CN220783778U - Resistor plug sleeve mechanism - Google Patents
Resistor plug sleeve mechanism Download PDFInfo
- Publication number
- CN220783778U CN220783778U CN202322405431.3U CN202322405431U CN220783778U CN 220783778 U CN220783778 U CN 220783778U CN 202322405431 U CN202322405431 U CN 202322405431U CN 220783778 U CN220783778 U CN 220783778U
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- feeding
- conveying
- resistor
- clamp
- fixedly connected
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- 230000007246 mechanism Effects 0.000 title claims abstract description 96
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000010008 shearing Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Automatic Assembly (AREA)
Abstract
The utility model belongs to the technical field of bulb assembly, in particular to a resistor plug sleeve mechanism which comprises a feeding unit, a feeding unit and a conveying unit; the feeding unit comprises a conveying mechanism, a cutting mechanism and a feeding mechanism; the feeding unit comprises a conveying rail and a material inserting clamp; the conveying unit comprises a workbench and a conveying chain plate, and the feeding unit, the feeding unit and the conveying chain plate are fixedly connected to the workbench. According to the utility model, the resistor braid is conveyed to the cutting mechanism through the conveying mechanism, the cutting mechanism cuts the braid at two ends of the resistor braid into single resistors according to the required length, the feeding mechanism conveys the single resistors to the clamping position of the feeding and inserting clamp, the feeding clamp clamps the resistors to clamp the resistors and inserts the clamped resistors into the resistor holes on the bulb luminescent plate, so that feeding, cutting and resistor assembly of the resistors in the bulb assembly process are automatically completed, labor is greatly saved, and production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of bulb assembly, in particular to a resistor plug sleeve mechanism.
Background
The bulb is made according to the luminous principle of the semiconductor PN structure, and after the bulb is connected with rated voltage, current is emitted through the light emitting diode (semiconductor wafer), so that when the bulb works, electric energy is converted into internal energy and light energy.
Some current bulbs are still assembled manually, and some enterprises start to design a full-automatic assembly line of the bulbs in order to improve production efficiency. Considering in the in-process of bulb equipment resistance, need cut the resistance braid according to required length, insert the luminescent plate with the resistance again in, follow-up still cover the pyrocondensation pipe to the resistance outward appearance, the manual assembly operation at present is troublesome, and the cost is higher, in order to improve production efficiency, this application provides a can accomplish the resistance grafting sleeve mechanism of resistance equipment on the bulb luminescent plate voluntarily.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a resistor plugging sleeve mechanism, which solves the problem of higher cost of manually assembling resistors at present.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a resistor plug bushing mechanism comprising:
the feeding unit comprises a conveying mechanism, a cutting mechanism and a feeding mechanism;
the feeding unit comprises a conveying rail and a material inserting clamp;
the conveying unit comprises a workbench and a conveying chain plate, and the feeding unit, the feeding unit and the conveying chain plate are fixedly connected to the workbench;
the feeding mechanism comprises a feeding guide rail, a reversing assembly and a feeding clamp, wherein the feeding guide rail is fixedly arranged on the feeding unit, the reversing assembly is slidably connected to the feeding guide rail, and the feeding clamp is rotatably connected to the reversing assembly.
Preferably, the conveying mechanism includes:
a mounting table;
the feeding shaft is rotationally connected to the top of the mounting table, and a ratchet mechanism and a lifting gear are fixedly connected to the feeding shaft respectively.
Preferably, the blanking mechanism includes:
the cutter is rotationally connected to the top of the mounting table and is positioned above the lifting gear, and the rotation axis of the cutter is parallel to the axis of the feeding shaft;
the pushing groove is fixedly connected to one side of the top of the mounting table and positioned below the cutter, and the groove direction of the pushing groove is parallel to the axial direction of the feeding shaft;
the pushing block is connected in the pushing groove in a sliding mode through a pushing rod, the pushing rod is connected to the mounting table in a sliding mode, and the bottom of the pushing block is matched with the pushing groove.
Preferably, the feeding clamp and the inserting clamp comprise clamping heads for clamping the resistance wires and clamp tools for driving the clamping heads to be close or separated, and the clamping heads are connected to the clamp tools in a sliding mode.
