CN220782458U - Tungsten wire saw that durability is high - Google Patents
Tungsten wire saw that durability is high Download PDFInfo
- Publication number
- CN220782458U CN220782458U CN202322043287.3U CN202322043287U CN220782458U CN 220782458 U CN220782458 U CN 220782458U CN 202322043287 U CN202322043287 U CN 202322043287U CN 220782458 U CN220782458 U CN 220782458U
- Authority
- CN
- China
- Prior art keywords
- collecting box
- tungsten wire
- wire saw
- fixedly connected
- push rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 22
- 239000010432 diamond Substances 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- 229910052759 nickel Inorganic materials 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model discloses a tungsten wire saw with high durability, which relates to the technical field of diamond wire saw, and comprises a collecting box, wherein supporting plates are fixedly connected to the front side and the rear side of the top of the collecting box, a tungsten wire saw is connected between the two supporting plates in a sliding manner, a chip removing groove is formed in the bottom of the collecting box, the left side and the right side of the collecting box are symmetrically penetrated and are in sliding connection with push rods, one end of each push rod, which is positioned in the collecting box, is fixedly connected with a cleaning brush, the cleaning brush is contacted with the inner wall of the bottom of the collecting box, and the other end of each push rod is driven by a first electric cylinder; after cutting the object, take out the object, make first electric jar drive push rod motion again for two cleaning brushes produce the opposite direction motion, and then the cleaning brush promotes the piece of collecting box bottom, makes these piece discharge from the junk slot, need not the piece of manual cleaning collecting box bottom inner wall, reduced staff's intensity of labour, dangerous emergence when also avoiding the clearance piece simultaneously.
Description
Technical Field
The utility model relates to the technical field of diamond wire saw, in particular to a tungsten wire saw with high durability.
Background
The diamond wire saw is used for cutting various hard materials such as stone, ceramic, glass, metal and the like, and has the advantages of strong wear resistance, high cutting precision and good cutting quality.
Through searching, the patent application of Chinese patent publication No. CN212682660U discloses an annular diamond wire saw cutting machine, which comprises a cutting machine frame, a workbench system arranged on the cutting machine frame and used for placing a workpiece to be cut, and a cutting system arranged above the workbench system and used for cutting the workpiece, wherein the cutting machine realizes the swinging of a diamond wire participating in a cutting part between two guide wheels through the alternate up-and-down movement of the two guide wheels, reduces the cutting force of the diamond wire, prevents the diamond wire from breaking, simultaneously, the cutting wire and a workpiece contact area continuously change due to the alternate movement of the guide wheels, can prevent the fatigue breaking of the diamond wire, can ensure continuous contact with the workpiece, avoids the phenomenon that the diamond wire is separated when contacting with the workpiece due to the irregular workpiece, and is impacted when contacting each time, so that the diamond wire is broken, and the cutting machine is suitable for cutting regular workpieces and also suitable for cutting irregular workpieces.
During the process of cutting objects by using the diamond wire saw, some scraps are generated, and the scraps can be scattered on a workbench under the action of gravity and need to be cleaned in time, but due to the existence of the wire saw, the wire saw is inconvenient to clean manually; to this end, the present utility model provides a tungsten wire saw with high durability.
Disclosure of Invention
The technical problems solved by the utility model are as follows: in the prior art, in the process of cutting objects by the diamond wire saw, some fragments can be generated, and the fragments can be scattered on a workbench under the action of gravity, so that the objects need to be cleaned in time, but due to the existence of the wire saw, the objects are inconvenient to clean manually.
The utility model can be realized by the following technical scheme: the utility model provides a tungsten wire saw that durability is high, includes the collecting box, both sides all rigid coupling has the backup pad around the top of collecting box, sliding connection has tungsten wire saw between two backup pads, the junk slot has been seted up to the bottom of collecting box, the left and right sides of collecting box is still symmetrical run through and sliding connection has the push rod, the one end rigid coupling that the push rod is located the collecting box has the cleaning brush, and cleaning brush and the bottom inner wall contact of collecting box, every the other end of push rod all drives through first electric jar.
