CN220724434U - Cover plate framework structure for wide carding machine - Google Patents

Cover plate framework structure for wide carding machine Download PDF

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Publication number
CN220724434U
CN220724434U CN202322201304.1U CN202322201304U CN220724434U CN 220724434 U CN220724434 U CN 220724434U CN 202322201304 U CN202322201304 U CN 202322201304U CN 220724434 U CN220724434 U CN 220724434U
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cover plate
support member
bone
vertical
supporting component
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CN202322201304.1U
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张建兵
顾炜华
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Geron Card Clothing Jiangsu Co ltd
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Geron Card Clothing Jiangsu Co ltd
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Abstract

The utility model relates to the technical field of card clothing equipment, and discloses a cover plate framework structure for a wide carding machine, which comprises a joint, and a cover plate framework and a cylindrical pin which are arranged on the joint, wherein the cover plate framework comprises a top supporting component and a bottom horizontal supporting component, and the top supporting component and the bottom horizontal supporting component pass through two side supporting components: the upper vertical support member, the middle vertical support member, the lower inclined support member, the lower vertical support member and the bottom inclined support member are connected to each other and thus form an upper cavity extending along a longitudinal axis length of the cover bone; the bottom horizontal supporting component and the cover plate bone horizontal supporting piece are connected with each other through the cover plate bone vertical supporting pieces at two sides, and therefore a lower cavity is formed, the cavity also synchronously extends along the longitudinal axis length direction of the cover plate bone to form a whole cover plate bone, and joints are fixedly arranged in the lower cavity at two ends of the cover plate bone. The deformation resistance of the cover plate bone formed by the utility model is improved by 18-20% under the same condition.

Description

Cover plate framework structure for wide carding machine
Technical Field
The utility model relates to the technical field of card clothing equipment, in particular to a cover plate framework structure for a wide carding machine.
Background
The elastic cover plate for the carding machine is a key carding part on the carding machine in the spinning process, as shown in figure 1, the carding machine plays the roles of carding, evenly mixing, removing impurities, neps, short piles and waste cotton in the main carding area of the equipment, and the carding machine is related to the quality index of the final resultant yarn. The movable cover plate framework for the carding machine in the prior art mainly comprises two kinds, wherein one kind is made of cast iron materials and is made of iron bars. The other is an aluminum bone strip formed by extrusion processing of an aluminum alloy material. The movable cover plate framework bottom of the carding machine is coated with the elastic card clothing to form a single rotary cover plate, when the carding machine is used, a plurality of rotary cover plates are connected into an elastic card clothing carding area through chains or synchronous belts, and then the rotary cover plates are driven by a driving mechanism to move relatively with a cylinder on a rail of a cylinder Lin Qu, so that a free carding area is formed, and the carding, uniform mixing, impurity removal and short velvet removal of fibers are realized. The aluminum alloy movable cover plate skeleton is generally composed of cover plate bones and joints at two ends, the strength requirements on the cover plate bones are different when the aluminum alloy movable cover plate skeleton is used under different carding machine widths, the existing cover plate bones are generally hollow, and the cover plate bone profile has enough resistance moment along the direction of tin Lin Xiangqie in the existing carding machine with tin Lin Kuandu of 1020 mm. However, if the cylinder width is increased beyond 1200mm, in particular 1380mm, the existing cover plate bone resistance moment and strength are no longer sufficient, and when the strength is insufficient, serious deformation and vibration are generated in the length direction of the cover plate bones, and the deformation and vibration of one or more cover plate bones may reach the resonance range of the system, so that each cover plate bone and the needle point of the elastic card clothing thereof contact the needle point of the cylinder card clothing. The needle points of the card clothing are damaged, the service life of the card clothing is shortened, and the machine damage of the carding machine can be seriously caused. In addition to the necessary resistance moment and resistance to deformation, the cover plate bone must also conduct away the heat generated during carding with as little deformation as possible.
