CN220772952U

CN220772952U - Electrode lug edge detection equipment

Info

Publication number: CN220772952U
Application number: CN202322409330.3U
Authority: CN
Inventors: 黄良斌; 耿婷; 戴伟
Original assignee: Leading Optical Technology Jiangsu Co ltd
Current assignee: Leading Optical Technology Jiangsu Co ltd
Priority date: 2023-09-06
Filing date: 2023-09-06
Publication date: 2024-04-12
Anticipated expiration: 2033-09-06

Abstract

The utility model discloses tab edge detection equipment, in particular to the technical field of tab detection, which comprises a base, a first camera and a second camera, wherein a rack is arranged at the top of the base, a bracket is connected to the top of one side in the rack, a mounting seat is arranged on one side of the lower part of the bracket, and a servo module is arranged on one side of the mounting seat; through adjusting the subassembly, make it not need dismantle camera one and can adjust its upper and lower and control position, it is more convenient to use.

Description

Electrode lug edge detection equipment

Technical Field

The utility model relates to the technical field of tab detection, in particular to tab edge detection equipment.

Background

The tab is a raw material of a lithium ion polymer battery product. For example, a mobile phone battery, a bluetooth battery, a notebook battery and the like used in life need to use a tab. The battery is divided into positive and negative poles, and the electrode lugs are metal conductors for leading the positive and negative poles out of the battery core, so that the ears of the positive and negative poles of the battery are contact points for charging and discharging in common practice. This contact is not the copper sheet that we see on the exterior of the cell, but rather a connection inside the cell. The tab is divided into three materials, the positive electrode of the battery is made of aluminum (Al) material, the negative electrode of the battery is made of nickel (Ni) material, the negative electrode of the battery is also made of copper nickel plating (Ni-Cu) material, and the tab is formed by compounding a film and a metal belt; in the production and processing process of the battery electrode lugs, the processed products are required to be randomly sampled, detection operation is carried out, and corresponding data are extracted by shooting, analyzing and extracting the surfaces of the products by using a camera, so that quality problems such as flaws and the like of the products are compared and judged. In the equipment for detecting the lugs, the synchronous belt linear module is usually utilized for carrying out position movement in the linear direction, and the synchronous belt linear module consists of a belt, a linear guide rail, an aluminum alloy section bar, a coupler, a motor and a photoelectric switch, and further comprises a plurality of linear movement modules, such as a servo module, a cylinder module and the like.

At present, in the production process of the tab, the tab needs to be photographed and detected, whether the adhesive tape at the hinged position of the edge of the tab is flat or whether bubbles exist or not is detected, and the tab is photographed and turned by adopting the same station at present.

Disclosure of Invention

The present utility model is directed to a tab edge detection device, so as to solve the above-mentioned problems in the prior art.

In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a utmost point ear edge detection equipment, includes base, camera one and camera two, the base top is equipped with the frame, one side top is connected with the support in the frame, support lower part one side is equipped with the mount pad, servo module is installed to mount pad one side, the slider one-to-one that is equipped with on the servo module is connected with first mounting bracket, the wall is equipped with camera one in the first mounting bracket, install adjusting part on the first mounting bracket, the base top is equipped with the cylinder module in camera one side, slider one side is connected with the second mounting bracket on the cylinder module, second mounting bracket one side is connected with the support frame, support frame top symmetry is equipped with the support, second mounting bracket lateral wall is equipped with lift cylinder in support frame one side, lift cylinder expansion end is connected with the ejector pad that has the hole of inhaling, and the ejector pad is located between the support, base top cylinder module rear is equipped with gets material upset subassembly, the device will examine and repair its equipment to make its space become big to maintain, convenient to use to take the shooting of product and detect two steps.