The utility model further technically improves that: the tungsten wire saw comprises two sliding blocks and a tungsten wire, wherein two ends of the tungsten wire are fixedly connected to the side walls of the sliding blocks.
The utility model further technically improves that: the top of each supporting plate is fixedly connected with a second electric cylinder, and an output rod of each second electric cylinder is fixedly connected with the top of the sliding block.
The utility model further technically improves that: the surface of the tungsten wire is provided with a dovetail groove, nickel layers are plated on the surface of the tungsten wire and in the dovetail groove, and diamond particles are plated on the surface of the nickel layers.
The utility model further technically improves that: the thickness of the nickel layer is 2.5-4.5 mu m.
The utility model further technically improves that: the average grain diameter of the diamond particles is 1-10 mu m.
The utility model further technically improves that: the junk slot is located right below the tungsten wire saw.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, after the object is cut, the object is taken out, and the two first electric cylinders are started, so that the first electric cylinders drive the push rods to move, the two cleaning brushes move in opposite directions, and then the cleaning brushes push the scraps at the bottom of the collecting box, so that the scraps are discharged from the scraps discharging grooves, scraps on the inner wall of the bottom of the collecting box are not required to be manually cleaned, the labor intensity of workers is reduced, and meanwhile, the danger is avoided when the scraps are cleaned.
2. According to the utility model, the dovetail grooves are formed in the surface of the tungsten wire, so that the binding force between the nickel layer and the tungsten wire can be increased, the durability of the tungsten wire saw is further improved, and the diamond particles are arranged on the nickel layer, so that the tungsten wire saw has strong cutting capability and high efficiency.
Drawings
The present utility model is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic cross-sectional structure connection of tungsten wires according to the present utility model.
In the figure: 1. a collection box; 2. a support plate; 3. tungsten wire saw; 4. a chip removal groove; 5. a push rod; 6. a cleaning brush; 7. a slide block; 8. tungsten filament; 9. dovetail grooves; 10. a nickel layer; 11. diamond particles.
Detailed Description
In order to further describe the technical means and effects adopted by the utility model for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the utility model with reference to the attached drawings and the preferred embodiment.
Referring to fig. 1-2, a tungsten wire saw with high durability comprises a collecting box 1, wherein supporting plates 2 are fixedly connected to the front side and the rear side of the top of the collecting box 1, a tungsten wire saw 3 is connected between the two supporting plates 2 in a sliding manner, a chip groove 4 is formed in the bottom of the collecting box 1, and the chip groove 4 is located right below the tungsten wire saw 3, so that chips generated by cutting objects by the tungsten wire saw 3 are discharged from the chip groove 4;
further, push rods 5 are symmetrically penetrated at the left side and the right side of the collecting box 1 and are in sliding connection, one end of each push rod 5 positioned in the collecting box 1 is fixedly connected with a cleaning brush 6, the cleaning brush 6 is in contact with the inner wall of the bottom of the collecting box 1, the other end of each push rod 5 is driven by a first electric cylinder, and the first electric cylinders are arranged on the left side wall and the right side wall of the collecting box 1 through fixing plates; after cutting the object, take out the object, restart two first electric cylinders for first electric cylinder drives push rod 5 motion, makes two cleaning brush 6 produce the opposite direction motion, and then the piece of cleaning brush 6 promotion collecting box 1 bottom makes these pieces discharge from junk slot 4, need not the piece of manual cleaning collecting box 1 bottom inner wall, has reduced staff's intensity of labour, dangerous emergence when also avoiding the clearance piece simultaneously.
In the above, the tungsten wire saw 3 comprises two sliding blocks 7 and a tungsten wire 8, and two ends of the tungsten wire 8 are fixedly connected to the side walls of the sliding blocks 7; the top of each supporting plate 2 is fixedly connected with a second electric cylinder, and an output rod of the second electric cylinder is fixedly connected with the top of the sliding block 7; when the tungsten wire saw is used, an object to be cut is placed in the collecting box 1, then the second electric cylinders are started, so that the two second electric cylinders simultaneously drive the two sliding blocks 7 to move downwards, and then the tungsten wire saw 3 moves downwards integrally, and at the moment, the tungsten wire 8 cuts the object.