The patent application of publication No. CN 216274503U discloses a movable cover plate with a reinforcing structure, which comprises a hollow cover plate bone and an end head arranged on the cover plate bone, wherein a supporting structure is arranged in the cover plate bone, and comprises a horizontal supporting part in the horizontal direction and a vertical supporting part in the vertical direction.
In addition, the applicant has applied for a carding machine apron skeleton texture in order to improve the intensity of apron bone before, its grant bulletin number is CN218372653U, it has through having increased Y type supporter structure at the inside die cavity of apron skeleton, can further effectively improve the vertical direction antigravity deformation and the heat altered shape ability of apron bone, but above two kinds of structure apron bones are to the carding machine cylinder width increase to more than 1200mm especially when reaching 1380mm, the inside holding power of apron skeleton back structure of prior art is little, horizontal direction impact resistance effect is poor, and vertical direction antigravity deformation and heat altered shape impact ability are low, the device produces the deformation easily when using, can cause the risk of elasticity card clothing and cylinder card clothing needle, current apron bone resistance moment is no longer sufficient, the in-service use requirement of wide carding machine has not been satisfied.
For this reason, a new technical solution is needed to solve the above technical problems when the carding machine tin Lin Kuandu is more than 1200 mm.
Disclosure of Invention
The utility model aims to provide a cover plate framework structure for a wide carding machine, which can increase the resistance moment and strength of cover plate bones.
In order to solve the technical problems, the utility model provides a cover plate framework structure for a wide carding machine, which comprises a joint, and a cover plate bone and a cylindrical pin which are arranged on the joint, wherein the cover plate bone comprises a top supporting component and a bottom horizontal supporting component, and the top supporting component and the bottom horizontal supporting component pass through two side supporting components: the upper vertical support member, the middle vertical support member, the lower inclined support member, the lower vertical support member and the bottom inclined support member are connected to each other and thus form an upper cavity extending along a longitudinal axis length of the cover bone; the bottom horizontal supporting component and the cover plate bone horizontal supporting piece are connected with each other through the cover plate bone vertical supporting pieces at two sides, and therefore a lower cavity is formed, the cavity also synchronously extends along the longitudinal axis length direction of the cover plate bone to form a whole cover plate bone, and joints are fixedly arranged in the lower cavity at two ends of the cover plate bone.
By adopting the technical scheme, a plurality of vertical and inclined plane supporting parts are mutually connected to form an upper cavity, a bottom horizontal supporting part and a cover plate bone horizontal supporting part are connected to form a lower cavity, the upper cavity and the lower cavity extend along the longitudinal axis length direction of the cover plate bone, the resistance moment and the strength of the formed cover plate bone are improved, and the deformation resistance is improved by 18-20% under the same condition.
Preferably, the two side support elements extend obliquely outwards from the bottom bevel support element and widen the upper cavity. The bottom bevel support part has a taper in the region of the bottom undercut part, which widens towards the top support part at an angle α to the vertical. The bottom bevel support member is connected to the lower vertical support member, which is connected to the lower bevel support member at an angle beta, causing the upper cavity to collapse. The inner wall of the bottom bevel support member is at an angle gamma to the inner wall of the bottom horizontal support member.
Through adopting above-mentioned technical scheme, apron bone is through setting up at the slope of lower part vertical support part and bottom inclined plane support part, realizes the convergent portion and as material accumulation portion, and lower part vertical support part and bottom inclined plane support part are thickened, and the moment of resistance that utilizes this material accumulation portion can increase the apron bone can improve the horizontal direction shock resistance deformation and the thermal deformation ability of apron bone.
Preferably, the lower inclined support member is connected to the upper vertical support member by a middle vertical support member, and the upper cavity is contracted again by the upper vertical support member until the upper vertical support member transitions to the framework top support member.
Through adopting above-mentioned technical scheme, the vertical supporting part in middle part, the vertical supporting part in upper portion connect the shrink, then are connected with top supporting part, form triangle-like structure, make apron bone structure more stable, intensity is higher.
Preferably, the angle α is 25 ° to 45 ° from vertical; angle β is 5 ° to 20 ° from vertical; the angle gamma is 95 to 130 degrees from horizontal.
