CN220782184U - Sand core storage, dip-coating and transferring tool for brake caliper of loading machine - Google Patents
Sand core storage, dip-coating and transferring tool for brake caliper of loading machine Download PDFInfo
- Publication number
- CN220782184U CN220782184U CN202322297139.4U CN202322297139U CN220782184U CN 220782184 U CN220782184 U CN 220782184U CN 202322297139 U CN202322297139 U CN 202322297139U CN 220782184 U CN220782184 U CN 220782184U
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- Prior art keywords
- brake caliper
- welded
- square frame
- sand core
- dip
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- 238000003618 dip coating Methods 0.000 title claims abstract description 18
- 238000003860 storage Methods 0.000 title abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000007528 sand casting Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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Abstract
The utility model discloses a loading machine brake caliper sand core storage, dip-coating and transferring tool which comprises a sleeve, a limiting rod, a cross beam, supporting feet and side beams; the front and rear cross beams and the left and right side beams are welded into a square frame, supporting feet with equal height are welded below four corners of the square frame, and sleeves with equal height are welded above four corners of the square frame; two cross beams with a plurality of uniformly distributed and vertical upwards limiting rods are welded between the left side beam and the right side beam, the square frame is uniformly divided into three groups of brake caliper sand core placing areas together with the front cross beam and the rear cross beam, and two cross beams are welded in each group of placing areas; the limiting rods are used for limiting the placement of the brake caliper sand cores, and the number of the limiting rods meets the requirement that eight brake caliper sand cores are placed in each group of placement areas. The utility model has the advantages of simple structure, low manufacturing cost, convenient, efficient and reliable operation and high product percent of pass, and solves the problems of high labor intensity, low production efficiency and low product percent of pass of the existing loading machine brake caliper sand core storage, dip coating and transferring operators.
Description
Technical Field
The utility model relates to the technical field of auxiliary devices in sand casting production, in particular to a special tool for storing, dip-coating and transferring operation of a sand core of a brake caliper of a loader.
Technical Field
When the sand casting production of the brake calipers of the loaders is carried out, the usage amount of the brake calipers in and out of the damp mould sand of each loader is 8, and each loader totally needs 16 sand cores, so that the annual output is high. In order to ensure production efficiency, the prior art generally adopts a cold core process for production, and has the following defects: on one hand, the core cooling process has the defects of low strength, short storage period, easy sand sticking and the like of the core, and the whole size of the brake caliper core is small, the single weight is only about 0.2kg, the structure is special, the shape is similar to a dumbbell structure, the middle is an important oil duct, the wall section size is 12mm multiplied by 6mm, and the middle fracture is easy to cause waste products due to insufficient strength of the core; on the other hand, the sand core is commonly stored and transported by adopting the core storage trolley, the quantity of the sand core is large, the core storage trolley is occupied, and the shaking in the transportation process of the trolley easily causes the middle of the sand core to be broken so as to cause waste products, so that the labor intensity of operators is high, the production efficiency is low, and the product percent of pass is low.
Disclosure of Invention
The utility model aims to provide a loading machine brake caliper sand core storage, dip-coating and transportation tool which is simple in structure, low in manufacturing cost, convenient, efficient and reliable to operate and high in product qualification rate, and solves the problems of high labor intensity, low production efficiency and low product qualification rate of operators in the prior art when the loading machine brake caliper sand core is stored, dip-coated and transported.
In order to achieve the purpose, the sand core storage, dip-coating and transportation tool for the loader brake caliper comprises a sleeve 1, a limiting rod 2, a cross beam 3, supporting legs 4 and side beams 5; the front and rear cross beams 3 and the left and right side beams 5 are welded into a square frame, the lower surfaces of the four corners of the square frame are welded with supporting feet 4 with equal height, and the upper surfaces of the four corners of the square frame are welded with a sleeve 1 with equal height; two cross beams 3 with a plurality of uniformly distributed and vertically upward limiting rods 2 are welded between the left side edge beam 5 and the right side edge beam 5, the square frame is uniformly divided into three groups of brake caliper sand core placing areas together with the front cross beam 3 and the rear cross beam 3, and two cross beams 3 are welded in each group of placing areas; the limiting rods 2 are used for limiting the placement of the brake caliper sand cores, and the number of the limiting rods is equal to the number of eight brake caliper sand cores placed in each group of placement areas.
