CN220763594U - Welding device for motorcycle instrument processing - Google Patents
Welding device for motorcycle instrument processing Download PDFInfo
- Publication number
- CN220763594U CN220763594U CN202322229580.9U CN202322229580U CN220763594U CN 220763594 U CN220763594 U CN 220763594U CN 202322229580 U CN202322229580 U CN 202322229580U CN 220763594 U CN220763594 U CN 220763594U
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- welding
- motorcycle instrument
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- bench
- square
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- 238000003466 welding Methods 0.000 title claims abstract description 55
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 210000001503 joint Anatomy 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004927 fusion Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of welding devices and discloses a welding device for motorcycle instrument processing, which comprises a welding table, wherein the top of the welding table is fixedly connected with an ultrasonic vibration head, the top of the welding table is fixedly provided with a die table mechanism, the die table mechanism comprises a base and a main die table assembly, the top of the base is provided with a square slot, the main die table assembly comprises a square insert block, and the top of the square insert block is fixedly connected with a bottom table.
Description
Technical Field
The utility model relates to the technical field of welding devices, in particular to a welding device for motorcycle instrument processing.
Background
Welding, also called fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics by means of heat, high temperature or high pressure, motorcycle instruments are usually made of Polycarbonate (PC) plastics, and in the process, ultrasonic welding is required to be performed by using an ultrasonic welding device, the principle is that ultrasonic welding is to transmit high-frequency vibration waves to the surfaces of two objects to be welded, and under the condition of pressurization, the surfaces of the two objects are rubbed with each other to form fusion between molecular layers, and the ultrasonic welding device mainly consists of an ultrasonic vibration head, a welding table, a mold table and the like.
In motorcycle instrument ultrasonic welding processing, need put into work piece molding assorted mould platform with the machined part, because the work piece is embedded in the mould bench, the hand is little with work piece contact surface be difficult for exerting a force when getting the material, leads to taking the work piece very inconvenient influence machining efficiency, because different model motorcycle instrument molding size is different, the situation that needs the change mould platform frequently appears, and when the mould platform is changed, need to carry out operations such as location and calibration on the welding bench to the mould platform, make the operation very inconvenient.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a welding device for motorcycle instrument processing, which aims to solve the problem that the existing welding device for motorcycle instrument processing in the prior art is inconvenient to take materials and replace a die table.
The utility model provides the following technical scheme: the utility model provides a welding set is used in motorcycle instrument processing, includes the welding bench, welding bench top fixedly connected with ultrasonic wave shakes the head, the top fixed mounting of welding bench has a mould platform mechanism, mould platform mechanism is including base, main module platform subassembly, square slot has been seted up at the base top, main module platform subassembly is including square inserted block, square inserted block top fixedly connected with base frame, square inserted block top fixedly connected with main module platform sleeve, the inside embedding motorcycle instrument weldment of main module platform sleeve, the circular slot has been seted up to main module platform subassembly inside bottom, installs telescopic machanism in its circular slot, telescopic machanism output fixed mounting has the movable table, the movable table cup joints in main module platform sleeve inside activity, and is located motorcycle instrument weldment bottom, base frame top fixed mounting has pneumatic mechanism, pneumatic mechanism output is through connecting pipe and telescopic machanism butt joint, the connecting pipe runs through main module platform sleeve and gets into main module platform sleeve circular slot; the square inserting block is matched with the square inserting groove at the top of the base.
Further, the mobile station is in clearance fit inside the main die sleeve.
Further, a first through hole penetrating into the square slot is formed in the front face of the base, a second through hole penetrating into the back is formed in the front face of the square plug, a lock rod is inserted into the first through hole, and the lock rod penetrates through the second through hole.
Further, the back of the lock rod is fixedly connected with a threaded column, the back of the inner wall of the square slot is provided with a threaded hole, and the threaded column is in threaded sleeve joint in the threaded hole.
Further, telescopic machanism is including first shell, first piston has been cup jointed to the inside activity of first shell, first piston top fixedly connected with push rod, the push rod top runs through first shell top and is connected with the mobile station, the storehouse of admitting air has been seted up to the inside bottom of first shell, the inlet port has been seted up to the storehouse inner wall that admits air, the connecting pipe is at inlet port inner wall fixed mounting.
