CN220761638U - Flat oblique cantilever material loading cutting module - Google Patents
Flat oblique cantilever material loading cutting module Download PDFInfo
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- CN220761638U CN220761638U CN202322403761.9U CN202322403761U CN220761638U CN 220761638 U CN220761638 U CN 220761638U CN 202322403761 U CN202322403761 U CN 202322403761U CN 220761638 U CN220761638 U CN 220761638U
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- cutting
- feeding
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- material pipe
- flat
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- 239000000463 material Substances 0.000 title claims abstract description 53
- 238000005520 cutting process Methods 0.000 title claims abstract description 52
- 230000007704 transition Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000012546 transfer Methods 0.000 claims description 23
- 238000012545 processing Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 1
- 238000005553 drilling Methods 0.000 abstract description 8
- 230000003139 buffering effect Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 description 7
- 210000000707 wrist Anatomy 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Abstract
The utility model relates to the technical field of production of oblique cantilever of overhead lines, in particular to a flat oblique cantilever feeding and cutting module, which solves the problem that equipment in the prior art is not automatic enough; the feeding device pulls the material pipe to move to the upper part of the first frame body, the feeding device grabs the material pipe to move to the cutting device for cutting treatment, and the transition device stores the treated material pipe and continuously moves forward for the next procedure; according to the flat inclined cantilever feeding and cutting module, the feeding device and the cutting device are designed into a whole, so that the feeding and cutting processes can be automatically carried out on the material pipe in the whole process, the functions of cutting, drilling and chamfering are completed, the transition device is designed at the rear, the buffering function is achieved, the transition device can enable the cut material pipe to wait before the part assembly module, and work between the feeding and cutting module and the part assembly module is not interfered.
Description
Technical Field
The utility model relates to the technical field of production of oblique cantilever of overhead contact systems, in particular to a flat oblique cantilever feeding and cutting module.
Background
Along with the rapid development of railway construction in China, new requirements are put forward on the process quality standards of related parts in the railway industry, and requirements on the construction and maintenance precision of driving lines are higher and higher. In the driving line of a railway, a contact net is an important component for ensuring the normal operation of the railway, is lapped on an electric railway power supply line and directly bears the primary task of conveying energy for an electric train. The cantilever is a contact net supporting device, and cantilever pre-allocation is an important content in electrified railway construction. The high-speed railway has extremely high precision requirement on the installation of the contact network, most parts of the high-speed railway contact network engineering can not be repeatedly disassembled and assembled, after accurate calculation, the cantilever supporting device must be precisely assembled in place at one time, is limited by conditions such as high altitude on site, and needs to adopt a mode of ground batch prefabrication in advance, so that the quality, the progress and the construction efficiency of subsequent construction are directly influenced by the quality of one-time construction in the whole contact suspension.
The wrist arm comprises a wrist arm pipe and a combined carrier cable seat or an aluminum alloy positioning ring sleeved on the wrist arm pipe, and an aluminum alloy supporting connector. The production process of the wrist comprises multiple working procedures of selecting materials, feeding, pushing materials to a processing area, machining, returning materials to an assembly area, pushing materials, assembling and the like. In the production process of the cantilever, when the long cantilever is used for feeding and cutting, workers are often required to participate in operation to move and adjust the pipe fitting, so that automation is not realized, and the scheme designs a highly-automatic feeding and cutting module under the background.
Disclosure of Invention
Based on the expression, the utility model provides a flat inclined cantilever feeding and cutting module, which aims to solve the problem that equipment in the prior art is not automatic enough.
The technical scheme for solving the technical problems is as follows:
the utility model provides a flat cantilever material loading cutting module, includes first support body, feeding device, material cutting unit and transition device have set gradually on the first support body, feeding device pulls the material pipe and removes to first support body top, feeding device snatchs the material pipe and removes to cutting device department cutting treatment, transition device deposits the material pipe that the treatment is good and continue to move forward and carry out next process.
On the basis of the technical scheme, the utility model can be improved as follows.
Furthermore, the feeding device, the cutting device and the transition device are all provided with two parallel groups for simultaneously processing the material pipes.
