量排出,起到缓冲作用,防止弥合水锤的发生。 There is a small hole in the center of the floating plate in the upper chamber. When the tube is filled with water, the metal ball falls or does not float completely, and the gas pressure in the tube is small. The pressure limiting spring above the floating plate presses the floating plate against the supporting plate below. , the gas is quickly discharged from the side of the floating plate; when the pump is suddenly stopped and the liquid column is separated, the metal ball falls, and negative pressure is generated in the pipe, the floating plate stops on the support plate, and a large amount of outside gas enters the pipe through the large-diameter channel to prevent vaporization ; When the gas pressure in the pipe rises, the floating plate is blown up to the limit valve body by the gas, and the gas is slowly and slightly discharged from the small hole in the center of the floating plate, which acts as a buffer and prevents the occurrence of bridging water hammer.
当管内吸入大量气体而没有及时排出时,由于液柱弥合挤压,金属球由于水的浮力上升堵住上方排气通道,管内气体压力升高,导致周围液体升高,当液体压力高于泄压室里锥形阀头上方的限压弹簧时,锥形阀头被推开,高压水泄出,降低管内液体压力。 When a large amount of gas is sucked into the pipe but not discharged in time, due to the buoyancy of the water, the metal ball rises to block the upper exhaust channel due to the buoyancy of the liquid column, and the pressure of the gas in the pipe rises, causing the surrounding liquid to rise. When the pressure-limiting spring on the top of the conical valve head in the pressure chamber, the conical valve head is pushed away, the high-pressure water is released, reducing the liquid pressure in the pipe.
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了金属球1、轴杆2、导向板3、支撑板4、浮板5、排气孔6、限压弹簧7、限位阀体8、锥形阀头9、限压弹簧10、过流孔11、泄流通道12、密封圈13、下腔室14、上腔室15、泄压室16等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。 Although this article uses more metal balls 1, shaft rods 2, guide plates 3, support plates 4, floating plates 5, exhaust holes 6, pressure limiting springs 7, limit valve bodies 8, conical valve heads 9, limit valves, etc. Compression spring 10, flow hole 11, discharge channel 12, sealing ring 13, lower chamber 14, upper chamber 15, pressure relief chamber 16 and other terms, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104913111A (en) * | 2015-06-05 | 2015-09-16 | 株洲南方阀门股份有限公司 | Water-hammer-proof air valve and exhaust method thereof in pipeline use process |
| CN106195414A (en) * | 2016-09-20 | 2016-12-07 | 上海冠龙阀门机械有限公司 | A kind of composite exhaust valve with buffer unit |
| CN108397591A (en) * | 2018-01-29 | 2018-08-14 | 华北水利水电大学 | A kind of pressure limiting intake and exhaust integral valve |
| CN108609394A (en) * | 2016-08-16 | 2018-10-02 | 林桂花 | A kind of method of mining mortar conveying |
| CN112431952A (en) * | 2020-12-08 | 2021-03-02 | 张小云 | Self-operated constant flow valve |
| CN114776928A (en) * | 2022-06-21 | 2022-07-22 | 常州漫舒医疗科技有限公司 | Pipeline negative pressure adjusting device and adjusting method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104913111A (en) * | 2015-06-05 | 2015-09-16 | 株洲南方阀门股份有限公司 | Water-hammer-proof air valve and exhaust method thereof in pipeline use process |
| WO2016192603A1 (en) * | 2015-06-05 | 2016-12-08 | 株洲南方阀门股份有限公司 | Water hammer-proof air valve and water hammer-proof exhaust method for in-use pipeline |
| US10690262B2 (en) | 2015-06-05 | 2020-06-23 | Zhuzhou Southern Valve Co. Ltd. | Water hammer-proof air valve and water hammer-proof exhaust method for in-use pipeline |
| CN108609394A (en) * | 2016-08-16 | 2018-10-02 | 林桂花 | A kind of method of mining mortar conveying |
| CN108609394B (en) * | 2016-08-16 | 2020-09-25 | 泉州台商投资区连进信息技术有限公司 | A method of conveying mine mortar |
| CN106195414A (en) * | 2016-09-20 | 2016-12-07 | 上海冠龙阀门机械有限公司 | A kind of composite exhaust valve with buffer unit |
| CN106195414B (en) * | 2016-09-20 | 2019-05-14 | 上海冠龙阀门机械有限公司 | A kind of composite exhaust valve with buffer unit |
| CN108397591A (en) * | 2018-01-29 | 2018-08-14 | 华北水利水电大学 | A kind of pressure limiting intake and exhaust integral valve |
| CN112431952A (en) * | 2020-12-08 | 2021-03-02 | 张小云 | Self-operated constant flow valve |
| CN114776928A (en) * | 2022-06-21 | 2022-07-22 | 常州漫舒医疗科技有限公司 | Pipeline negative pressure adjusting device and adjusting method |
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