CN220780514U - Carbon black processingequipment suitable for waste tyre rubber schizolysis - Google Patents
Carbon black processingequipment suitable for waste tyre rubber schizolysis Download PDFInfo
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- CN220780514U CN220780514U CN202322500085.7U CN202322500085U CN220780514U CN 220780514 U CN220780514 U CN 220780514U CN 202322500085 U CN202322500085 U CN 202322500085U CN 220780514 U CN220780514 U CN 220780514U
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- carbon black
- separation structure
- buffer tank
- tire rubber
- cone
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- 239000006229 carbon black Substances 0.000 title claims abstract description 84
- 239000010920 waste tyre Substances 0.000 title claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 238000000926 separation method Methods 0.000 claims abstract description 36
- 238000012216 screening Methods 0.000 claims abstract description 24
- 238000000197 pyrolysis Methods 0.000 claims abstract description 20
- 238000005336 cracking Methods 0.000 claims description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 3
- 241000872198 Serjania polyphylla Species 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000565357 Fraxinus nigra Species 0.000 description 1
- 239000006230 acetylene black Substances 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000006232 furnace black Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000006233 lamp black Substances 0.000 description 1
- 238000007885 magnetic separation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000006235 reinforcing carbon black Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The utility model discloses a carbon black processing device suitable for waste tire rubber pyrolysis, which belongs to the technical field of environmental protection and comprises a feed inlet, a buffer tank, a jacket, a rotary valve, a separation structure and a discharge outlet; the air inlet is positioned at the top of the buffer tank, the jacket is sleeved with the buffer tank, the lower part of the buffer tank is a cone, the lower end of the cone is connected with the separation structure through the rotary valve, the separation structure comprises a crushing device, a screening device and a cooling device, and the crushing device is positioned at the upper port of the separation structure; the screening plant is located reducing mechanism's below, and the separation structure is equipped with cooling device, and the discharge gate is established in the lower extreme of separation structure. The carbon black processing device suitable for waste tire rubber pyrolysis has the advantages of simple structure, easy realization, intensification and low cost, and is beneficial to wide popularization and application.
Description
Technical Field
The utility model relates to a carbon black processing device suitable for waste tire rubber pyrolysis, which is used for a waste tire rubber pyrolysis gasification process and belongs to the technical field of environmental protection.
Background
Carbon black (carbon black), also known as carbon black, is an amorphous carbon. Is a light, loose and extremely fine black powder, has a very large surface area ranging from 10 to 3000m 2/g, and is a product obtained by incomplete combustion or thermal decomposition of carbonaceous substances (coal, natural gas, heavy oil, fuel oil, etc.) under the condition of insufficient air. "gas black" made of natural gas, "lamp black" made of oils, and "acetylene black" made of acetylene. In addition, "groove black", "furnace black". The carbon black is classified into reinforcing carbon black, conductive carbon black, wear-resistant carbon black and the like according to the properties of the carbon black. Can be used as black dye for manufacturing Chinese ink, printing ink, paint and the like, and also used as reinforcing agent of rubber.
The Chinese patent application with the patent publication number of CN107596831B provides a secondary treatment process and a device for cracking carbon black, wherein the secondary treatment process comprises a carbon black storage tank, a secondary carbon black cracking device and a multi-stage carbon black cooling device, the secondary carbon black cracking device comprises a rotatable inner cylinder body and an outer cylinder body, and a hot air cavity is arranged between the inner cylinder body and the outer cylinder body; the carbon black multistage cooling device is formed by connecting a carbon black primary cooler and a carbon black secondary cooler in series, and cooling water is used as a cooling medium for both the carbon black primary cooler and the carbon black secondary cooler; the device is used for treating the cracking carbon black, so that the content of total petroleum hydrocarbon substances in the carbon black is reduced, the quality of the carbon black is improved, the quality of the carbon black can be further improved by adding a modifier, and the application of the carbon black is enriched.
The Chinese patent application with the patent publication number of CN110951284A discloses a carbon black treatment system after pyrolysis of waste rubber and plastic, which comprises the following components: the storage tank unit collects crude carbon black after the waste rubber and the plastic are cracked; the magnetic separation unit separates metal components in the crude carbon black; the quantitative output unit controls the output flow of the crude carbon black; crushing the crude carbon black by a crushing unit; the first particle size classifying unit is used for screening out carbon black with standard diameter and large diameter; the grinding unit grinds and pulverizes the large-diameter carbon black; the second particle size classifying unit is used for screening out carbon black with standard diameter and large diameter; the carbon black collecting unit collects standard diameter carbon black; the carbon black wetting unit wets the standard diameter carbon black; the carbon black ash removing unit enables the standard diameter carbon black to be ash removing carbon black; the carbon black pelleting unit is used for pelleting the dry carbon black mixed with the deashing carbon black; a carbon black drying unit for drying the carbon black; the carbon black cooling and conveying unit cools and conveys carbon black; the carbon black screening unit screens out carbon black conforming to the particle size; the carbon black storage unit sends the carbon black to a carbon black storage tank; accordingly, the invention can shorten the carbon black process time and improve the quality of carbon black.