Preferably, the material inserting clamp is rotatably connected to the conveying track through a rotating rod.
Preferably, the conveyor chain plate further comprises a pressing plate mechanism, wherein the pressing plate mechanism is fixedly connected to one side, close to the conveying chain plate, of the workbench.
Preferably, the device further comprises a sleeve unit fixedly connected to the workbench, and the sleeve unit comprises:
the top end of the upright post is rotatably provided with a material tray;
the sleeve mechanism comprises a connecting frame and sleeve clamping jaws, the connecting frame is connected to the upright post in a sliding manner, and the sleeve clamping jaws are fixedly connected to the connecting frame;
and the tube shearing mechanism comprises a shearing head and a tube clamping head.
Preferably, the heat-shrinkable furnace is further included, and the heat-shrinkable furnace includes:
the upright rod is fixedly connected to the workbench;
the device comprises an inverted U-shaped frame, wherein heating plates are fixedly connected to two sides of the inner wall of the inverted U-shaped frame, and the length direction of the heating plates is parallel to the length direction of a conveying chain plate below the heating plates.
Compared with the prior art, the utility model provides a resistance plug sleeve mechanism, which has the following beneficial effects:
this resistance grafting sleeve pipe mechanism carries the resistance braid to blank mechanism department through conveying mechanism, and blank mechanism cuts off into single resistance with resistance braid both ends braid according to required length, and feeding mechanism carries single resistance to supply to insert material anchor clamps and presss from both sides the department, inserts material anchor clamps and inserts the resistance hole on the bulb luminescent plate after pressing from both sides the resistance and get, realizes the automatic material of accomplishing the bulb equipment in process feeding of resistance, blank and the equipment of resistance, can save the manual work by a wide margin to improve production efficiency.
Drawings
FIG. 1 is a schematic perspective view of a resistance plug sleeve mechanism;
FIG. 2 is a schematic perspective view of a feeding unit in the present resistor plug sleeve mechanism;
fig. 3 is a schematic perspective view of another view angle of a feeding unit in the resistor plug sleeve mechanism, mainly illustrating a blanking mechanism;
fig. 4 is a schematic diagram of a three-dimensional structure of a charging unit in the resistor plug sleeve mechanism;
FIG. 5 is a schematic diagram of a three-dimensional structure of a platen mechanism in the present resistor plug bush mechanism;
FIG. 6 is a schematic perspective view of another view of the medium-voltage plate mechanism of the present resistor plug bushing mechanism, primarily illustrating the bushing mechanism;
fig. 7 is a schematic diagram of a three-dimensional structure of a heat shrinkage furnace in the resistance plugging sleeve mechanism.
In the figure: 1. a feeding unit; 2. a feeding unit; 3. a transfer unit; 4. a platen mechanism; 5. a sleeve unit; 6. a thermal shrinkage furnace; 7. a conveying mechanism; 8. a blanking mechanism; 9. a feeding mechanism; 10. a resistance braid; 11. a conveying rail; 12. a material inserting clamp; 13. a work table; 14. a conveying chain plate; 15. a feeding guide rail; 16. a reversing assembly; 17. a feeding clamp; 18. a mounting table; 19. a feed shaft; 20. a ratchet mechanism; 21. a lifting gear; 22. a cutter; 23. a pushing groove; 24. a pushing block; 25. a chuck; 26. a fixture tool; 27. a rotating lever; 28. a column; 29. a material tray; 30. a sleeve mechanism; 31. a connecting frame; 32. a sleeve clamping jaw; 33. a tube cutting mechanism; 34. a scissor head; 35. clamping a tube head; 36. a vertical rod; 37. an inverted U-shaped frame; 38. a heating plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides the following technical solutions: a resistor plug bushing mechanism comprising:
the feeding unit 1, the feeding unit 1 comprises a conveying mechanism 7, a cutting mechanism 8 and a feeding mechanism 9;
the feeding unit 2, the feeding unit 2 comprises a conveying track 11 and a material inserting clamp 12; the conveying track 11 can adopt an X-Y-Z axis guide rail, which is a well-established prior art and is not described in detail;
the conveying unit 3, the conveying unit 3 comprises a workbench 13 and a conveying chain plate 14, and the feeding unit 1, the feeding unit 2 and the conveying chain plate 14 are fixedly connected to the workbench 13;
the feeding mechanism 9 comprises a feeding guide rail 15, a reversing assembly 16 and a feeding clamp 17, wherein the feeding guide rail 15 is fixedly arranged on the feeding unit 1, the reversing assembly 16 is connected to the feeding guide rail 15 in a sliding manner, and the feeding clamp 17 is connected to the reversing assembly 16 in a rotating manner.
