CN220761467U - Material welding device of solar photovoltaic panel bracket - Google Patents
Material welding device of solar photovoltaic panel bracket Download PDFInfo
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- CN220761467U CN220761467U CN202322353087.8U CN202322353087U CN220761467U CN 220761467 U CN220761467 U CN 220761467U CN 202322353087 U CN202322353087 U CN 202322353087U CN 220761467 U CN220761467 U CN 220761467U
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- 238000003466 welding Methods 0.000 title claims abstract description 104
- 239000000463 material Substances 0.000 title claims abstract description 26
- 230000001681 protective effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 7
- 238000013519 translation Methods 0.000 description 10
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of photovoltaic panel bracket processing, in particular to a material welding device of a solar photovoltaic panel bracket, which is used for carrying out straight seam welding on a sheath through a translational welding head to replace manual welding of the sheath, so that the welding precision is improved, the attractiveness of a welding seam is improved, and the processing stability is improved; the welding device comprises a supporting underframe, a welding seat, a bedplate, a welding mechanism and a clamping mechanism, wherein the welding seat is fixedly arranged at the top end of the supporting underframe; the welding mechanism comprises bearing seats, a screw rod, a motor, guide rails, a sliding seat, a linkage plate and a welding head, wherein two groups of bearing seats are fixedly installed on the bedplate, the screw rod is rotatably installed between the two groups of bearing seats, the motor is fixedly installed on the bedplate, the power output end of the motor is fixedly connected with the power input end of the screw rod, two groups of guide rails are oppositely and fixedly installed on the bedplate, and a threaded lantern ring is arranged in the sliding seat.
Description
Technical Field
The utility model relates to the technical field of photovoltaic panel bracket processing, in particular to a material welding device of a solar photovoltaic panel bracket.
Background
With the development and continuous progress of society, new energy is more and more paid attention to, and solar energy utilization is more and more common, and a solar photovoltaic bracket is a special bracket designed for placing, installing and fixing a solar panel in a solar photovoltaic power generation system, and is generally made of aluminum alloy, carbon steel and stainless steel, and is generally formed by welding an aluminum alloy pipe, a carbon steel pipe and a stainless steel pipe.
However, in the prior art, in the process of welding a solar photovoltaic bracket, a pipe fitting is usually placed on a welding table, a worker holds the pipe fitting by one hand, then a welding gun performs welding work by the other hand, the pipe fitting is easy to shake by using an artificial hand, the welding position is easy to deviate, the perpendicularity during welding cannot be ensured, the welding qualification rate is greatly reduced, and the processing stability is poor.
Disclosure of Invention
In order to solve the technical problems, the utility model provides the material welding device for the solar photovoltaic panel bracket, which is used for performing straight seam welding on the sheath through the translational welding head to replace manual welding on the sheath, so that the welding precision is improved, the aesthetic degree of a welding seam is improved, and the processing stability is improved.
The utility model relates to a material welding device of a solar photovoltaic panel bracket, which comprises a supporting underframe, a welding seat, a bedplate, a welding mechanism and a clamping mechanism, wherein the welding seat is fixedly arranged at the top end of the supporting underframe;
the welding mechanism comprises bearing seats, a screw rod, a motor, guide rails, a sliding seat, a linkage plate and a welding head, wherein two groups of bearing seats are fixedly installed on the bedplate, the screw rod is rotatably installed between the two groups of bearing seats, the motor is fixedly installed on the bedplate, the power output end of the motor is fixedly connected with the power input end of the screw rod, two groups of guide rails are fixedly installed on the bedplate relatively, a threaded lantern ring is arranged in the sliding seat, the threaded lantern ring of the sliding seat is sleeved on the screw rod, the bottom end of the sliding seat is slidably clamped on the two groups of guide rails, the linkage plate is fixedly installed on the sliding seat, the welding head is fixedly installed on the linkage plate, and the welding head is connected with an external welding machine.
