CN220761700U - Assembly detection tool for bridge armrest of flotation machine - Google Patents

Assembly detection tool for bridge armrest of flotation machine Download PDF

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Publication number
CN220761700U
CN220761700U CN202322491984.5U CN202322491984U CN220761700U CN 220761700 U CN220761700 U CN 220761700U CN 202322491984 U CN202322491984 U CN 202322491984U CN 220761700 U CN220761700 U CN 220761700U
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China
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reference plate
plate
bridge
flotation machine
armrest
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CN202322491984.5U
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Chinese (zh)
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顾磊
陈骁骐
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Daming Energy Equipment Jiangsu Co ltd
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Daming Energy Equipment Jiangsu Co ltd
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Abstract

The utility model discloses an assembly detection tool for a bridge armrest of a flotation machine, which comprises a linear plate, a first reference plate and a second reference plate, wherein the linear plate is used for being attached to the bridge or the armrest of the flotation machine; the linear plate is also fixed with at least one inner side reference plate, and the inner side reference plate is close to the first reference plate; the first reference plate and the second reference plate are respectively provided with a first alignment position and a second alignment position for aligning different flotation machine bridges. The utility model solves the problems of large occupied area, more labor cost and low assembly efficiency caused by assembling each bridge armrest, and has the advantages of good adaptability, high consistency, high assembly efficiency and small occupied area.

Description

Assembly detection tool for bridge armrest of flotation machine
Technical Field
The utility model relates to a flotation machine, in particular to an assembly detection tool for a bridge armrest of a flotation machine.
Background
The American Zhuo Aotu Tay flotation machine project has a plurality of models and sizes, and each device needs to be assembled and detected independently by a bridge and a handrail before being packaged and is distinguished by a unique device number. Because the bridge frame is large in size, the bridge frame needs to be sequentially spread in a factory to assemble the armrests, so that the bridge frame not only occupies a large area, but also takes a large amount of labor, and is low in efficiency. How to ensure the assembly of each bridge armrest is error-free, and can reduce the use of manpower and sites and improve the assembly efficiency, so that the assembly and detection tool special for the bridge armrests is needed to realize.
The problems existing at present mainly are as follows:
1) The handrail connecting holes of each bridge are drilled respectively, so that consistency is difficult to ensure, and whether the bridge is qualified or not is only detected by assembling the handrail of each bridge. When assembling with different models alternately, workers need to check the sizes according to the figures, and errors are easy to occur.
2) The bridge frame is paved and assembled in a factory building, a large field and more manpower are needed, the lifting time is also high, and the two procedures of detection and packaging are difficult to be connected, so that the whole efficiency is low although the labor is input.
3) The bridge frame is an important part in packaging, and the fact that the bridge frame cannot be packaged can lead to that many other parts can only stop waiting, so that assembly detection is needed for each bridge frame at present, and the overall efficiency of next packaging is reduced.
Disclosure of Invention
In order to solve the defects of the prior art, the utility model provides the assembly detection tool for the bridge armrests of the flotation machine, which solves the problems of large occupied area, more labor cost and low assembly efficiency caused by assembly of each bridge armrest, and has the advantages of good adaptability, high consistency, high assembly efficiency and small occupied area.
In order to achieve the technical purpose, the utility model adopts the following technical scheme: the assembly detection tool for the bridge arm of the flotation machine comprises a linear plate, a first reference plate and a second reference plate, wherein the linear plate, the first reference plate and the second reference plate are used for being attached to the bridge or the arm of the flotation machine, and the first reference plate and the second reference plate are respectively fixed at two ends of the linear plate;
the linear plate is also fixed with at least one inner side reference plate, and the inner side reference plate is close to the first reference plate;
the first reference plate and the second reference plate are respectively provided with a first alignment position and a second alignment position for aligning different flotation machine bridges.
Further, the first reference plate, the second reference plate, and the inner reference plate are parallel to each other and perpendicular to the straight plate.
Further, the first reference plate and the second reference plate are identical in length.
Further, the first alignment position and the second alignment position are cut-outs for aligning the center of the bridge frame of the flotation machine.
Further, the second reference plate and the inner reference plate are both fitted with reinforcing plates.
Further, the linear plate is mounted with a plurality of adjustment plates.
Further, the straight plate, the first reference plate, the second reference plate and the inner side reference plate are provided with handrail fixing holes corresponding to different flotation machine bridges.
In summary, the present utility model achieves the following technical effects:
the tooling plate is convenient to use, the matching modes of each product are the same, and consistency of bridge frame components can be realized;
the utility model is applicable to multiple medium-sized numbers, is convenient to convert and is not easy to generate errors;
according to the utility model, the product is not required to be spread, assembled and detected in a factory, and the problems of large occupied area, labor cost and low assembly efficiency of the product are solved;
the utility model can accelerate the circulation of products and greatly improve the output efficiency of next package.
Drawings
FIG. 1 is a schematic view of a bridge armrest of a flotation machine provided by an embodiment of the present utility model;
FIG. 2 is a schematic diagram of an assembly inspection tool;
FIG. 3 is a partial schematic view of a second datum plate in the K position;
FIG. 4 is a schematic illustration of a first type of bridge inspection;
FIG. 5 is a schematic illustration of the detection of the other side of the first model of FIG. 4;
FIG. 6 is a schematic illustration of a second type of bridge;
FIG. 7 is a schematic illustration of the detection of the other side of the second model of FIG. 6.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explanation of the present utility model and is not to be construed as limiting the present utility model, and modifications to the present embodiment, which may not creatively contribute to the present utility model as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Examples:
as shown in fig. 1, an assembly detection tool for a bridge frame handrail of a flotation machine is used for detecting assembly between a bridge frame 11 of the flotation machine and a handrail 12, and as shown in fig. 2, the assembly detection tool comprises a linear plate 2 for attaching the bridge frame or the handrail of the flotation machine, a first reference plate 5 and a second reference plate 7, wherein the first reference plate 5 and the second reference plate 7 are respectively fixed at two ends of the linear plate 2; the linear plate 2 is also fixed with at least one inner reference plate 3, the inner reference plate 3 being close to the first reference plate 5; the first reference plate 5 and the second reference plate 7 are used for being attached to the outer side face of one type of bridge frame 11 at two ends, and the inner side reference plate 3 is used for being attached to the outer side face of the other type of bridge frame 11 by being matched with the second reference plate 7, so that different types of bridge frames can be adapted; the first reference plate 5 and the second reference plate 7 are respectively provided with a first alignment position and a second alignment position for aligning different flotation machine bridges, and are used for aligning the centers of the bridges so as to ensure accurate detection.
The first reference plate 5, the second reference plate 7 and the inner side reference plate 3 are parallel to each other and are perpendicular to the linear plate 2, the structure of the bridge frame is met, and the detection accuracy is guaranteed.
The lengths of the first reference plate 5 and the second reference plate 7 are the same, so that the centers of the bridge frames can be aligned at two ends, and the alignment of the centers of the whole fixture and the bridge frames is ensured.
The first alignment position and the second alignment position are cut-outs for aligning the center of the flotation machine bridge. As shown in fig. 3, which is a schematic partial view of the second reference plate 7, the first alignment position and the second alignment position respectively use a first notch 701 and a second notch 702 for aligning the central positions of the different types of bridges 11. The first reference plate 5 is a third cutout 501 and a fourth cutout 502, respectively.
The inner reference plate 3 is also provided with alignment cuts for mating with alignment centers.
The second reference plate 7 and the inner reference plate 3 are matched with the reinforcing plate 1, and the first reference plate 5 and the inner reference plate 3 are also provided with cross bars 4.
The linear plate 2 is provided with a plurality of adjusting plates 6 for ensuring the straightness of the through length.
The straight line plate 2, the first reference plate 5, the second reference plate 7 and the inner side reference plate 3 are provided with handrail fixing holes corresponding to different flotation machine bridges.
The reinforcing plate 1, the linear plate 2, the first reference plate 5, the second reference plate 7 and the inner side reference plate 3 are welded together by adopting channel steel, and the plane of the adjusting plate 6 is machined in a machining mode, so that the straightness of the through length of the tooling plate is maintained.
Description of use:
1) The tooling plates are respectively used for 2half, the adjusting plates 6 are processed after welding and shaping, the straightness of the through length is guaranteed, holes are machined according to the sizes of the assembly holes, and the assembly holes of different types can be machined on one tooling plate. The first reference plate 5, the second reference plate 7 and the inner reference plate 3 are cut out of the center positions, and the purpose is to detect whether the bridge frame and the tooling plate are aligned in the center before the bridge frame is matched with a drilling hole.
2) As shown in fig. 4, after welding each bridge frame, the tool and the first type bridge frame 11 can be matched and positioned, the center a of the bridge frame 11 is taken as a reference, the second notch 702 of the second reference plate 7 of the tool and the fourth notch 502 of the first reference plate 5 are inspected and adjusted to coincide with the center of the bridge frame, the offset of the periphery of the tool and the edge of the bridge frame is detected, and drilling holes can be matched within 1-1.5 mm.
3) As shown in fig. 5, the tool is reversely matched with the other side of the bridge 11, and the tool is matched with the bridge for drilling after being adjusted in the position according to the same manner as 2).
4) As shown in fig. 6, the bridge 12 is replaced, the center of the bridge 12 is still used as a reference, the correct center position on the tooling is used for aligning the bridge 12, that is, the first notch 701 and the third notch 501 are aligned with the center B, and the misalignment amount is detected. Drilling according to the items 2) and 3). Fig. 7 is a schematic view of the other side of the inspection bridge 12.
5) After the tool is used for processing the handrail connecting holes of the bridge, the bridge has consistency, one bridge can be selected as an assembly, and the rest can flow the next working procedure.
The tool can be used as a unique template, and the connecting holes of the bridge frame and the armrests are respectively positioned and drilled by means of the tool template, so that assembly errors can be greatly reduced, and the positioning size of each bridge frame hole has the characteristic of consistency.
The fixture has the advantages that the positioning sizes of holes in the bridge frames are consistent, only one bridge frame can be reserved for assembly in each model, and each handrail piece can be disassembled and packaged after detection. The device does not need to be unfolded and assembled, can greatly reduce the use of the field and the number of personnel, also avoids a lot of lifting time, reduces the workload and improves the assembly efficiency.
The tool can be designed to be used on various bridges according to different equipment models, and the sizes of the bridge handrail positioning holes of different models can be embodied on the tool, so that the various models can be used alternately and have consistency in manufacturing, and convenience can be brought to use.
The tool can be assembled by only leaving one bridge, other bridges can be normally assembled, and packaging of other products cannot be affected, so that overall packaging efficiency is improved.
The foregoing description is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model in any way, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical principles of the present utility model are within the scope of the technical solutions of the present utility model.