As an alternative implementation scheme of the utility model, the resistor braid is conveyed to the position of the blanking mechanism 8 through the conveying mechanism 7, the blanking mechanism 8 cuts off the braid at two ends of the resistor braid into single resistors according to the required length, the feeding mechanism 9 conveys the single resistors to the clamping position of the feeding and inserting clamp 12, the feeding and inserting clamp 12 clamps the resistors and inserts the clamped resistors into the resistor holes on the bulb luminescent plate, so that feeding, blanking and resistor assembly of the resistors in the bulb assembly process are automatically completed, labor can be greatly saved, and production efficiency is improved.
As shown in fig. 2 to 3, the conveying mechanism 7 includes:
a mounting table 18; the mounting table 18 comprises two L-shaped plates secured together by a cross plate
The feeding shaft 19, the feeding shaft 19 is rotatably connected to the top of the mounting table 18, and the feeding shaft 19 is fixedly connected with a ratchet mechanism 20 and a lifting gear 21 respectively; a lifting gear 21 is arranged between the two L-shaped plates, and a ratchet mechanism 20 is arranged at one side; the wires of each resistor in the resistor braid are hung in each tooth slot of the lifting gear 21, and feeding of the resistor braid can be realized when the lifting gear 21 rotates; the top block in the ratchet mechanism 20 is arranged on one side above the ratchet and far away from the blanking mechanism 8; the other end of the clamping block is rotationally connected to the feeding shaft 19 through the cylinder ejection end, so that whether the ratchet wheel can be reversed or not is controlled.
As an alternative embodiment of the utility model, the lifting gear 21 can drive the resistor braid to feed, and the ratchet mechanism 20 ensures that the lifting gear 21 does not rotate due to the load of the resistor braid during blanking, thereby ensuring blanking accuracy.
As shown in fig. 3, the blanking mechanism 8 includes:
a cutter 22, wherein the cutter 22 is rotatably connected to the top of the mounting table 18 and is positioned above the lifting gear 21, and the rotation axis of the cutter 22 is parallel to the axis of the feeding shaft 19;
the pushing groove 23 is fixedly connected to one side of the top of the mounting table 18 and positioned below the cutter 22, and the groove direction of the pushing groove 23 is parallel to the axial direction of the feeding shaft 19;
the push block 24, push block 24 is connected in push chute 23 through the push rod sliding connection, the push rod sliding connection is on mount table 18, the bottom of push block 24 cooperates with push chute 23.
As an alternative embodiment of the present utility model, the shaft of the cutter 22 is driven by a servo motor or a cylinder, so that the cutter 22 rotates to cut off the resistor on the resistor braid on the lifting gear 21; the cutter 22 is detachably arranged on the shaft of the cutter 22, so that resistors with different lengths can be cut out when the specification is changed; the resistor falls into the pushing groove 23 after being cut off, and the pushing rod is driven by the air cylinder, so that the pushing block 24 pushes the resistor to the edge of the pushing groove 23, and the inserting clamp 12 can clamp the resistor.
As shown in fig. 3, the feeding clamp 17 and the inserting clamp 12 each include a clamping head 25 for clamping the resistor wire and a clamp tool 26 for driving the clamping heads 25 to close or separate, and the clamping heads 25 are slidably connected to the clamp tool 26.
As an alternative embodiment of the present utility model, the fixture 26 drives the chuck 25 to close or separate by the cylinder to achieve the function of clamping and loosening the resistor.