The utility model relates to a material welding device of a solar photovoltaic panel bracket, which comprises a clamping bracket, guide post support plates, supporting guide posts, a clamp plate mounting frame, supporting sliding blocks, clamp plates, air cylinder supports and clamping air cylinders, wherein the clamping bracket is fixedly arranged on a supporting underframe, four groups of guide post support plates are fixedly arranged at the top end of the clamping bracket, two groups of supporting guide posts are fixedly arranged in parallel in the four groups of guide post support plates, the clamp plate mounting frame is provided with two groups of supporting sliding blocks, the bottom end of each group of clamp plate mounting frame is symmetrically and fixedly provided with the two groups of supporting sliding blocks, the two groups of supporting sliding blocks are respectively and slidably sleeved on the two groups of supporting guide posts, each group of clamp plate mounting frame is fixedly provided with one group of clamp plates, the top end of each clamping bracket is symmetrically and fixedly provided with the two groups of air cylinder supports, and the output end of each clamping air cylinder is fixedly connected with the clamp plate mounting frame.
The utility model relates to a material welding device of a solar photovoltaic panel bracket, which further comprises an air cylinder supporting plate, a limiting air cylinder and a limiting top piece, wherein the air cylinder supporting plate is fixedly arranged on a clamping bracket, the limiting air cylinder is fixedly arranged at the top end of the air cylinder supporting plate, and the limiting top piece is fixedly arranged at the output end of the limiting air cylinder.
The utility model relates to a material welding device of a solar photovoltaic panel bracket, which also comprises a lamp bracket and an illuminating lamp, wherein the lamp bracket is fixedly arranged on a bedplate, and the illuminating lamp is fixedly arranged on the lamp bracket.
According to the material welding device for the solar photovoltaic panel bracket, two groups of limiting plates are oppositely arranged at two ends of the guide rail.
According to the material welding device for the solar photovoltaic panel bracket, four groups of anti-slip pad feet are arranged at four corners of the bottom end of the supporting underframe.
According to the material welding device for the solar photovoltaic panel bracket, the clamping ends of the clamping plates are adhered and provided with the protective rubber pads.
According to the material welding device for the solar photovoltaic panel bracket, the rubber pad is arranged on the outer end face of the limiting top piece.
Compared with the prior art, the utility model has the beneficial effects that:
fix photovoltaic frame sheath on fixture, afterwards start the welding machine, the welding machine welds the sheath through the soldered connection, then start the motor, the motor output drives the screw rod and rotates, afterwards pivoted screw rod cooperates with the screw thread lantern ring on the slide, drive the whole translation of slide, then slide and two sets of guide rail slip join in marriage and lead the slide translation, afterwards the slide passes through linkage board and drives the soldered connection translation, then carry out straight seam welding to the sheath through the soldered connection of translation, replace artifical welded sheath, improve welding precision, improve the pleasing to the eye degree of welding seam, improve process stability.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an enlarged schematic view of a welding mechanism;
FIG. 3 is an enlarged schematic view of the clamping mechanism;
the reference numerals in the drawings: 1. a support chassis; 2. a welding seat; 3. a platen; 4. a bearing seat; 5. a screw; 6. a motor; 7. a guide rail; 8. a slide; 9. a linkage plate; 10. a welding head; 11. a clamping bracket; 12. a guide post support plate; 13. supporting guide posts; 14. a clamping plate mounting frame; 15. a support slider; 16. a clamping plate; 17. a cylinder support; 18. a clamping cylinder; 19. a cylinder support plate; 20. a limit cylinder; 21. a spacing topsheet; 22. a lamp holder; 23. an illuminating lamp.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 3, the material welding device of the solar photovoltaic panel bracket comprises a supporting underframe 1, a welding seat 2, a bedplate 3, a welding mechanism and a clamping mechanism, wherein the welding seat 2 is fixedly arranged at the top end of the supporting underframe 1, the bedplate 3 is fixedly arranged at the top end of the welding seat 2, the welding mechanism is fixedly arranged on the bedplate 3, and the clamping mechanism is fixedly arranged on the supporting underframe 1;