The carbon black processing apparatus described above has the disadvantages: 1. the equipment is more, and the difficulty is increased for the operation of the working procedure; 2. the occupied area is large, and the construction investment is large.
Therefore, the carbon black processing device suitable for waste tire rubber pyrolysis is simple in structure, easy to realize, intensive, low in cost and beneficial to wide popularization and application, and the technical problem to be solved in the technical field is urgent.
Disclosure of utility model
The utility model aims to provide a carbon black processing device suitable for waste tire rubber pyrolysis, which has the advantages of simple structure, easy realization, intensification, low cost and wide popularization and application.
In order to achieve the above purpose, the technical scheme provided by the utility model is as follows:
Carbon black processingequipment suitable for scrap tire rubber schizolysis, its characterized in that: comprises a feed inlet, a buffer tank, a jacket, a rotary valve, a separation structure and a discharge port; the air inlet is positioned at the top of the buffer tank, the jacket is sleeved with the buffer tank, the lower part of the buffer tank is a cone, the lower end of the cone is connected with the separation structure through the rotary valve, the separation structure comprises a crushing device, a screening device and a cooling device, and the crushing device is positioned at the upper port of the separation structure; the screening plant is located reducing mechanism's below, and the separation structure is equipped with cooling device, and the discharge gate is established in the lower extreme of separation structure.
Preferably, the crushing device is provided with three rollers, the diameter of each roller is 100-300mm, and the rollers are arranged in a triangle shape.
Preferably, the screening device is a vibrating screen, and the grain diameter of the screen is 0.5-1 mu m.
Preferably, the cooling device is a cooling pipe, DN50 is arranged in an increasing way from the cone bottom to 4 layers, each layer has the number of 1, 3, 5 and 7, three layers of tubes with wide intervals are added on the upper part, and 5 layers are added on each layer.
Preferably, the crushing device is a smooth round roller, and the roller gap is 3-5mm.
The beneficial effects are that:
the carbon black processing device suitable for waste tire rubber pyrolysis has the advantages of simple structure, easy realization, intensification and low cost, and is beneficial to wide popularization and application.
The utility model is further illustrated by the drawings and the detailed description which follow, but are not meant to limit the scope of the utility model.
Drawings
FIG. 1 is a schematic view showing the construction of a carbon black processing apparatus suitable for the pyrolysis of waste tire rubber according to example 1 of the present utility model.
FIG. 2 is a schematic view showing a partially enlarged structure of a pulverizing device, a sieving device and a cooling device in a carbon black processing device suitable for the pyrolysis of a waste tire rubber according to example 1 of the present utility model.
The main reference numerals illustrate:
1 feed inlet 2 buffer tank
3 Jacket 4 rotary valve
5 Crushing device 6 screening device
7 Cooling device 8 discharge gate
5-1 Round roller 5-2 driving motor
6-1 Vibrating screen 6-2 vibrating motor
7-1 Water inlet 7-2 Cone
7-3 Cooling tube 7-4 water outlet
Detailed Description
In the embodiments of the present utility model, all parts used are conventional parts commercially available in the art, and the connection between the parts is conventional.
Example 1
FIG. 1 is a schematic view showing the structure of a carbon black processing apparatus for scrap tire rubber pyrolysis according to example 1 of the present utility model; FIG. 2 is a schematic view showing a partially enlarged structure of a pulverizing device, a sieving device and a cooling device in a carbon black processing device for pyrolysis of waste tire rubber according to example 1 of the present utility model; wherein 1 is a feed inlet, 2 is a buffer tank, 3 is a jacket, 4 is a rotary valve, 5 is a crushing device, 6 is a screening device, 7 is a cooling device, 5-1 is a round roller, 5-2 is a driving motor, 6-1 is a vibrating screen, 6-2 is a vibrating motor, 7-1 is a water inlet, 7-2 is a cone, 7-3 is a cooling pipe, 7-4 is a water outlet, and 8 is a discharge outlet;
The carbon black processing device suitable for scrap tire rubber pyrolysis in the embodiment 1 of the utility model comprises a feed inlet 1, a buffer tank 2, a jacket 3, a rotary valve 4, a smashing device 5, a screening device 6, a cooling device 7 and a discharge outlet 8; the feeding port 1 is positioned at the top of the buffer tank 2, the jacket 3 is sleeved with the buffer tank 2, the lower part of the buffer tank 2 is a cone, the lower end of the cone is connected with the separation structure through the rotary valve 4, the separation structure comprises a crushing device 5, a screening device 6, a cooling device 7 and a discharging port 8, the crushing device 5 is positioned at the upper port of the separation structure, the diameter of the round roller 5-1 is 200mm, three rollers are arranged in total, and the three rollers are arranged in a triangle shape; the screening device 6 is positioned below the crushing device 5, the separation structure is provided with a cooling device 7, and the discharge port 8 is arranged at the lower end of the separation structure; the screen mesh size of the vibrating screen 6-1 is 0.75 mu m, the cooling pipes 7-3 are DN50, 4 layers are arranged in an increasing way from the cone bottom, the number of each layer is 1, 3, 5 and 7, three layers of tubes with wide intervals are added on the upper part, and 5 layers of tubes are arranged in each layer.
The operation flow of the carbon black processing device for scrap tire rubber pyrolysis of the embodiment 1 of the utility model is as follows:
The carbon black enters a buffer tank 2 in the carbon black processing device suitable for cracking the waste tire rubber, which is disclosed by the utility model, from a feed inlet 1, and the buffer tank 2 is sleeved with a jacket 3 for cooling the carbon black; the cooled carbon black enters the separating structure through the rotary valve 4, the carbon black is firstly crushed by rolling through the crushing device 5, the further crushed carbon black falls into the lower screening device 6 to be separated, the separated carbon black is further cooled by the cooling device 7 step by step, and then the carbon black is discharged through the discharging hole 8.
The carbon black processing device suitable for waste tire rubber pyrolysis disclosed by the embodiment 1 is simple in structure, easy to realize, intensive, low in cost and beneficial to wide popularization and application.
Example 2
The carbon black processing device suitable for scrap tire rubber pyrolysis in the embodiment 2 of the utility model comprises a feed inlet 1, a buffer tank 2, a jacket 3, a rotary valve 4, a round roller 5-1, a driving motor 5-2, a vibrating screen 6-1, a vibrating motor 6-2, a water inlet 7-1, a cone 7-2, a cooling pipe 7-3, a water outlet 7-4 and a discharge outlet 8; the air inlet 1 is positioned at the top of the buffer tank 2, the jacket 3 is sleeved with the buffer tank 2, the lower part of the buffer tank 2 is a cone, the lower end of the cone is connected with a separation structure through a rotary valve 4, the separation structure comprises a round roller 5-1, a driving motor 5-2, a vibrating screen 6-1, a vibrating motor 6-2, a water inlet 7-1, a cone 7-2, a cooling pipe 7-3, a water outlet 7-4 and a discharge outlet 8, the roller 5-1 is positioned at the upper port of the separation structure, the diameter of the roller 5-1 is 200mm, and three rollers are arranged in total and are arranged in a triangle shape; the vibrating screen 6-1 is positioned below the roller 5-1, the cooling device 7 is provided with a water inlet 7-1, a cone 7-2, a cooling pipe 7-3 and a water outlet 7-4, the water inlet 7-1 is arranged at the lower part of one side of the cone 7-2, the water outlet 7-4 is arranged at the upper part of the other side of the cone 7-2, and the discharge port 8 is arranged at the lower end of the cooling device 7; the screen mesh size of the vibrating screen 6-1 is 0.5-1 mu m, the cooling pipes 7-3 are DN50, the arrangement mode is sequentially and progressively increased from the cone bottom, the number of each layer is 1,3,5 and 7, three layers of wide-interval tubulations are added at the upper part, and 5 layers of tubulations are added.
Example 3
The carbon black processing device suitable for scrap tire rubber pyrolysis in embodiment 3 of the utility model comprises a feed inlet 1, a buffer tank 2, a jacket 3, a rotary valve 4, a smashing device 5, a screening device 6, a cooling device 7 and a discharge outlet 8; the feeding port 1 is positioned at the top of the buffer tank 2, the jacket 3 is sleeved with the buffer tank 2, the lower part of the buffer tank 2 is a cone, the lower end of the cone is connected with the separation structure through the rotary valve 4, the separation structure comprises a crushing device 5, a screening device 6, a cooling device 7 and a discharging port 8, the crushing device 5 is positioned at the upper port of the separation structure, the diameter of the round roller 5-1 is 100mm, three rollers are arranged in total, and the three rollers are arranged in a triangle shape; the screening device 6 is positioned below the roller 5, the separation structure is provided with a cooling device 7, and the discharge port 8 is arranged at the lower end of the separation structure; the screen mesh size of the screening device 6 is 0.5 mu m, the cooling pipes 7-3 are DN50, 4 layers are arranged in an increasing way from the cone bottom, the number of each layer is 1, 3, 5 and 7, three layers of tubes with wide intervals are added on the upper part, and 5 layers are arranged in each layer.
Example 4
The carbon black processing device suitable for scrap tire rubber pyrolysis in embodiment 4 of the utility model comprises a feed inlet 1, a buffer tank 2, a jacket 3, a rotary valve 4, a smashing device 5, a screening device 6, a cooling device 7 and a discharge outlet 8; the feeding port 1 is positioned at the top of the buffer tank 2, the jacket 3 is sleeved with the buffer tank 2, the lower part of the buffer tank 2 is a cone, the lower end of the cone is connected with the separation structure through the rotary valve 4, the separation structure comprises a crushing device 5, a screening device 6, a cooling device 7 and a discharging port 8, the crushing device 5 is positioned at the upper port of the separation structure, the diameter of the round roller 5-1 is 300mm, three rollers are arranged in total, and the three rollers are arranged in a triangle shape; the screening device 6 is positioned below the crushing device 5, the separation structure is provided with a cooling device 7, and the discharge port 8 is arranged at the lower end of the separation structure; the screen mesh size of the vibrating screen 6-1 is 1 mu m, the cooling pipes 7-3 are DN50, 4 layers are arranged in an increasing way from the cone bottom, the number of each layer is 1, 3, 5 and 7, three layers of wide-interval tubulations are added on the upper part, and 5 layers of tubulations are arranged in each layer.
The carbon black processing device suitable for waste tire rubber pyrolysis has the advantages of simple structure, easy realization, intensification and low cost, and is beneficial to wide popularization and application.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should cover the present utility model according to the technical scheme and the inventive concept of the present utility model or the equivalent substitution or modification.
Claims (5)
1. Carbon black processingequipment suitable for scrap tire rubber schizolysis, its characterized in that: comprises a feed inlet, a buffer tank, a jacket, a rotary valve, a separation structure and a discharge port; the air inlet is positioned at the top of the buffer tank, the jacket is sleeved with the buffer tank, the lower part of the buffer tank is a cone, the lower end of the cone is connected with the separation structure through the rotary valve, the separation structure comprises a crushing device, a screening device and a cooling device, and the crushing device is positioned at the upper port of the separation structure; the screening plant is located reducing mechanism's below, and the separation structure is equipped with cooling device, and the discharge gate is established in the lower extreme of separation structure.
2. The carbon black processing apparatus for scrap tire rubber cracking of claim 1 wherein: the crushing device is provided with three rollers, the diameter of each roller is 100-300mm, and the rollers are arranged in a triangle shape.
3. The carbon black processing apparatus for scrap tire rubber cracking of claim 2 wherein: the screening device is a vibrating screen, and the grain diameter of the screen is 0.5-1 mu m.
4. A carbon black processing apparatus suitable for use in the pyrolysis of scrap tire rubber as in claim 3 wherein: the cooling device comprises cooling pipes, 4 layers are sequentially and incrementally arranged from the conical bottom in an arrangement mode, the number of each layer is 1,3, 5 and 7, three layers of tubes with wide intervals are arranged on the upper portion, and 5 layers of tubes are arranged on each layer.
5. The carbon black processing apparatus for scrap tire rubber cracking of claim 1 wherein: the crushing device is a smooth round roller, and the roller gap is 3-5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322500085.7U CN220780514U (en) | 2023-09-14 | 2023-09-14 | Carbon black processingequipment suitable for waste tyre rubber schizolysis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322500085.7U CN220780514U (en) | 2023-09-14 | 2023-09-14 | Carbon black processingequipment suitable for waste tyre rubber schizolysis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220780514U true CN220780514U (en) | 2024-04-16 |
Family
ID=90634653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322500085.7U Active CN220780514U (en) | 2023-09-14 | 2023-09-14 | Carbon black processingequipment suitable for waste tyre rubber schizolysis |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220780514U (en) |
-
2023
- 2023-09-14 CN CN202322500085.7U patent/CN220780514U/en active Active
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