Further, the first piston diameter is greater than the inlet bin diameter.
Further, the pneumatic mechanism comprises a second shell, a second piston is movably sleeved in the second shell, a compression rod is fixedly connected to the top of the second piston, the top of the compression rod penetrates out of the top of the second shell, an air outlet bin is formed in the bottom end of the inner wall of the second shell, an air outlet hole is formed in the inner wall of the air outlet bin, and the connecting pipe is fixedly mounted on the inner wall of the air outlet hole.
Further, the side wall of the first piston is provided with a rubber sealing ring.
Further, a rubber sealing ring is arranged on the side wall of the second piston.
The utility model has the technical effects and advantages that:
according to the utility model, the movable table is arranged to have the effect of jacking the motorcycle instrument welding part under the cooperation of the telescopic mechanism and the air pressure mechanism, when the motorcycle instrument welding part is completely ultrasonically welded in the main die table sleeve through the ultrasonic vibration head, the motorcycle instrument welding part can be jacked out of the main die table sleeve through the movable table, so that the problem that the contact surface between the hand part of an operator and the motorcycle instrument welding part is small and difficult to exert force when the operator takes the motorcycle instrument welding part is avoided, the material taking operation is more convenient, the working efficiency is improved, the die table mechanism is mainly divided into the base and the main die table assembly, the welding part is mainly fixed by the main die table assembly, the main die table assembly and the base are mainly inserted into the square slot at the top of the base through the square insertion block to be connected, and because the connection mode between the main die table assembly and the base is simple, and the base position is unchanged, the positioning calibration is not needed after the main die table sleeve is replaced, and the die table replacement operation is simpler and more convenient and quicker.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the die table of FIG. 1 according to the present utility model;
FIG. 3 is a schematic view of the telescopic mechanism of FIG. 2 according to the present utility model;
FIG. 4 is a schematic view of the pneumatic mechanism of FIG. 2 according to the present utility model;
fig. 5 is a schematic view of the lock lever structure of fig. 2 according to the present utility model.
The reference numerals are: 1. a welding table; 2. ultrasonic vibration head; 3. a die table mechanism; 4. motorcycle instrument weldment; 31. a base; 32. a master stage assembly; 33. square inserting block; 34. a base table; 35. a master stage sleeve; 36. a mobile station; 37. a telescoping mechanism; 38. an air pressure mechanism; 39. a connecting pipe; 310. a lock lever; 311. square slot; 312. a threaded column; 313. a threaded hole; 371. a first housing; 372. a first piston; 373. a push rod; 374. an air inlet bin; 374. an air inlet bin; 375. an air inlet hole; 381. a second housing; 382. a second piston; 383. a compression bar; 384. a gas outlet bin; 385. and an air outlet hole.
Detailed Description
The following describes specific embodiments of the present utility model in detail with reference to the drawings.
Referring to fig. 1 and 2, the utility model provides a welding device for motorcycle instrument processing, which comprises a welding table 1, wherein the top of the welding table 1 is fixedly connected with an ultrasonic vibration head 2, the top of the welding table 1 is fixedly provided with a die table mechanism 3, the die table mechanism 3 comprises a base 31 and a main die table assembly 32, the top of the base 31 is provided with a square slot 311, the main die table assembly 32 comprises a square insert 33, the top of the square insert 33 is fixedly connected with a bottom table 34, the top of the square insert 33 is fixedly connected with a main die table sleeve 35, a motorcycle instrument welding part 4 is embedded in the main die table sleeve 35, the bottom of the inside of the main die table assembly 32 is provided with a circular groove, a telescopic mechanism 37 is arranged in the circular groove, a movable table 36 is fixedly arranged at the output end of the telescopic mechanism 37, the movable table 36 is movably sleeved in the main die table sleeve 35 and is positioned at the bottom of the motorcycle instrument welding part 4, the top of the base 34 is fixedly provided with a pneumatic mechanism 38, the output end of the pneumatic mechanism 38 is in butt joint with the telescopic mechanism 37 through a connecting pipe 39, and the connecting pipe 39 penetrates through the main die table sleeve 35 into the circular groove of the main die table sleeve 35; the square plug 33 is matched with the square slot 311 at the top of the base 31.