Claims (7)

1. The utility model provides an assembly detection frock of flotation device crane span structure handrail which characterized in that: the device comprises a linear plate (2), a first reference plate (5) and a second reference plate (7), wherein the linear plate is used for being attached to a bridge frame or an armrest of a flotation machine, and the first reference plate (5) and the second reference plate (7) are respectively fixed at two ends of the linear plate (2);
the linear plate (2) is also fixed with at least one inner side reference plate (3), and the inner side reference plate (3) is close to the first reference plate (5);
the first reference plate (5) and the second reference plate (7) are provided with a first alignment position and a second alignment position for aligning different flotation machine bridges.
2. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 1, wherein: the first reference plate (5), the second reference plate (7) and the inner side reference plate (3) are parallel to each other and are perpendicular to the linear plate (2).
3. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 2, wherein: the first reference plate (5) and the second reference plate (7) are the same in length.
4. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 1, wherein: and the first alignment position and the second alignment position are cut-outs used for aligning the center of the flotation machine bridge.
5. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 1, wherein: the second reference plate (7) and the inner reference plate (3) are both matched with a reinforcing plate (1).
6. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 1, wherein: the linear plate (2) is provided with a plurality of adjusting plates (6).
7. The assembly inspection tool for a bridge armrest of a flotation machine according to claim 1, wherein: the straight line plate (2), the first reference plate (5), the second reference plate (7) and the inner side reference plate (3) are provided with handrail fixing holes corresponding to different flotation machine bridges.
CN202322491984.5U 2023-09-13 2023-09-13 Assembly detection tool for bridge armrest of flotation machine Active CN220761700U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322491984.5U CN220761700U (en) 2023-09-13 2023-09-13 Assembly detection tool for bridge armrest of flotation machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322491984.5U CN220761700U (en) 2023-09-13 2023-09-13 Assembly detection tool for bridge armrest of flotation machine

Publications (1)

Publication Number Publication Date
CN220761700U true CN220761700U (en) 2024-04-12

Family

ID=90601008

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322491984.5U Active CN220761700U (en) 2023-09-13 2023-09-13 Assembly detection tool for bridge armrest of flotation machine

Country Status (1)

Country Link
CN (1) CN220761700U (en)

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