Through adopting above-mentioned technical scheme, angle alpha, angle beta, angle gamma make the vertical supporting part in both sides supporting part middle part, lower part inclined plane supporting part, the vertical supporting part of lower part, bottom inclined plane supporting part interconnect form different wall thickness and shape, promote the impact deformation and the thermal deformation ability of apron bone vertical direction and horizontal direction.
Preferably, the two outer side surfaces of the lower vertical support member are disposed parallel to each other. The width between the two outer side surfaces of the lower vertical supporting part is maximally equal to the width of the two sides of the cover plate bone vertical supporting piece.
Through adopting above-mentioned technical scheme, two lateral surfaces of lower part vertical support part are parallel and width less than or equal to apron bone vertical support piece both sides, prevent when apron card clothing and apron bone vertical support piece pass through professional equipment and be connected, the interference phenomenon can appear with professional equipment if lower part vertical support part lateral surface width is greater than apron bone vertical support piece both sides width.
Preferably, the inner wall of the upper cavity extends parallel to the outer wall in the region of the framework top support member, the upper vertical support member, the bottom bevel support member.
Through adopting above-mentioned technical scheme, this application upper portion cavity internal wall is parallel with the outer wall, is favorable to the extrusion processing of section bar.
Preferably, the wall thickness S1 of the skeletal top support member is 7mm to 10mm. The wall thickness S2 of the upper vertical support member is 2.5mm to 4mm. The wall thickness S3 of the bottom bevel support member is 5mm to 7mm. The wall thickness S4 of the lower vertical support member is 4mm to 6mm.
By adopting the technical scheme, the cover plate bone is produced most economically through the wall thickness setting in the range, and the strength of the cover plate bone is best.
Compared with the prior art, the utility model has the following beneficial effects:
1. the plurality of vertical and inclined plane supporting parts are mutually connected to form an upper cavity, the bottom horizontal supporting part and the cover plate bone horizontal supporting part are connected to form a lower cavity, the upper cavity and the lower cavity extend along the longitudinal axis length direction of the cover plate bone, and the deformation resistance of the formed cover plate bone is improved by 18-20% under the same condition.
2. According to the utility model, the plurality of support parts on two sides are connected with each other, so that the height of the upper plane of the top support part to the lower plane of the bottom horizontal support part of the cover plate bone is increased, and the vertical gravity deformation resistance and the thermal deformation resistance of the cover plate bone are improved.
3. According to the utility model, the tapered part is used as the material accumulation part by being obliquely arranged on the lower vertical supporting part and the bottom inclined surface supporting part, and the lower vertical supporting part and the bottom inclined surface supporting part are thickened, so that the resistance moment of the cover plate bone can be increased through the material accumulation part, and the horizontal impact deformation resistance and the thermal deformation capacity of the cover plate bone can be improved.
Drawings
FIG. 1 is a diagram of the background art of the utility model;
FIG. 2 is a schematic view of the three-dimensional structure of the present utility model;
FIG. 3 is a side view of the present utility model;
FIG. 4 is a diagram of a bone structure of a cover plate according to the present utility model;
FIG. 5 is a schematic view of an angle formed by the present utility model;
FIG. 6 is a block diagram of the joint of the present utility model within a cover bone;
FIG. 7 is a schematic view of a limiting step of the present utility model;
fig. 8 is a schematic bottom view of the present utility model.
In the drawings, 10. Joint, 11. Lower end, 12. Stop step, 20. Cover plate bone, 21. Top support member, 221. Upper vertical support member, 222. Middle vertical support member, 223. Lower bevel support member, 224. Lower vertical support member, 225. Bottom bevel support member, 23. Upper cavity, 24. Bottom undercut member, 25. Bottom horizontal support member, 26. Cover plate bone vertical support, 27. Lower cavity, 28. Cover plate bone horizontal support, 30. Cylindrical pin.
Detailed Description
As shown in fig. 2, 3 and 6, a cover plate skeleton structure for a wide carding machine comprises a joint 10, a cover plate bone 20 arranged on the joint 10, and a cylindrical pin 30 for fixing the joint and the cover plate bone.