the welding mechanism comprises bearing seats 4, a screw rod 5, a motor 6, guide rails 7, a sliding seat 8, a linkage plate 9 and a welding head 10, wherein two groups of bearing seats 4 are fixedly arranged on the bedplate 3, the screw rod 5 is rotatably arranged between the two groups of bearing seats 4, the motor 6 is fixedly arranged on the bedplate 3, the power output end of the motor 6 is fixedly connected with the power input end of the screw rod 5, two groups of guide rails 7 are oppositely and fixedly arranged on the bedplate 3, a threaded lantern ring is arranged in the sliding seat 8, the threaded lantern ring of the sliding seat 8 is sleeved on the screw rod 5, the bottom end of the sliding seat 8 is slidably clamped on the two groups of guide rails 7, the linkage plate 9 is fixedly arranged on the sliding seat 8, the welding head 10 is fixedly arranged on the linkage plate 9, and the welding head 10 is connected with an external welding machine; fix photovoltaic frame sheath on fixture, afterwards start the welding machine, the welding machine welds the sheath through welding head 10, then start motor 6, motor 6 output drives screw rod 5 rotation, afterwards screw rod 5 and the screw thread lantern ring cooperation on slide 8, drive the whole translation of slide 8, then slide 8 and two sets of guide rail 7 slip join in marriage and lead slide 8 translation, afterwards slide 8 drives welding head 10 translation through linkage plate 9, then carry out straight seam welding to the sheath through the welding head 10 of translation, replace artifical welding sheath, improve welding precision, improve the aesthetic measure of welding seam, improve the stability of processing.
As a preference of the above embodiment, the clamping mechanism includes a clamping bracket 11, a guide pillar support plate 12, a supporting guide pillar 13, a clamping plate mounting frame 14, supporting sliding blocks 15, clamping plates 16, cylinder supports 17 and clamping cylinders 18, the clamping bracket 11 is fixedly mounted on the supporting underframe 1, four groups of guide pillar support plates 12 are fixedly mounted at the top end of the clamping bracket 11, two groups of supporting guide pillars 13 are fixedly mounted in parallel in the four groups of guide pillar support plates 12, the clamping plate mounting frame 14 is provided with two groups of supporting sliding blocks 15 symmetrically and fixedly mounted at the bottom end of each group of clamping plate mounting frame 14, the two groups of supporting sliding blocks 15 are respectively and slidably sleeved on the two groups of supporting guide pillars 13, a group of clamping plates 16 is fixedly mounted on each group of clamping plate mounting frame 14, two groups of cylinder supports 17 are symmetrically and fixedly mounted at the top end of the clamping bracket 11, a group of clamping cylinders 18 is fixedly mounted on each group of cylinder supports 17, and the output end of the clamping cylinders 18 is fixedly connected with the clamping plate mounting frame 14; placing the sheath between two sets of splint 16, afterwards starting two sets of clamping cylinder 18, clamping cylinder 18 output promotes splint mounting bracket 14 translation, and splint mounting bracket 14 slides on two sets of support guide pillar 13 through two sets of support slider 15, then drives splint 16 translation through the splint mounting bracket 14 that moves, until two sets of splint 16 all paste tightly with the sheath outer wall, press from both sides the sheath tightly, the gap that the sheath docked is located the upside simultaneously exposes to welding head 10 welds the butt joint gap, fixes the sheath through fixture fast, improves convenient to use.
As a preference of the above embodiment, the device further comprises a cylinder supporting plate 19, a limiting cylinder 20 and a limiting top piece 21, wherein the cylinder supporting plate 19 is fixedly installed on the clamping bracket 11, the limiting cylinder 20 is fixedly installed at the top end of the cylinder supporting plate 19, and the limiting top piece 21 is fixedly installed at the output end of the limiting cylinder 20; after the sheath is fixed, the limiting cylinder 20 is started, the output end of the limiting cylinder 20 is controlled to stretch, the output end of the limiting cylinder 20 drives the limiting top piece 21 to translate until the limiting top piece 21 is attached to the end part of the sheath, the sheath is longitudinally limited, the sheath is prevented from longitudinally sliding, and the use stability is improved.