Further, feed arrangement includes traction assembly, lift cylinder, track pulley, be provided with side's pipe and fixing base on the first support body, be provided with the track pulley on the side's pipe, be provided with lift cylinder and forked tail slip table on the fixing base, lift cylinder drives forked tail slip table and reciprocates.
Further, the feeding device comprises a first ground rail, a first transfer assembly and a first clamping cylinder, wherein the first ground rail is arranged on the first frame body, the first transfer assembly is slidably connected to the first ground rail, the first clamping cylinder is arranged on the first transfer assembly and used for clamping the material pipe, and a pulley for supporting the material pipe is arranged on the first transfer assembly.
Further, the cutting device comprises an electric saw assembly, a drilling machine assembly and a chamfering assembly.
Further, the transition device comprises a second frame body, a second ground rail is arranged on the second frame body, a second transfer assembly is connected to the second ground rail in a sliding mode, a second clamping cylinder and a pulley are arranged on the second transfer assembly, and the second clamping cylinder is used for clamping a material pipe supported on the pulley.
Further, the side of any material feeding unit is provided with the buffering subassembly, the buffering subassembly is including buffering the frame and moving a subassembly, the top of buffering the frame is provided with the chain, move a subassembly and include the fixed arm, be provided with the Y to the slide rail towards buffering the frame on the fixed arm, be provided with Z to cylinder manipulator on the Y to the slide rail, Z is to the material pipe after the manipulator snatchs the cutting process and removes to on the chain.
Compared with the prior art, the technical scheme of the application has the following beneficial technical effects:
according to the flat inclined cantilever feeding and cutting module, the feeding device and the cutting device are designed into a whole, so that the feeding and cutting processes can be automatically carried out on the material pipe in the whole process, the functions of cutting, drilling and chamfering are completed, the transition device is designed at the rear, the buffering function is achieved, the transition device can enable the cut material pipe to wait before the part assembly module, and work between the feeding and cutting module and the part assembly module is not interfered.
Drawings
FIG. 1 is a schematic structural view of a feeding and cutting module for a flat and oblique cantilever provided by the utility model;
FIG. 2 is a schematic view of the structure of FIG. 1 from another perspective;
FIG. 3 is an enlarged view of a portion of area A of FIG. 1;
FIG. 4 is an enlarged view of a portion of region B of FIG. 1;
FIG. 5 is an enlarged view of a portion of region C of FIG. 2;
in the drawings, the list of components represented by the various numbers is as follows:
1. a first frame body; 11. square tubes; 12. a fixing seat; 2. a feeding device; 21. a lifting cylinder; 22. a track pulley; 23. dovetail sliding table; 3. a feeding device; 31. a first ground rail; 32. a first transfer assembly; 33. a first clamping cylinder; 4. a cutting device; 41. a power saw assembly; 42. a drill assembly; 43. chamfering component; 5. a transition device; 51. a second frame body; 52. a second ground rail; 53. a second transfer assembly; 54. a second clamping cylinder; 6. a cache component; 61. a cache rack; 62. a fixed arm; 63. a Y-direction slide rail; 64. a Z-direction manipulator; 7. and a material pipe.
Detailed Description
In order to facilitate an understanding of the present application, a more complete description of the present application will now be provided with reference to the relevant figures. Examples of the present application are given in the accompanying drawings. This application may, however, be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
It will be appreciated that spatially relative terms such as "under …," "under …," "below," "under …," "over …," "above," and the like may be used herein to describe one element or feature's relationship to another element or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements or features described as "under" or "beneath" other elements would then be oriented "on" the other elements or features. Thus, the exemplary terms "under …" and "under …" may include both an upper and a lower orientation. Furthermore, the device may also include an additional orientation (e.g., rotated 90 degrees or other orientations) and the spatial descriptors used herein interpreted accordingly.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or be connected to the other element through intervening elements. In the following embodiments, "connected" is understood to mean "electrically connected", "communicatively connected", and the like, if the connected circuits, modules, units, and the like have electrical or data transferred therebetween.