Further, get material flip subassembly and include the hold-in range module, and hold-in range module installs in the base top, slider lateral wall is connected with the mounting panel on the hold-in range module, and the mounting panel is located second mounting bracket and keeps away from camera one side, servo motor one is installed at mounting panel lateral wall top, servo motor one output is connected with the lead screw, the cover is equipped with slider two in the lead screw outside, the mounting panel lateral wall is installed in lead screw bilateral symmetry and is guided way, guide rail one side is connected with the link, and link and slider two fixed connection, link one side is connected with the upset cylinder, the work end of upset cylinder is connected with the upset seat, upset seat top one side is equipped with servo motor two, install the connecting pipe in servo motor two one side rotations in the upset seat, the connecting pipe lower extreme is connected with the suction head in the upset seat below, connecting pipe and servo motor two output all overlap in the upset seat and are equipped with the synchronizing wheel, the connecting pipe upper end rotates in the upset seat top and is connected with the air inlet through being equipped with and gets material flip subassembly, makes it absorb the product and carries out simultaneously and turns over the product of getting.

Further, adjusting part includes screw rod one, and adjusting slot has been seted up to support one side, screw rod one rotates installs in the adjusting slot, and screw rod one upper end is connected with the handle in the support top, screw rod one outer wall is equipped with slider three in the adjusting slot endotheca, and slider three and first mounting bracket fixed connection, the straight slot mouth with camera lens looks adaptation has been seted up at first mounting bracket top, camera one both sides are connected with symmetrical L shape frame, rail groove has been seted up to first mounting bracket inner bottom wall symmetry, two be equipped with screw rod two and slide bar in the rail groove respectively, screw rod two one end is connected with the handle in the first mounting bracket outside, slide bar and two outsides of screw rod in the rail groove all overlap and are equipped with slider four, one side slider four passes through nut one and two threaded connection of screw rod, L shape frame and slider four fixed connection, through the adjusting part that is equipped with, make it conveniently adjust the position of camera one from top to bottom and left and right directions, avoided dismantling the operation of installing camera one, it is more convenient to use.

Further, the ejector pad top flushes with the support top, the mount is installed to cylinder module front side, mount top and camera two fixed connection, mount one side is equipped with shooting frame under with camera two, supports the product through ejector pad and support, but propelling movement product is close to shooting frame simultaneously, shoots through camera two.

Further, the second slider is in threaded connection with the screw rod through a screw nut, the connecting frame is in sliding connection with the guide rail, and the connecting frame is fixedly connected with the overturning cylinder so as to drive the second slider to move up and down, and therefore the height positions of the overturning cylinder and the overturning seat are adjusted.

Further, the third slider is connected with the first screw rod through the second nut, one side of the third slider is connected with the fourth slider in a sliding mode, and the first mounting frame is of an L-shaped structure so as to adjust the height and the left and right positions of the first camera, and the first camera can be adjusted without disassembling the first camera.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the utility model, the steps of shooting the edges on both sides and the front and back sides of a product are divided into two working procedures for operation detection, so that the first camera is driven by a servo module to move forwards and backwards for shooting, then the product is turned over by a material taking turning assembly, the back of the second camera is shot by the second camera, the shooting task is completed, and the product can be analyzed and compared to judge whether the product is subjected to quality problems such as flaws, bubbles and the like;

2. the utility model can adjust the up-down and left-right positions of the camera without disassembling the camera by the adjusting component, and is more convenient to use.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic elevational view of the present utility model of FIG. 1;

FIG. 3 is a schematic diagram of a structure between a servo module and a camera I according to the present utility model;

FIG. 4 is a schematic view of the structure between the cylinder module and the support of the present utility model;

FIG. 5 is a schematic view of the structure between the reversing cylinder and the reversing seat of the present utility model;

FIG. 6 is a schematic view of the structure between the first slider and the first mounting frame according to the present utility model;