Further, a dovetail groove 9 is formed in the surface of the tungsten wire 8, a nickel layer 10 is plated on the surface of the tungsten wire 8 and in the dovetail groove 9, and diamond particles 11 are plated on the surface of the nickel layer 10; the thickness of the nickel layer 10 is 2.5-4.5 mu m; the average grain diameter of the diamond particles 11 is 1-10 mu m;
when the tungsten wire saw 3 is prepared, dovetail grooves 9 are uniformly formed on the surface of a tungsten wire 8, then a layer of metal nickel is deposited on the surface of the tungsten wire 8 by using an electroplating method, and diamond particles 11 are solidified in the metal nickel to prepare the tungsten wire saw.
The dovetail grooves 9 are formed in the surface of the tungsten wire 8, so that the binding force between the nickel layer 10 and the tungsten wire 8 can be increased, the durability of the tungsten wire saw 3 is further improved, and the diamond particles 11 are arranged on the nickel layer 10, so that the tungsten wire saw 3 is high in cutting capacity and high in efficiency.
When the tungsten wire saw is used, an object to be cut is placed in the collecting box 1, and then the second electric cylinders are started, so that the two second electric cylinders simultaneously drive the two sliding blocks 7 to move downwards, and further the tungsten wire saw 3 integrally moves downwards, and at the moment, the tungsten wire 8 can cut the object; after cutting the object, take out the object, restart two first electric cylinders for first electric cylinder drives push rod 5 motion, makes two cleaning brush 6 produce the opposite direction motion, and then the piece of cleaning brush 6 promotion collecting box 1 bottom makes these pieces discharge from junk slot 4, need not the piece of manual cleaning collecting box 1 bottom inner wall, has reduced staff's intensity of labour, dangerous emergence when also avoiding the clearance piece simultaneously.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications within the scope of the present utility model are intended to be covered by the present utility model.
Claims (5)
1. A tungsten wire saw that durability is high, its characterized in that: the novel dust collector comprises a collecting box (1), wherein supporting plates (2) are fixedly connected to the front side and the rear side of the top of the collecting box (1), a tungsten wire saw (3) is connected between the two supporting plates (2) in a sliding mode, chip grooves (4) are formed in the bottom of the collecting box (1), push rods (5) are symmetrically penetrated through the left side and the right side of the collecting box (1) in a sliding mode, one end of each push rod (5) located in the collecting box (1) is fixedly connected with a cleaning brush (6), the cleaning brush (6) is in contact with the inner wall of the bottom of the collecting box (1), and the other end of each push rod (5) is driven by a first electric cylinder;
the tungsten wire saw (3) comprises two sliding blocks (7) and a tungsten wire (8), and two ends of the tungsten wire (8) are fixedly connected to the side walls of the sliding blocks (7);
the surface of the tungsten wire (8) is provided with a dovetail groove (9), a nickel layer (10) is plated on the surface of the tungsten wire (8) and in the dovetail groove (9), and diamond particles (11) are plated on the surface of the nickel layer (10).
2. A durable tungsten wire saw according to claim 1, characterized in that the top of each support plate (2) is fixedly connected with a second electric cylinder, the output rod of which is fixedly connected with the top of the slider (7).
3. A durable tungsten wire saw according to claim 1, characterized in that the nickel layer (10) has a thickness of 2.5-4.5 μm.
4. A highly durable tungsten wire saw according to claim 1, characterized in that the diamond particles (11) have an average particle size of 1-10 μm.
5. A durable tungsten wire saw according to claim 1, characterized in that the junk slots (4) are located directly below the tungsten wire saw (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322043287.3U CN220782458U (en) | 2023-07-28 | 2023-07-28 | Tungsten wire saw that durability is high |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322043287.3U CN220782458U (en) | 2023-07-28 | 2023-07-28 | Tungsten wire saw that durability is high |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220782458U true CN220782458U (en) | 2024-04-16 |
Family
ID=90636993
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322043287.3U Active CN220782458U (en) | 2023-07-28 | 2023-07-28 | Tungsten wire saw that durability is high |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220782458U (en) |
-
2023
- 2023-07-28 CN CN202322043287.3U patent/CN220782458U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |