CN220751845U - Automatic tension detector - Google Patents
Automatic tension detector Download PDFInfo
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- CN220751845U CN220751845U CN202322426706.1U CN202322426706U CN220751845U CN 220751845 U CN220751845 U CN 220751845U CN 202322426706 U CN202322426706 U CN 202322426706U CN 220751845 U CN220751845 U CN 220751845U
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- 238000004891 communication Methods 0.000 claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 239000000872 buffer Substances 0.000 claims description 5
- 238000012360 testing method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 230000002159 abnormal effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
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- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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Abstract
The utility model relates to the technical field of 5G antenna transmission, in particular to an automatic tension detector which comprises a base, a frame body and a communication product, wherein the frame body is arranged at the upper end of the base, a tension sensing mechanism is arranged on the upper surface of the base, a jig table is arranged at the front side of the tension sensing mechanism, the communication product is arranged on the jig table, one end of the communication product is fixed with the tension sensing mechanism which is used for pulling the communication product to detect and can be used for feeding back a tension value, and a pressing detection mechanism which is used for pressing the communication product and feeding back the pressure value to the detector in real time is arranged at the top of the frame body. According to the utility model, the push-down detection mechanism and the tension sensing mechanism are mutually matched, so that automatic tension detection can be realized on a communication product, the phenomenon that the precision cannot be controlled during manual testing of a transmission shaft in the field of 5G communication is solved, and the phenomena of abnormal 5G communication and the like caused by manufacturing problems are avoided; meanwhile, multiple groups of products can be tested, so that the yield of the whole production is improved, and the labor cost is reduced.
Description
Technical Field
The utility model relates to the technical field of 5G antenna transmission, in particular to an automatic tension detector.
Background
The 5G antenna is used as a 5G communication product, which needs to be detected in production. At present, manual detection is adopted, and a pull meter is used for manually carrying out pull test and pressure test on a product. It has the following disadvantages: the manually applied tensile force cannot reach the level with the product, and the error precision of the result tested by the same product is very large; when the pressure of a product is tested by a pressure gauge manually, the pressed points are different, and the testing error is very large; moreover, the efficiency of manual detection is too low and takes too long. Accordingly, one skilled in the art would provide an automatic tension tester to solve the above-mentioned problems.
Disclosure of Invention
In order to solve the technical problems, the utility model provides an automatic tension detecting machine which comprises a base, a frame body and a communication product, wherein the frame body is arranged at the upper end of the base, a tension sensing mechanism is arranged on the upper surface of the base, a jig table is arranged at the front side of the tension sensing mechanism, the communication product is arranged on the jig table, one end of the communication product is fixed with the tension sensing mechanism which is used for pulling the communication product to detect and can implement feedback tension value, and a pressing detection mechanism which is used for pressing the communication product and feeding back the pressure value to the detecting machine in real time is arranged at the top of the frame body.
Preferably: the front end of base is equipped with the control cabinet, and switch is installed to the side position of control cabinet, and the display is still installed to the front side middle part position of control cabinet, and the left and right sides that is located the display all is equipped with control button.
Preferably: the top of the frame body is provided with an alarm lamp, and the alarm lamp adopts a trichromatic lamp.
Preferably: the pushing detection mechanism comprises a mounting frame, a cylinder is arranged in the middle of the upper end of the mounting frame, the bottom of the cylinder penetrates through the mounting frame and is connected with an S-shaped high-precision pressure sensor through a floating joint, and the lower end of the S-shaped high-precision pressure sensor is provided with a scratch-proof pressure head.
Preferably: the left side and the right side of the S-shaped high-precision pressure sensor are both in sliding connection with the side wall of the mounting frame.
Preferably: high-precision linear guide rails are arranged in the left side wall and the right side wall of the mounting frame, and the left end and the right end of the S-shaped high-precision pressure sensor are mounted on the high-precision linear guide rails and are in sliding connection with the high-precision linear guide rails.
Preferably: limiting buffers are arranged at the bottoms of the left side wall and the right side wall of the mounting frame.
Preferably: the tension sensing mechanism comprises an S-shaped high-precision tension sensor, and the front end of the S-shaped high-precision tension sensor is provided with a scratch-proof tension head.
Preferably: the high-precision linear slide rail is arranged at the side edge of the bottom of the S-shaped high-precision tension sensor, the S-shaped high-precision tension sensor slides on the high-precision linear slide rail, a ball screw is connected with the middle position of the bottom of the S-shaped high-precision tension sensor in a threaded manner, and a servo motor is arranged at one end of the ball screw.
Preferably: the high-precision linear sliding rail is characterized in that a fixed rail is further arranged on the outer side of one of the high-precision linear sliding rails, a plurality of photoelectric sensors are arranged on the fixed rail along the length direction of the fixed rail at equal intervals, and a movable piece is arranged on the S-shaped high-precision tension sensor and is close to the rear side of one end of the fixed rail.
The utility model has the technical effects and advantages that:
according to the utility model, the push-down detection mechanism and the tension sensing mechanism are mutually matched, so that automatic tension detection can be realized on a communication product, the phenomenon that the precision cannot be controlled during manual testing of a transmission shaft in the field of 5G communication is solved, and the phenomena of abnormal 5G communication and the like caused by manufacturing problems are avoided; meanwhile, multiple groups of products can be tested, so that the yield of the whole production is improved, and the labor cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an automatic tension detecting machine according to an embodiment of the present application;
FIG. 2 is a front view of an automatic tension tester according to an embodiment of the present application;
FIG. 3 is a side view of an automatic tension tester provided in an embodiment of the present application;
fig. 4 is a schematic structural diagram of a pressing detection mechanism in an automatic tension detecting machine according to an embodiment of the present disclosure;
fig. 5 is a front view of a pressing detection mechanism in an automatic tension detecting machine according to an embodiment of the present application;
FIG. 6 is a side view of a hold-down detection mechanism in an automatic tension detector provided in an embodiment of the present application;
fig. 7 is a schematic structural diagram of a tension sensing mechanism in an automatic tension detecting machine according to an embodiment of the present disclosure;
FIG. 8 is a top view of a tension sensing mechanism in an automatic tension tester according to an embodiment of the present disclosure;
fig. 9 is a side view of a tension sensing mechanism in an automatic tension detecting machine according to an embodiment of the present application.
In the figure:
1. a base; 2. a frame body; 3. a console; 4. an alarm lamp; 5. a pressing detection mechanism; 6. a tension sensing mechanism; 7. a communication product; 31. a display; 32. a control button; 33. a power switch; 51. a mounting frame; 52. a cylinder; 53. a floating joint; 54. an S-shaped high-precision pressure sensor; 55. scratch-proof pressure head; 56. a high-precision linear guide rail; 57. a limit buffer; 61. s-shaped high-precision tension sensor; 62. scratch-proof tension head; 63. high-precision linear slide rail; 64. a ball screw; 65. a servo motor; 66. a fixed rail; 67. a photoelectric sensor; 68. and a moving plate.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description. The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Examples
Referring to fig. 1 to 9, in this embodiment, an automatic tension detector is provided, which includes a base 1, a frame 2 and a communication product 7, wherein a console 3 is provided at the front end of the base 1, the console 3 implements automatic control of the whole detector, wherein a power switch 33 is installed at a side edge of the console 3, which controls a power supply of the whole detector, and is turned on and turned off if turned on, otherwise, the power supply is turned off;
the display 31 is also arranged in the middle of the front side of the control console 3, the display 31 is used for displaying parameter values on the detector, so that a user can intuitively see data, and meanwhile, control buttons 32 are arranged on the front side surface of the control console 3 and positioned on the left side and the right side of the display 31, and the control buttons 32 realize control operation on the automation of the detector;
the frame body 2 is arranged at the upper end of the base 1, the upper surface of the base 1 is provided with a tension sensing mechanism 6, the front side of the tension sensing mechanism 6 is provided with a jig table, a communication product 7 is arranged on the jig table, one end of the communication product 7 is fixed with the tension sensing mechanism 6 for pulling the communication product 7 to detect and feeding back a tension value, meanwhile, the top of the frame body 2 is provided with a pressing detection mechanism 5, and the bottom of the pressing detection mechanism 5 presses the communication product 7 and feeds back the pressure value to the detection machine in real time;
the communication product 7 is a 5G communication product, the pulling force of the communication product needs to be detected in the production and processing process, and the communication product 7 needing to be detected is manually placed on a detection jig table during detection and is started through a control button 32 on the control table 3; then, the pressing detection mechanism 5 at the top presses down to press the product, and the sensor feeds back the pressure value; at this time, the pulling force sensing mechanism 6 pulls the pressed product backwards and feeds back the pulling force value of the product; after the test is finished, the system feeds back the tested data and the comparison value, so that whether the rack on the product is normal or not is determined, the rack is displayed on the display 31, after the test is finished, the display 31 displays the products for testing OK and NG, the OK products are collected after being taken down, and the NG products are placed in a NG frame to wait for maintenance;
the top of the frame body 2 is provided with an alarm lamp 4, the alarm lamp 4 adopts a three-color lamp, and the three colors of red, green and yellow respectively represent faults, normal operation and warning, and the state of the detector can be visually seen through the color of the lamp, so that the faults of the detector can be timely found;
in the push-down detection mechanism 5, including the mounting bracket 51, the upper end middle part of the mounting bracket 51 is equipped with the cylinder 52, the bottom of the cylinder 52 runs through the mounting bracket 51 and connects the high-accuracy pressure sensor 54 of S type through the floating joint 53, and the left and right sides of the high-accuracy pressure sensor 54 of S type is all with the lateral wall sliding connection of the mounting bracket 51, and then realize spacing keeping to the high-accuracy pressure sensor 54 of S type, make it can be comparatively stable in the course of reciprocate, meanwhile, there is scratch-proof pressure head 55 in the lower extreme of the high-accuracy pressure sensor 54 of S type, when the cylinder 52 drives the high-accuracy pressure sensor 54 of S type to move down and realize pushing down to the communication product 7, scratch-proof pressure head 55 contacts with the product, and compresses tightly the product, its scratch-proof effect can protect the product, avoid causing the damage of the product;
the left and right ends of the S-shaped high-precision pressure sensor 54 are arranged on the high-precision linear guide rail 56 and are in sliding connection with the high-precision linear guide rail 56, so that the S-shaped high-precision pressure sensor 54 is limited under the action of the high-precision linear guide rail 56, the stability of the upward and downward movement of the S-shaped high-precision pressure sensor is maintained, and the downward pressing position of the S-shaped high-precision pressure sensor can have high precision when the S-shaped high-precision pressure sensor is pressed down;
moreover, in order to avoid the excessive moving distance of the S-shaped high-precision pressure sensor 54 when being pressed down, limiting buffers 57 are arranged at the bottoms of the left and right side walls of the mounting frame 51, and the limiting buffers 57 can limit the downward moving distance of the S-shaped high-precision pressure sensor 54 so as to avoid damage to products caused by the excessive pressing of the S-shaped high-precision pressure sensor 54;
the tension sensing mechanism 6 is matched with the pressing detection mechanism 5 to realize tension detection of a product, and comprises an S-shaped high-precision tension sensor 61, wherein the front end of the S-shaped high-precision tension sensor 61 is provided with a scratch-proof tension head 62, the scratch-proof tension head 62 is in contact connection with a communication product 7, and damage to the product can be avoided when the product is pulled;
the side edge of the bottom of the S-shaped high-precision tension sensor 61 is provided with a high-precision linear slide rail 63, the S-shaped high-precision tension sensor 61 slides on the high-precision linear slide rail 63, meanwhile, the middle position of the bottom of the S-shaped high-precision tension sensor 61 is in threaded connection with a ball screw 64, one end of the ball screw 64 is provided with a servo motor 65, when the S-shaped high-precision tension sensor 61 moves, the servo motor 65 is started and drives the ball screw 64 to rotate, so that the S-shaped high-precision tension sensor 61 moves on the high-precision linear slide rail 63, the pulling of a communication product 7 is realized, and the tension is fed back in real time;
the fixed rail 66 is further arranged on the outer side of one of the high-precision linear sliding rails 63, a plurality of photoelectric sensors 67 are arranged on the fixed rail 66 at equal intervals along the length direction of the fixed rail 66, meanwhile, a moving piece 68 is arranged on the S-shaped high-precision tension sensor 61 and close to the rear side of one end of the fixed rail 66, the moving piece 68 moves along with the S-shaped high-precision tension sensor 61 in the moving process of pulling the communication product 7, meanwhile, the photoelectric sensors 67 are used as a triggering feedback element through the photoelectric sensors 67, signals of the photoelectric sensors 67 can be fed back to the control console 3 after the S-shaped high-precision tension sensor 61 reaches the position, the control console 3 stops the S-shaped high-precision tension sensor 61 to move continuously, the limiting of the moving distance of the S-shaped high-precision tension sensor 61 is achieved, the pulling distance is prevented from being overlong, and the communication product 7 is damaged.
According to the utility model, through the mutual matching of the pressing detection mechanism 5 and the tension sensing mechanism 6, automatic tension detection can be realized on the communication product 7, the phenomenon that the precision cannot be controlled during manual testing of the transmission shaft in the 5G communication field is solved, and the phenomena of abnormal 5G communication and the like caused by manufacturing problems are avoided; meanwhile, multiple groups of products can be tested, so that the yield of the whole production is improved, and the labor cost is reduced.
It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present utility model without the inventive step, are intended to be within the scope of the present utility model. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (10)
1. The utility model provides an automatic pulling force detects machine, includes base (1), support body (2) and communication product (7), and support body (2) are installed in base (1) upper end, its characterized in that:
the upper surface of the base (1) is provided with a tension sensing mechanism (6), the front side of the tension sensing mechanism (6) is provided with a jig table, the communication product (7) is arranged on the jig table, and one end of the communication product is fixed with the tension sensing mechanism (6) for pulling the communication product (7) to detect and feeding back a tension value;
the top of the frame body (2) is provided with a pressing communication product (7) and feeds back a pressure value to a pressing detection mechanism (5) of the detector in real time.
2. The automatic tension detector according to claim 1, wherein a console (3) is arranged at the front end of the base (1), a power switch (33) is arranged at the side edge position of the console (3), a display (31) is further arranged at the middle position of the front side of the console (3), and control buttons (32) are arranged on the left side and the right side of the display (31).
3. The automatic tension detector according to claim 1, wherein the top of the frame body (2) is provided with an alarm lamp (4), and the alarm lamp (4) adopts a trichromatic lamp.
4. The automatic tension detector according to claim 1, wherein the pressing detection mechanism (5) comprises a mounting frame (51), an air cylinder (52) is arranged in the middle of the upper end of the mounting frame (51), the bottom of the air cylinder (52) penetrates through the mounting frame (51) and is connected with an S-shaped high-precision pressure sensor (54) through a floating joint (53), and a scratch-proof pressure head (55) is arranged at the lower end of the S-shaped high-precision pressure sensor (54).
5. The automatic tension tester according to claim 4, wherein the left and right sides of the S-shaped high-precision pressure sensor (54) are slidably connected to the side wall of the mounting frame (51).
6. The automatic tension tester according to claim 5, wherein the left and right side walls of the mounting frame (51) are respectively provided with a high-precision linear guide rail (56), and the left and right ends of the S-shaped high-precision pressure sensor (54) are mounted on the high-precision linear guide rails (56) and are slidably connected with the high-precision linear guide rails.
7. The automatic tension tester according to claim 6, wherein the bottoms of the left and right side walls of the mounting frame (51) are provided with limit buffers (57).
8. The automatic tension detector according to claim 1, wherein the tension sensing mechanism (6) comprises an S-shaped high-precision tension sensor (61), and a scratch-proof tension head (62) is arranged at the front end of the S-shaped high-precision tension sensor (61).
9. The automatic tension detector according to claim 8, wherein a high-precision linear slide rail (63) is arranged at the bottom side edge of the S-shaped high-precision tension sensor (61), the S-shaped high-precision tension sensor (61) slides on the high-precision linear slide rail (63), a ball screw (64) is in threaded connection with the middle position of the bottom of the S-shaped high-precision tension sensor (61), and a servo motor (65) is installed at one end of the ball screw (64).
10. The automatic tension detector according to claim 9, wherein a fixed rail (66) is further arranged on the outer side of one of the high-precision linear slide rails (63), a plurality of photoelectric sensors (67) are arranged on the fixed rail (66) at equal intervals along the length direction of the fixed rail (66), and a movable sheet (68) is arranged on the rear side of one end, close to the fixed rail (66), of the S-shaped high-precision tension sensor (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322426706.1U CN220751845U (en) | 2023-09-07 | 2023-09-07 | Automatic tension detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322426706.1U CN220751845U (en) | 2023-09-07 | 2023-09-07 | Automatic tension detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220751845U true CN220751845U (en) | 2024-04-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322426706.1U Active CN220751845U (en) | 2023-09-07 | 2023-09-07 | Automatic tension detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220751845U (en) |
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2023
- 2023-09-07 CN CN202322426706.1U patent/CN220751845U/en active Active
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