in the figure: 1. a base; 2. a frame; 3. a bracket; 4. a mounting base; 5. a servo module; 6. a first sliding block; 7. a first mounting frame; 8. a first camera; 9. a cylinder module; 10. a second mounting frame; 11. a support frame; 12. a support; 13. a lifting cylinder; 14. a pushing block; 15. a shooting frame; 16. a fixing frame; 17. a second camera; 18. a synchronous belt module; 19. a mounting plate; 20. a servo motor I; 21. a screw rod; 22. a second slide block; 23. a connecting frame; 24. a turnover cylinder; 25. turning over the seat; 26. a servo motor II; 27. a suction head; 28. a connecting pipe; 29. a synchronizing wheel; 30. a synchronous belt; 31. a first screw; 32. a third slide block; 33. an L-shaped frame; 34. a second screw; 35. a slide bar; 36. and a sliding block IV.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The tab edge detection device as shown in fig. 1-6 comprises a base 1, a camera I8 and a camera II 17, the top of the base 1 is provided with a frame 2, one side top in the frame 2 is connected with a support 3, one side of the lower part of the support 3 is provided with a mounting seat 4, one side of the mounting seat 4 is provided with a servo module 5, one side of a sliding block I6 arranged on the servo module 5 is connected with a first mounting frame 7, the inner bottom wall of the first mounting frame 7 is provided with the camera I8, an adjusting component is arranged on the first mounting frame 7, the top of the base 1 is provided with a cylinder module 9 on one side of the camera I8, one side of the sliding block I9 is connected with a second mounting frame 10, one side of the second mounting frame 10 is connected with a support 11, the top of the support 11 is symmetrically provided with a support 12, one side wall of the second mounting frame 10 is provided with a lifting cylinder 13, the telescopic end of the lifting cylinder 13 is connected with a push block 14 with a suction hole, the push block 14 is arranged between the supports 12, and the rear of the cylinder module 9 at the top of the base 1 is provided with a material taking and a material overturning component.

In this example, get material flip subassembly includes hold-in range module 18, and hold-in range module 18 installs in base 1 top, slider lateral wall is connected with mounting panel 19 on the hold-in range module 18, and mounting panel 19 is located second mounting bracket 10 and keeps away from camera one 8 sides, servo motor one 20 is installed at mounting panel 19 lateral wall top, servo motor one 20 output is connected with lead screw 21, the outside cover of lead screw 21 is equipped with slider two 22, mounting panel 19 lateral wall is in lead screw 21 bilateral symmetry installs the guide rail, guide rail one side is connected with link 23, and link 23 and slider two 22 fixed connection, link 23 one side is connected with upset cylinder 24, the work end of upset cylinder 24 is connected with upset seat 25, upset seat 25 top one side is equipped with servo motor two 26, install connecting pipe 28 in servo motor two 26 one side rotations, the connecting pipe 28 lower extreme is connected with suction head 27 in upset seat 25 below, connecting pipe 28 and servo motor two 26 output all overlap in upset seat 25 and are equipped with synchronizing wheel 29, synchronizing wheel 29 is connected through hold-in the hold-in range 30, connecting pipe 28 upper end is connected with the air inlet head in upset seat 25 top rotation, through being equipped with and getting material flip subassembly, make it to take out the product simultaneously and put into production simultaneously.

In this example, adjusting part includes screw rod one 31, the adjustment tank has been seted up to support 3 one side, screw rod one 31 rotates to be installed in the adjustment tank, and screw rod one 31 upper end is connected with the handle in support 3 top, screw rod one 31 outer wall is equipped with slider three 32 in the adjustment tank endotheca, and slider three 32 and first mounting bracket 7 fixed connection, the straight slot with camera one 8 camera looks adaptation has been seted up at first mounting bracket 7 top, camera one 8 both sides are connected with symmetrical L shape frame 33, the rail groove has been seted up to first mounting bracket 7 interior bottom symmetry, be equipped with screw rod two 34 and slide bar 35 in two rail grooves respectively, screw rod two 34 one end is connected with the handle in first mounting bracket 7 outside, slide bar 35 and screw rod two 34 outside all overlap and are equipped with slider four 36 in the rail groove, one side slider four 36 passes through nut one and screw rod two 34 threaded connection, L shape frame 33 and slider four 36 fixed connection, through the adjusting part that is equipped with, make it conveniently adjust the position of camera one 8 about and the left and right directions, the operation of installing camera one 8 has been avoided, it is more convenient to use.