Referring to fig. 2, the movable table 36 is in clearance fit inside the main table sleeve 35, so that a large friction resistance is avoided between the movable table and the inner wall of the main table sleeve 35 when the main table sleeve 35 is displaced.
Referring to fig. 2, a first hole penetrating into the square slot 311 is formed in the front of the base 31, a second hole penetrating into the back is formed in the front of the square insert 33, a lock rod 310 is inserted into the first hole, the lock rod 310 penetrates through the second hole, and the square insert 33 can be locked in the square slot 311 at the top of the base 31 by arranging the lock rod 310 to insert the first hole and the second hole.
Referring to fig. 5, a threaded post 312 is fixedly connected to the back of the lock rod 310, a threaded hole 313 is formed in the back of the inner wall of the square slot 311, the threaded post 312 is in threaded socket connection with the threaded hole 313, and after the lock rod 310 is inserted into the first through hole and the second through hole, the lock rod 310 is connected inside the threaded hole 313 through the threaded post 312, so that the natural sliding condition of the lock rod 310 can be avoided.
Referring to fig. 3, the telescopic mechanism 37 includes a first housing 371, a first piston 372 is movably sleeved inside the first housing 371, a push rod 373 is fixedly connected to the top of the first piston 372, the top of the push rod 373 penetrates through the top of the first housing 371 and is connected to the mobile station 36, an air inlet bin 374 is formed in the bottom of the interior of the first housing 371, an air inlet hole 375 is formed in the inner wall of the air inlet bin 374, a connecting pipe 39 is fixedly mounted on the inner wall of the air inlet hole 375, output air enters the air inlet bin 374 through the connecting pipe 39 from the air inlet hole 375, at this time, the air pressure at the bottom of the first piston 372 increases, the first piston 372 slides upwards inside the first housing 371 under the influence of the air pressure, and the push rod 373 is driven to move upwards to push the mobile station 36.
Referring to fig. 3, the diameter of the first piston 372 is larger than that of the air inlet bin 374, so that the first piston 372 can be prevented from entering the air inlet bin 374 to block the air inlet holes 375.
Referring to fig. 4, the air pressure mechanism 38 includes a second housing 381, a second piston 382 is movably sleeved inside the second housing 381, a compression rod 383 is fixedly connected to the top of the second piston 382, the top of the compression rod 383 penetrates through the top of the second housing 381, an air outlet bin 384 is provided at the bottom of the inner wall of the second housing 381, an air outlet hole 385 is provided at the inner wall of the air outlet bin 384, the connecting pipe 39 is fixedly installed at the inner wall of the air outlet hole 385, the space at the bottom of the second piston 382 is reduced by pushing the compression rod 383 downward, and at this time, air at the bottom of the second piston 382 is output by the air outlet hole 385 into the connecting pipe 39 to flow to the telescopic mechanism 37.
Referring to fig. 3, a rubber packing is provided on a sidewall of the first piston 372 to ensure sealing performance of the first piston 372 inside the first housing 371.
Referring to fig. 4, a rubber packing is provided on a side wall of the second piston 382 to ensure sealing performance of the second piston 382 inside the second housing 381.
The working principle of the utility model is as follows: after the motorcycle instrument welding piece 4 is placed into the main die table sleeve 35 and is welded by ultrasonic waves, the air pressure mechanism 38 can be pressed to output air, the air is input into the telescopic mechanism 37 through the connecting pipe 39, the telescopic mechanism is telescopic under the influence of air pressure, and when the telescopic mechanism 37 extends, the movable table 36 can be pushed up to move upwards in the main die table sleeve 35 by the pushing force, so that the motorcycle instrument welding piece 4 is jacked up in the main die table sleeve 35, the motorcycle instrument welding piece 4 is convenient to take, and the die table type needs to be replaced.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. The present utility model is not limited to the above-described embodiments, and the above-described embodiments and descriptions merely illustrate the principles of the utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a motorcycle instrument processing is with welding set, includes welding bench (1), welding bench (1) top fixedly connected with ultrasonic wave shakes first (2), its characterized in that: the welding bench is characterized in that a die bench mechanism (3) is fixedly arranged at the top of the welding bench (1), the die bench mechanism (3) comprises a base (31) and a main die bench assembly (32), a square slot (311) is formed in the top of the base (31), the main die bench assembly (32) comprises a square insert block (33), a base table (34) is fixedly connected to the top of the square insert block (33), a main die bench sleeve (35) is fixedly connected to the top of the square insert block (33), a motorcycle instrument welding part (4) is embedded in the main die bench sleeve (35), a circular groove is formed in the inner bottom of the main die bench assembly (32), a telescopic mechanism (37) is arranged in the circular groove, a movable table (36) is fixedly arranged at the output end of the telescopic mechanism (37), the movable table (36) is movably sleeved in the main die bench sleeve (35), an air pressure mechanism (38) is fixedly arranged at the top of the bottom of the motorcycle instrument welding part (4), and the output end of the air pressure mechanism (38) passes through a connecting pipe (39) and the main die bench sleeve (37) to penetrate through the circular groove (35); the square inserting block (33) is matched with the square inserting groove (311) at the top of the base (31).
2. The welding device for motorcycle instrument processing according to claim 1, wherein: the mobile station (36) is clearance fitted inside the main station sleeve (35).
3. The welding device for motorcycle instrument processing according to claim 1, wherein: the base (31) front is provided with a first perforation penetrating into the square slot (311), the square insert block (33) front is provided with a second perforation penetrating into the back, the first perforation is internally inserted with a lock rod (310), and the lock rod (310) penetrates through the second perforation.
4. A welding device for motorcycle instrument processing according to claim 3, wherein: the back of the lock rod (310) is fixedly connected with a threaded column (312), the back of the inner wall of the square slot (311) is provided with a threaded hole (313), and the threaded column (312) is in threaded sleeve joint in the threaded hole (313).
5. The welding device for motorcycle instrument processing according to claim 1, wherein: the telescopic machanism (37) is including first shell (371), first piston (372) has been cup jointed in the inside activity of first shell (371), first piston (372) top fixedly connected with push rod (373), first shell (371) top and mobile station (36) are connected are run through on push rod (373) top, inlet bin (374) have been seted up to first shell (371) inside bottom, inlet bin (374) inner wall is opened there is inlet port (375), connecting pipe (39) are at inlet port (375) inner wall fixed mounting.
6. The welding device for motorcycle instrument processing according to claim 5, wherein: the first piston (372) has a diameter greater than a diameter of the intake pocket (374).
7. The welding device for motorcycle instrument processing according to claim 1, wherein: the air pressure mechanism (38) comprises a second shell (381), a second piston (382) is movably sleeved in the second shell (381), a compression rod (383) is fixedly connected to the top of the second piston (382), the top of the compression rod (383) penetrates out of the top of the second shell (381), an air outlet bin (384) is formed in the bottom end of the inner wall of the second shell (381), an air outlet hole (385) is formed in the inner wall of the air outlet bin (384), and the connecting pipe (39) is fixedly installed in the inner wall of the air outlet hole (385).
8. The welding device for motorcycle instrument processing according to claim 5, wherein: the side wall of the first piston (372) is provided with a rubber sealing ring.
9. The welding device for motorcycle instrument processing according to claim 7, wherein: and a rubber sealing ring is arranged on the side wall of the second piston (382).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322229580.9U CN220763594U (en) | 2023-08-18 | 2023-08-18 | Welding device for motorcycle instrument processing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322229580.9U CN220763594U (en) | 2023-08-18 | 2023-08-18 | Welding device for motorcycle instrument processing |
Publications (1)
Publication Number | Publication Date |
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CN220763594U true CN220763594U (en) | 2024-04-12 |
Family
ID=90613619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322229580.9U Active CN220763594U (en) | 2023-08-18 | 2023-08-18 | Welding device for motorcycle instrument processing |
Country Status (1)
Country | Link |
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CN (1) | CN220763594U (en) |
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2023
- 2023-08-18 CN CN202322229580.9U patent/CN220763594U/en active Active
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