As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," and/or the like, specify the presence of stated features, integers, steps, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof.
The feeding and cutting module for the flat and inclined cantilever shown in fig. 1-5 comprises a first frame body 1, wherein a feeding device 2, a feeding device 3, a cutting device 4 and a transition device 5 are sequentially arranged on the first frame body 1, the feeding device 2 pulls a material pipe 7 to move to the upper part of the first frame body 1, the feeding device 3 grabs the material pipe 7 to move to the cutting device 4 for cutting, particularly cutting, drilling, marking and code spraying, the processed material pipe 7 is stored at the transition device 5 after the processing is finished, and the material pipe is continuously moved forward to carry out the next procedure according to the requirement.
The cantilever is divided into a flat cantilever and an inclined cantilever, in the production process of the flat cantilever, the cantilever pipe raw material of the flat cantilever is called a long pipe, the rest part of the cantilever pipe after machining is called a short pipe if the length of the rest part meets the production requirements of the flat cantilever with other specifications, and is called a waste pipe 7 if the length of the rest part of the cantilever pipe does not meet the production requirements, and in order to be simultaneously processed, the feeding device 2, the feeding device 3, the cutting device 4 and the transition device 5 are all provided with two parallel groups for simultaneously processing the material pipe 7.
The feeding device 2 comprises a traction assembly, a lifting cylinder 21 and a track pulley 22, wherein the square tube 11 and a fixed seat 12 are arranged on the first frame body 1, the track pulley 22 is arranged on the square tube 11, the lifting cylinder 21 and a dovetail sliding table 23 are arranged on the fixed seat 12, and the lifting cylinder 21 drives the dovetail sliding table 23 to move up and down. The drawing component is not shown in the drawing, the material pipe 7 is drawn onto the track of the first frame body 1, then the electromagnetic valve controls the lifting cylinder 21 to push the single material pipe 7 to fall onto the track pulley 22, and the lifting cylinder 21 drives the dovetail sliding table 23 at the end part of the lifting cylinder to drive the material pipe 7 when moving.
The feeding device 3 comprises a first ground rail 31, a first transfer assembly 32 and a first clamping cylinder 33, wherein the first ground rail 31 is arranged on the first frame body 1, the first transfer assembly 32 is slidably connected to the first ground rail 31, the first clamping cylinder 33 is arranged on the first transfer assembly 32 and used for clamping the material pipe 7, and a pulley for supporting the material pipe 7 is arranged on the first transfer assembly 32. The first transfer component 32 is a platform sliding on the first ground rail 31, the first clamping cylinder 33 installed at the top of the first transfer component 32 clamps the material pipe 7 on the upper rail, and then the first transfer component 32 drives the material pipe 7 to move towards the cutting device 4.
The cutting device 4 comprises a power saw assembly 41, a drill assembly 42, a chamfering assembly 43. The electric saw assembly 41 is located at the forefront end and is firstly contacted with the end part of the material pipe 7, the electric saw is installed on a platform, the platform is driven by a corresponding air cylinder to move up and down and left and right, the drilling machine assembly 42 is arranged at the rear of the electric saw assembly 41 and consists of drilling machines symmetrically arranged on two sides, the drilling machines are also installed on corresponding stand tables, and the stand tables are sent by the corresponding air cylinders to be close to and far away from the material pipe 7. The chamfering assembly 43 is disposed rearmost and is driven by a motor that drives a chamfering tool at the output shaft, the motor being mounted on a base plate that is driven by a lifting device that is rack and pinion engagement drive.
The transition device 5 mainly serves as a buffer. After cutting, drilling and chamfering are finished, the material pipe 7 continues to advance, and the material pipe 7 is transferred to the transition device 5. The transition device 5 comprises a second frame body 51, a second ground rail 52 is arranged on the second frame body 51, a second transfer component 53 is connected to the second ground rail 52 in a sliding manner, a second clamping cylinder 54 and a pulley are arranged on the second transfer component 53, and the second clamping cylinder 54 is used for clamping the material pipe 7 supported on the pulley. The second transfer assembly 53 is similar in basic construction and principles to the first transfer assembly 32. The transition device 5 can make the cut material pipe 7 wait before the component assembly module, so that the work between the feeding cutting module and the component assembly module is not interfered.