In this example, the top of the push block 14 is flush with the top of the support 12, the front side of the air cylinder module 9 is provided with a fixing frame 16, the top of the fixing frame 16 is fixedly connected with a second camera 17, a shooting frame 15 is arranged right below one side of the fixing frame 16 and the second camera 17 so as to support a product through the push block 14 and the support 12, and meanwhile, the product can be pushed to be close to the shooting frame 15 and shot through the second camera 17.

In this example, the second slider 22 is screwed to the screw 21 by a screw nut, the connecting frame 23 is slidably connected to the guide rail, and the connecting frame 23 is fixedly connected to the overturning cylinder 24, so as to drive the second slider 22 to move up and down, thereby adjusting the height positions of the overturning cylinder 24 and the overturning seat 25.

In this example, the third slider 32 is screwed with the first screw 31 by the second nut, the fourth slider 36 on one side is slidably connected with the slide rod 35, and the first mounting frame 7 has an L-shaped structure, so as to adjust the height and the left and right positions of the first camera 8, so that the first camera 8 can be adjusted without disassembling the first camera 8.

The working principle of the utility model is as follows: when in use, a product is placed on the support 12 below the first camera 8 by the discharging mechanism, then the first camera 8 can shoot, meanwhile, the first sliding block 6 is driven by the servo module 5 to drive the first installation frame 7 to move forwards and backwards, so that corresponding data are extracted from shooting analysis of front and rear end pieces of the product, then the second installation frame 10 is driven by the sliding block on the first installation frame 10 to move away from one side of the first camera 8 by the starting cylinder module 9 until the second installation frame moves to the position right below the shooting frame 15, meanwhile, the lifting cylinder 13 is started to push the pushing block 14 to drive the product to move upwards, then the second camera 17 can shoot the product, the lifting cylinder 13 is started to move downwards so that the pushing block 14 drives the product to be placed on the support 12, then the synchronous belt module 18 is started to drive the upper sliding block of the synchronous belt module 18 to move, so that the mounting plate 19 is driven to move synchronously, simultaneously, the first servo motor 20 is started to drive the screw rod 21 to rotate, the second slide block 22 is further driven to move upwards to drive the connecting frame 23 to slide along the guide rail, the connecting frame 23 can drive the overturning cylinder 24 to synchronously move until the suction head 27 moves to the upper side of a product, then the first servo motor 20 is driven to drive the screw rod 21, the second slide block 22 is driven to move downwards, the suction head 27 is driven to suck the product below, then the second slide block 22 is driven to move upwards, the overturning cylinder 24 is started to drive the overturning seat 25 to overturn, the overturning cylinder 24 can be overturned after shooting is finished by the camera II 17, the product is overturned to the lower side of the overturning seat 25, then the synchronous belt module 18 can be started to drive the mounting plate 19 to move to one side, then the first servo motor 20 can drive the screw rod 21 to drive the second slide block 22 to move downwards to place the product to a collecting position, analyzing and comparing whether the shot photo has defects such as uneven adhesive tape, bubbles and the like in the product by utilizing a corresponding data algorithm, thereby finishing the detection of the product; when the position of the first camera 8 needs to be finely tuned, the first screw 31 can be driven to rotate through the torsion handle, so that the third slider 32 is driven to move upwards, meanwhile, the third slider 32 can drive the first mounting frame 7 connected with the third slider to move upwards synchronously, fine tuning of the height position of the first camera 8 can be completed, the second screw 34 is driven through the torsion handle, the second screw 34 can be enabled to rotate, the second screw 34 drives the fourth slider 36 connected with the second screw 34 to move in the track groove, meanwhile, the sliding rod 35 connected with the second screw 34 can drive the L-shaped frame 33 connected with the upper side, the first camera 8 is driven to move synchronously, the fourth slider 36 on the other side is driven to slide along the sliding rod 35 through the first L-shaped frame 33 on the other side of the first camera 8, the left and right positions of the first camera 8 are changed, the first camera 8 can be adjusted without in and out of the disassembly, and the camera is more convenient to use and strong in practicability.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. The utility model provides a utmost point ear edge detection equipment, includes base (1), camera one (8) and camera two (17), base (1) top is equipped with frame (2), its characterized in that:

one side top is connected with support (3) in frame (2), support (3) lower part one side is equipped with mount pad (4), servo module (5) are installed to mount pad (4) one side, slider one (6) one side that is equipped with on servo module (5) is connected with first mounting bracket (7), wall is equipped with camera one (8) in first mounting bracket (7), install adjusting part on first mounting bracket (7), base (1) top is equipped with cylinder module (9) in camera one (8) one side, slider one side is connected with second mounting bracket (10) on cylinder module (9), second mounting bracket (10) one side is connected with support frame (11), support frame (11) top symmetry is equipped with support (12), second mounting bracket (10) lateral wall is equipped with lift cylinder (13) in support frame (11) one side, lift cylinder (13) flexible end is connected with ejector pad (14) that have the hole of inhaling, and ejector pad (14) are located between support (12), base (1) top is equipped with upset module (9) rear and gets material.

2. The tab edge detection apparatus according to claim 1, wherein: the material taking and overturning assembly comprises a synchronous belt module (18), the synchronous belt module (18) is arranged at the top of a base (1), the side wall of a sliding block on the synchronous belt module (18) is connected with a mounting plate (19), the mounting plate (19) is positioned at one side of a second mounting frame (10) far away from a camera I (8), a servo motor II (26) is arranged at the top of the side wall of the mounting plate (19), the output end of the servo motor I (20) is connected with a screw rod (21), a sliding block II (22) is sleeved outside the screw rod (21), guide rails are symmetrically arranged on the side wall of the mounting plate (19) on two sides of the screw rod (21), a connecting frame (23) is connected with a connecting frame (23), the connecting frame (23) is fixedly connected with the sliding block II (22), the working end of the overturning cylinder (24) is connected with an overturning seat (25), a servo motor II (26) is arranged at one side of the top of the overturning seat (25), a servo motor II (26) is rotatably arranged at one side of the servo motor II (26), the lower end of the connecting pipe (28) is connected with a connecting pipe II (27), and the connecting pipe II (25) is connected with the connecting pipe II (25), the synchronous wheel (29) is connected through a synchronous belt (30), and the upper end of the connecting pipe (28) is rotatably connected with an air inlet head at the top of the overturning seat (25).

3. The tab edge detection apparatus according to claim 1, wherein: the adjusting component comprises a first screw rod (31), an adjusting groove is formed in one side of a support (3), the first screw rod (31) is rotationally arranged in the adjusting groove, a handle is connected to the upper end of the first screw rod (31) above the support (3), a third sliding block (32) is arranged on the outer wall of the first screw rod (31) in the adjusting groove in a sleeved mode, the third sliding block (32) is fixedly connected with a first mounting frame (7), a straight groove opening matched with a first camera lens (8) is formed in the top of the first mounting frame (7), symmetrical L-shaped frames (33) are connected to two sides of the first camera lens (8), rail grooves are formed in the inner bottom wall of the first mounting frame (7), a second screw rod (34) and a sliding rod (35) are respectively arranged in the rail grooves, a fourth sliding block (36) is sleeved on the outer side of the second screw rod (35) and the second screw rod (34), and the fourth sliding block (36) is connected with the fourth sliding block (36) through a first nut and the second screw rod (34) in a threaded mode.

4. The tab edge detection apparatus according to claim 2, wherein: the top of the push block (14) is flush with the top of the support (12), a fixing frame (16) is installed on the front side of the air cylinder module (9), the top of the fixing frame (16) is fixedly connected with a second camera (17), and a shooting frame (15) is arranged right below one side of the fixing frame (16) and the second camera (17).

5. The tab edge detection apparatus according to claim 2, wherein: the second sliding block (22) is in threaded connection with the screw rod (21) through a screw rod nut, the connecting frame (23) is in sliding connection with the guide rail, and the connecting frame (23) is fixedly connected with the overturning cylinder (24).

6. The tab edge detection apparatus according to claim 3, wherein: the third sliding block (32) is in threaded connection with the first screw rod (31) through the second nut, the fourth sliding block (36) is in sliding connection with the sliding rod (35) on one side, and the first mounting frame (7) is of an L-shaped structure.