As a preference of the above embodiment, the device further comprises a lamp holder 22 and an illuminating lamp 23, wherein the lamp holder 22 is fixedly arranged on the bedplate 3, and the illuminating lamp 23 is fixedly arranged on the lamp holder 22; through setting up light 23, be convenient for observe the processing condition under the dim condition of optic fibre, improve the practicality of use.
As a preference of the above embodiment, two sets of limiting plates are oppositely arranged at two ends of the guide rail 7; the sliding seat 8 is prevented from being separated from the guide rail 7 due to the over travel of the sliding seat 8, and the use stability is improved.
As the preference of the embodiment, four groups of anti-skid pad feet are arranged at four corners of the bottom end of the supporting underframe 1; increase and support chassis 1 bottom support frictional force, prevent unexpected slip of equipment, improve stability in use.
As a preference of the above embodiment, the clamping end of the clamping plate 16 is provided with a protective rubber mat in an adhesion manner; the outer end face of the sheath clamped by the clamping plate 16 is protected, the outer end face of the sheath is prevented from being damaged by the clamp, and the use stability is improved.
As a preference of the above embodiment, a rubber pad is provided on the outer end surface of the limit top sheet 21; the end part of the sheath is protected, the end part of the sheath is prevented from being extruded and deformed, and the use stability is improved.
According to the material welding device for the solar photovoltaic panel bracket, when the material welding device works, a sheath is placed between two groups of clamping plates 16, then two groups of clamping cylinders 18 are started, the output ends of the clamping cylinders 18 push the clamping plate mounting frame 14 to translate, the clamping plate mounting frame 14 slides on the two groups of supporting guide posts 13 through the two groups of supporting sliding blocks 15, then the moving clamping plate mounting frame 14 drives the clamping plates 16 to translate until the two groups of clamping plates 16 are tightly attached to the outer wall of the sheath, the sheath is clamped, meanwhile, the butt joint gap of the sheath is exposed at the upper side, after the sheath is fixed, the limiting cylinders 20 are started, the output ends of the limiting cylinders 20 control the output ends to extend, the limiting top pieces 21 are driven to translate until the limiting top pieces 21 are attached to the end portions of the sheath, the sheath is longitudinally limited, the sheath is prevented from longitudinally sliding, then a welding machine is started, the welding machine welds the sheath through a welding head 10, the output end of the motor 6 drives the screw 5 to rotate, the rotating screw 5 is matched with a threaded sleeve ring on the sliding seat 8, the sliding seat 8 is driven to integrally translate, then the sliding seat 8 is matched with the sliding seat 7 to translate the sliding seat 8, the sliding seat 8 is guided by the sliding seat 8, the sliding seat 8 is driven by the linkage plate 9, and then the sliding seat 8 is driven by the sliding seat 8 to translate through the welding head 10, and the welding head 10 is driven to translate the welding head, and the welding joint of the sheath is welded, and the welding precision is improved.
The material welding device for the solar photovoltaic panel bracket is a common mechanical mode in the installation mode, the connection mode or the setting mode, and can be implemented as long as the beneficial effects of the material welding device can be achieved.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (8)
1. The material welding device of the solar photovoltaic panel bracket is characterized by comprising a supporting underframe (1), a welding seat (2), a bedplate (3), a welding mechanism and a clamping mechanism, wherein the welding seat (2) is fixedly arranged at the top end of the supporting underframe (1), the bedplate (3) is fixedly arranged at the top end of the welding seat (2), the welding mechanism is fixedly arranged on the bedplate (3), and the clamping mechanism is fixedly arranged on the supporting underframe (1);
the welding mechanism comprises a bearing seat (4), a screw rod (5), a motor (6), a guide rail (7), a sliding seat (8), a linkage plate (9) and a welding head (10), wherein two groups of bearing seats (4) are fixedly installed on a bedplate (3), the screw rod (5) is rotatably installed between the two groups of bearing seats (4), the motor (6) is fixedly installed on the bedplate (3), the power output end of the motor (6) is fixedly connected with the power input end of the screw rod (5), two groups of guide rails (7) are fixedly installed on the bedplate (3) relatively, a threaded collar is arranged in the sliding seat (8), the threaded collar of the sliding seat (8) is sleeved on the screw rod (5), the bottom end of the sliding seat (8) is slidably clamped on the two groups of guide rails (7), the linkage plate (9) is fixedly installed on the sliding seat (8), the welding head (10) is fixedly installed on the linkage plate (9), and the welding head (10) is connected with an external welding machine.
2. The material welding device of a solar photovoltaic panel support according to claim 1, wherein the clamping mechanism comprises a clamping bracket (11), a guide pillar support plate (12), supporting guide pillars (13), a clamping plate mounting frame (14), supporting sliding blocks (15), clamping plates (16), air cylinder supports (17) and clamping cylinders (18), the clamping bracket (11) is fixedly mounted on the supporting underframe (1), four groups of guide pillar support plates (12) are fixedly mounted at the top end of the clamping bracket (11), two groups of supporting guide pillars (13) are fixedly mounted in parallel in the guide pillar support plate (12), the clamping plate mounting frame (14) is provided with two groups, two groups of supporting sliding blocks (15) are symmetrically and fixedly mounted at the bottom end of the clamping plate mounting frame (14), the two groups of supporting sliding blocks (15) are respectively and slidably sleeved on the two groups of supporting guide pillars (13), one group of clamping plates (16) are fixedly mounted on the clamping plate mounting frame (14), two groups of air cylinder supports (17) are symmetrically and fixedly mounted at the top end of the clamping bracket (11), two groups of air cylinder supports (17) are fixedly mounted on the clamping frame (17), and the clamping cylinders (18) are fixedly mounted at the output end of the clamping frame (18).
3. The material welding device for the solar photovoltaic panel support according to claim 2, further comprising a cylinder support plate (19), a limiting cylinder (20) and a limiting top sheet (21), wherein the cylinder support plate (19) is fixedly installed on the clamping support (11), the limiting cylinder (20) is fixedly installed at the top end of the cylinder support plate (19), and the limiting top sheet (21) is fixedly installed at the output end of the limiting cylinder (20).
4. The material welding device for the solar photovoltaic panel bracket according to claim 1, further comprising a lamp holder (22) and an illuminating lamp (23), wherein the lamp holder (22) is fixedly arranged on the bedplate (3), and the illuminating lamp (23) is fixedly arranged on the lamp holder (22).
5. A material welding device for a solar photovoltaic panel bracket according to claim 1, wherein two sets of limiting plates are oppositely arranged at two ends of the guide rail (7).
6. The material welding device of the solar photovoltaic panel bracket according to claim 1, wherein four groups of anti-slip cushion feet are arranged at four corners of the bottom end of the supporting underframe (1).
7. A material welding device for solar photovoltaic panel brackets according to claim 2, characterized in that the clamping ends of the clamping plates (16) are provided with protective rubber pads in an adhesion manner.
8. A material welding device for a solar photovoltaic panel bracket according to claim 3, wherein a rubber pad is arranged on the outer end surface of the limiting top sheet (21).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322353087.8U CN220761467U (en) | 2023-08-31 | 2023-08-31 | Material welding device of solar photovoltaic panel bracket |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322353087.8U CN220761467U (en) | 2023-08-31 | 2023-08-31 | Material welding device of solar photovoltaic panel bracket |
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Publication Number | Publication Date |
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CN220761467U true CN220761467U (en) | 2024-04-12 |
Family
ID=90619211
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322353087.8U Active CN220761467U (en) | 2023-08-31 | 2023-08-31 | Material welding device of solar photovoltaic panel bracket |
Country Status (1)
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CN (1) | CN220761467U (en) |
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2023
- 2023-08-31 CN CN202322353087.8U patent/CN220761467U/en active Active
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