In order to receive the waste pipe 7 with the length not reaching the standard after cutting, a buffer assembly 6 is arranged on the side of the feeding device 3, the buffer assembly 6 comprises a buffer frame 61 and a moving assembly, a chain is arranged above the buffer frame 61, the moving assembly comprises a fixed arm 62, a Y-direction sliding rail 63 facing the buffer frame 61 is arranged on the fixed arm 62, a Z-direction cylinder manipulator is arranged on the Y-direction sliding rail 63, a Z-direction manipulator 64 grabs the material pipe 7 after the cutting process and moves onto the chain, a clamping cylinder is used at the end part of the Z-direction manipulator 64, a pushing cylinder is used for driving force of the Z-direction manipulator, and a pushing cylinder is used for driving force of the Y-direction sliding rail 63.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.
Claims (7)
1. The utility model provides a flat oblique cantilever material loading cutting module, its characterized in that, includes first support body, feeding device, cutting device and transition device have set gradually on the first support body, feeding device pulls the material pipe and removes to first support body top, feeding device snatchs the material pipe and removes to cutting device department cutting treatment, transition device deposits the material pipe that the processing is good and continue to move forward and carry out next process.
2. The flat and oblique cantilever feeding and cutting module according to claim 1, wherein the feeding device, the cutting device and the transition device are all provided with two parallel groups for simultaneously processing the material pipes.
3. The flat oblique cantilever feeding and cutting module according to claim 1, wherein the feeding device comprises a traction assembly, a lifting cylinder and a track pulley, the first frame body is provided with a square tube and a fixing base, the square tube is provided with the track pulley, the fixing base is provided with the lifting cylinder and a dovetail sliding table, and the lifting cylinder drives the dovetail sliding table to move up and down.
4. The flat and oblique cantilever feeding and cutting module according to claim 1, wherein the feeding device comprises a first ground rail, a first transfer assembly and a first clamping cylinder, the first ground rail is arranged on the first frame body, the first transfer assembly is slidably connected to the first ground rail, the first clamping cylinder is arranged on the first transfer assembly and used for clamping a material pipe, and a pulley for supporting a material discharging pipe is arranged on the first transfer assembly.
5. The flat and oblique cantilever loading cutting module of claim 1, wherein the cutting device comprises an electric saw assembly, a drill assembly, and a chamfering assembly.
6. The flat and oblique cantilever feeding and cutting module according to claim 1, wherein the transition device comprises a second frame body, a second ground rail is arranged on the second frame body, a second transferring assembly is connected to the second ground rail in a sliding mode, a second clamping cylinder and a pulley are arranged on the second transferring assembly, and the second clamping cylinder is used for clamping a material pipe supported on the pulley.
7. The flat oblique cantilever feeding and cutting module according to claim 1, wherein a buffer assembly is arranged on the side of any feeding device, the buffer assembly comprises a buffer frame and a moving assembly, a chain is arranged above the buffer frame, the moving assembly comprises a fixed arm, a Y-direction sliding rail facing the buffer frame is arranged on the fixed arm, a Z-direction manipulator is arranged on the Y-direction sliding rail, and a material pipe after the Z-direction cylinder manipulator grabs and cuts the working procedure is moved onto the chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322403761.9U CN220761638U (en) | 2023-09-05 | 2023-09-05 | Flat oblique cantilever material loading cutting module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322403761.9U CN220761638U (en) | 2023-09-05 | 2023-09-05 | Flat oblique cantilever material loading cutting module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220761638U true CN220761638U (en) | 2024-04-12 |
Family
ID=90603006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322403761.9U Active CN220761638U (en) | 2023-09-05 | 2023-09-05 | Flat oblique cantilever material loading cutting module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220761638U (en) |
-
2023
- 2023-09-05 CN CN202322403761.9U patent/CN220761638U/en active Active
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