The utility model relates to a loading machine brake caliper sand core storage, dip-coating and transferring tool, which has the following technical characteristics and beneficial effects:
1. the breaking of the sand core of the brake caliper in the storage, dip-coating and transportation processes is effectively avoided, and the qualification rate of the product is greatly improved;
2. the sand cores are directly placed on the tool in sequence, multi-layer stacking prevention can be performed, 24 products can be simultaneously dip-coated, dried, transported and stored together with the tool, and a plurality of tools can be stacked to form multi-layer operation through the cooperation of the sleeve 1 and the supporting legs 4, so that the operation efficiency is greatly improved;
3. the device is convenient and quick to operate, reliable and efficient, reduces the labor intensity of operators, and can greatly improve the production efficiency;
4. the sleeve of the device is formed by welding steel pipes and other parts by adopting reinforcing steel bars, and has the advantages of simple manufacture, low cost, good integral rigidity, no deformation after long-term use, no abrasion and convenient popularization.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a loading machine brake caliper sand core storage dip-coating transfer tool.
Fig. 2 is a schematic top view structure of the loading machine brake caliper sand core storage dip-coating transfer tool.
Fig. 3 is a schematic diagram of a front view structure of an operation state of a loading machine brake caliper sand core storage dip-coating transfer tool.
Fig. 4 is a schematic top view structure of the working state of the loading machine brake caliper sand core storage dip-coating transfer tool.
Reference numerals: the brake caliper comprises a sleeve 1, a limiting rod 2, a cross beam 3, supporting legs 4, side beams 5 and a brake caliper sand core 6.
Detailed Description
The following describes the concrete implementation mode of the loading machine brake caliper sand core storage, dip-coating and transferring tool in detail by referring to the attached drawings.
1-4, the sand core storage, dip-coating and transferring tool for the loader brake caliper comprises a sleeve 1, a limiting rod 2, a cross beam 3, supporting legs 4 and side beams 5; the front and rear cross beams 3 and the left and right side beams 5 are welded into a square frame, the lower surfaces of the four corners of the square frame are welded with supporting feet 4 with equal height, and the upper surfaces of the four corners of the square frame are welded with a sleeve 1 with equal height; two cross beams 3 with a plurality of uniformly distributed and vertically upward limiting rods 2 are welded between the left side edge beam 5 and the right side edge beam 5, the square frame is uniformly divided into three groups of brake caliper sand core placing areas together with the front cross beam 3 and the rear cross beam 3, and two cross beams 3 are welded in each group of placing areas; the limiting rods 2 are used for limiting the placement of the brake caliper sand cores, and the number of the limiting rods is equal to the number of eight brake caliper sand cores placed in each group of placement areas.
The loading machine brake caliper sand core storage, dip-coating and transferring tool is formed by welding and assembling steel bars and steel pipes, an operator only needs to sequentially put the brake caliper sand cores 6 on the tools, three groups of brake caliper sand core placing areas of each tool are placed in a front-back staggered manner, 8 pieces of tools are placed in each group of placing areas, 24 pieces of tools can be placed in each tool, and a plurality of tools can be stacked to form multi-layer operation; after the fixture is fully filled with the brake caliper sand core 6, the fixture is directly connected with the fixture for dip coating, drying, transferring and storing. Compared with the single-piece operation of each brake caliper sand core 6 in the prior art, the production efficiency can be obviously improved, the labor intensity of operators is reduced, the sand core breakage is effectively avoided, and the product percent of pass is greatly improved.
Claims (1)
1. The utility model provides a frock is transported in dip-coating is deposited to loader brake caliper psammitolite which characterized by: the device comprises a sleeve (1), a limiting rod (2), a cross beam (3), supporting feet (4) and side beams (5); the front and rear cross beams (3) and the left and right side beams (5) are welded to form a square frame, the lower surfaces of the four corners of the square frame are welded with supporting feet (4) with equal height, and the upper surfaces of the four corners of the square frame are welded with a sleeve (1) with equal height; two cross beams (3) with a plurality of uniformly distributed and vertically upward limiting rods (2) are welded between the left side edge beam (5) and the right side edge beam (5), the square frame is uniformly divided into three groups of brake caliper sand core placing areas together with the front cross beam (3) and the rear cross beam (3), and two cross beams (3) are welded in each group of placing areas; the limiting rods (2) are used for limiting the placement of the brake caliper sand cores, and the number of the limiting rods meets the requirement that eight brake caliper sand cores are placed in each group of placement areas.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322297139.4U CN220782184U (en) | 2023-08-25 | 2023-08-25 | Sand core storage, dip-coating and transferring tool for brake caliper of loading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322297139.4U CN220782184U (en) | 2023-08-25 | 2023-08-25 | Sand core storage, dip-coating and transferring tool for brake caliper of loading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220782184U true CN220782184U (en) | 2024-04-16 |
Family
ID=90665843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322297139.4U Active CN220782184U (en) | 2023-08-25 | 2023-08-25 | Sand core storage, dip-coating and transferring tool for brake caliper of loading machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220782184U (en) |
-
2023
- 2023-08-25 CN CN202322297139.4U patent/CN220782184U/en active Active
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