As shown in fig. 4, the insertion jig 12 is rotatably connected to the conveying rail 11 by a rotation lever 27.
As an alternative embodiment of the utility model, the rotating rod 27 is driven by a motor, and the resistor is driven to keep rotating in the process of inserting the resistor and is inserted into the resistor hole on the light-emitting plate, so that the process of inserting the resistor is smoother.
As shown in fig. 1, the device also comprises a pressing plate mechanism 4, wherein the pressing plate mechanism 4 is fixedly connected to one side of the workbench 13, which is close to the conveying chain plate 14; the pressing plate mechanism 4 comprises a lifting cylinder and a pressing plate, wherein the lifting cylinder drives the pressing plate to lift so as to press the light-emitting plate on the conveying chain plate 14.
As an alternative implementation scheme of the utility model, two groups of pressing plate mechanisms 4 are arranged, one group is arranged at the feeding unit 2 and used for pressing the light-emitting plate when the resistor is inserted into the insertion clamp 12, so that the light-emitting plate is prevented from being deviated in the process of resistor insertion, and the assembly quality is ensured; the other group is arranged on the upright pole 36, presses the light-emitting plate when sleeving the heat shrink tube, avoids the deviation when sleeving the heat shrink tube, and ensures the assembly quality.
As shown in fig. 5 to 6, the device further comprises a sleeve unit 5, the sleeve unit 5 is fixedly connected to the workbench 13, and the sleeve unit 5 comprises:
the upright post 28, the top end of the upright post 28 is rotatably provided with a material tray 29;
the sleeve mechanism 30, the sleeve mechanism 30 comprises a connecting frame 31 and sleeve clamping jaws 32, the connecting frame 31 is connected to the upright post 28 in a sliding manner, and the sleeve clamping jaws 32 are fixedly connected to the connecting frame 31;
tube cutting mechanism 33, tube cutting mechanism 33 includes a cutter head 34 and a clip head 35.
As an alternative embodiment of the utility model, the rotary installation of the material tray 29 enables the heat-shrinkable sleeve to be driven to rotate when being pulled, so that the heat-shrinkable sleeve is automatically discharged; clamping the heat-shrinkable sleeve by the sleeve clamping jaw 32, driving the connecting frame 31 by the air cylinder to move the sleeve clamping jaw 32 so as to realize traction of the heat-shrinkable sleeve, and completing sleeving of the heat-shrinkable sleeve on the resistor; the clip tube head 35 clips the heat-shrinkable sleeve near one end of the resistor, and the scissor head 34 shears off the heat-shrinkable sleeve at the upper end, thereby completing the process of sleeving the heat-shrinkable sleeve on the resistor.
In the embodiment, the scissor heads 34 drive one of the knife handles to rotate through the ejector rod cylinder, so that the operation of tube shearing is realized; the clamping tube head 35 is rotationally connected to the ejector rod of one cylinder through two clamping handles, the clamping handles are L-shaped, the bending positions of the two clamping handles are respectively rotationally connected with the two sides of the cylinder, and the operation of clamping the tube is completed when the ejector rod is ejected.
As shown in fig. 7, further comprising a heat shrinkage furnace 6, the heat shrinkage furnace 6 comprising:
the upright pole 36, the upright pole 36 is fixedly connected to the workbench 13;
the inverted U-shaped frame 37, the two sides of the inner wall of the inverted U-shaped frame 37 are fixedly connected with heating plates 38, and the length direction of the heating plates 38 is parallel to the length direction of the conveying chain plate 14 below the heating plates 38.
As an alternative embodiment of the utility model, the luminous plate which completes the plug-in resistor and the thermal shrinkage tube is conveyed through the conveying chain plate 14 and the inverted U-shaped frame 37, and the heating plate 38 is heated by high temperature to shrink the thermal shrinkage tube, so as to be tightly attached to the resistor.
The working principle and the using flow of the utility model are as follows: the resistor braid is conveyed to the position of the cutting mechanism 8 through the conveying mechanism 7, the cutting mechanism 8 cuts off the braid at two ends of the resistor braid into single resistors according to the required length, the feeding mechanism 9 conveys the single resistors to the clamping position of the feeding and inserting clamp 12, the feeding clamp 12 clamps the resistors and inserts the resistors into the resistor holes on the bulb luminescent plate, feeding, cutting and resistor assembly of the resistors in the bulb assembly process are automatically completed, labor can be greatly saved, and production efficiency is improved. Then the thermal shrinkage sleeve is sleeved on the resistor through the sleeve unit 5, and the thermal shrinkage sleeve is tightly attached on the resistor through the thermal shrinkage furnace 6.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. A resistor plug bushing mechanism, comprising:
the feeding unit comprises a conveying mechanism, a cutting mechanism and a feeding mechanism;
the feeding unit comprises a conveying rail and a material inserting clamp;
the conveying unit comprises a workbench and a conveying chain plate, and the feeding unit, the feeding unit and the conveying chain plate are fixedly connected to the workbench;
the feeding mechanism comprises a feeding guide rail, a reversing assembly and a feeding clamp, wherein the feeding guide rail is fixedly arranged on the feeding unit, the reversing assembly is slidably connected to the feeding guide rail, and the feeding clamp is rotatably connected to the reversing assembly.
2. A resistor plug bushing mechanism according to claim 1, wherein: the conveying mechanism comprises:
a mounting table;
the feeding shaft is rotationally connected to the top of the mounting table, and a ratchet mechanism and a lifting gear are fixedly connected to the feeding shaft respectively.
3. A resistor plug bushing mechanism according to claim 2, wherein: the blanking mechanism includes:
the cutter is rotationally connected to the top of the mounting table and is positioned above the lifting gear, and the rotation axis of the cutter is parallel to the axis of the feeding shaft;
the pushing groove is fixedly connected to one side of the top of the mounting table and positioned below the cutter, and the groove direction of the pushing groove is parallel to the axial direction of the feeding shaft;
the pushing block is connected in the pushing groove in a sliding mode through a pushing rod, the pushing rod is connected to the mounting table in a sliding mode, and the bottom of the pushing block is matched with the pushing groove.
4. A resistor plug bushing mechanism according to claim 1, wherein: the feeding clamp and the inserting clamp comprise clamping heads for clamping the resistance wires and clamp tools for driving the clamping heads to close or separate, and the clamping heads are connected to the clamp tools in a sliding mode.
5. A resistor plug bushing mechanism according to claim 1, wherein: the material inserting clamp is rotationally connected to the conveying track through a rotating rod.
6. A resistor plug bushing mechanism according to claim 1, wherein: the conveying chain plate is characterized by further comprising a pressing plate mechanism, wherein the pressing plate mechanism is fixedly connected to one side, close to the conveying chain plate, of the workbench.
7. A resistor plug bushing mechanism according to claim 1, wherein: still include the sleeve pipe unit, sleeve pipe unit fixed connection is on the workstation, the sleeve pipe unit includes:
the top end of the upright post is rotatably provided with a material tray;
the sleeve mechanism comprises a connecting frame and sleeve clamping jaws, the connecting frame is connected to the upright post in a sliding manner, and the sleeve clamping jaws are fixedly connected to the connecting frame;
and the tube shearing mechanism comprises a shearing head and a tube clamping head.
8. A resistor plug bushing mechanism according to claim 1, wherein: still include the pyrocondensation stove, the pyrocondensation stove includes:
the upright rod is fixedly connected to the workbench;
the device comprises an inverted U-shaped frame, wherein heating plates are fixedly connected to two sides of the inner wall of the inverted U-shaped frame, and the length direction of the heating plates is parallel to the length direction of a conveying chain plate below the heating plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322405431.3U CN220783778U (en) | 2023-09-05 | 2023-09-05 | Resistor plug sleeve mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322405431.3U CN220783778U (en) | 2023-09-05 | 2023-09-05 | Resistor plug sleeve mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220783778U true CN220783778U (en) | 2024-04-16 |
Family
ID=90658884
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322405431.3U Active CN220783778U (en) | 2023-09-05 | 2023-09-05 | Resistor plug sleeve mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220783778U (en) |
-
2023
- 2023-09-05 CN CN202322405431.3U patent/CN220783778U/en active Active
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