As shown in fig. 4, the cover bone 20 includes a top support member 21, an upper vertical support member 221, a middle vertical support member 222, a lower inclined support member 223, a lower vertical support member 224, a bottom inclined support member 225, an upper cavity 23, a bottom undercut member 24, a bottom horizontal support member 25, a cover bone vertical support 26, a lower cavity 27, and a cover bone horizontal support 28 of the skeleton.
The cover plate bone 20 may be formed by an aluminum extrusion process wherein the top support member 21 and the bottom horizontal support member 25 are interconnected by two side support members 221, 222, 223, 224, 225 and thereby form an upper cavity 23, the upper cavity 23 extending along the length of the longitudinal axis of the cover plate bone 20. The inner wall of the upper cavity 23 extends parallel to the outer wall in the region of the carcass top supporting member 21, the upper vertical supporting member 221, the bottom inclined supporting member 225, the inner and outer walls being arranged in parallel to facilitate extrusion of the profile.
As shown in fig. 5, wherein the two side support members extend obliquely outward from the bottom bevel support member 225 and widen the upper cavity 23. In this case, the bottom bevel support part 225 has a taper in the region of the bottom undercut part 24, which widens toward the top support part 21 at an angle α to the vertical. The lower bottom bevel support member 225 is coupled to the lower vertical support member 224, and the lower vertical support member 224 in turn is coupled to the lower bevel support member 223 at an angle β, collapsing the upper cavity 23. The inner wall of the bottom bevel support member 225 is at an angle gamma to the inner wall of the bottom horizontal support member 25. By providing the lower vertical support member 224 and the bottom slope support member 225 obliquely, the tapered portion is realized as a material accumulation portion, and the thicknesses of the lower vertical support member 224 and the bottom slope support member 225 are thickened, by which the resistance moment of the cover plate bone can be increased, and the horizontal impact deformation resistance and thermal deformation capacity of the cover plate bone can be improved.
The lower ramp support members 223 are then coupled to the central vertical support member 222 and again contracted with the upper cavity 23 by the upper vertical support member 221 until the upper vertical support member 221 transitions to the skeletal top support member 21. The upper vertical supporting member 221 and the middle vertical supporting member 222 are connected and contracted, and then are connected with the top supporting member 21 to form a triangle-like structure, so that the cover plate bone 20 is more stable in structure and higher in strength.
The outer side surfaces of the lower vertical support members 224 are disposed parallel to each other, the outer side surfaces connected to the bottom inclined support members 225 are contracted toward the bottom horizontal support members 25, the inner wall of the upper cavity 23 in the region of the inner side surfaces is gradually contracted from bottom to top, and the wall thickness formed with the outer side is also gradually reduced. By thickening and tilting the lower vertical support member 224 and the bottom bevel support member 225, a taper can be achieved as a material accumulation with which the moment of resistance of the cover plate bone can be increased without further enlarging the outer contour.
The angle α is in the range of 25 ° to 45 ° from the vertical, preferably in the range of 30 ° to 40 ° from the vertical. The angle β is in the range of 5 ° to 20 ° from the vertical, preferably in the range of 10 ° to 15 ° from the vertical. The angle γ is in the range of 95 ° to 130 ° from the horizontal line, preferably 105 ° to 125 ° from the vertical line. Through these angles, the middle vertical support part 222, the lower inclined support part 223, the lower vertical support part 224 and the bottom inclined support part 225 of the two side support parts are connected with each other to form different wall thicknesses and shapes, so that the impact deformation resistance and the thermal deformation resistance of the cover plate bone in the vertical direction and the horizontal direction are improved.
The two outer side surfaces of the lower vertical support member 224 are disposed parallel to each other. The outer side width L1 of the lower vertical support member 224 is at most equal to the width L2 of the cover bone vertical support 26 on both sides. The two outer side surfaces of the lower vertical supporting component 224 are parallel, the width between the two outer side surfaces is smaller than or equal to the width between the two sides of the cover plate bone vertical supporting piece 26, and interference phenomenon can occur between the outer side surfaces of the lower vertical supporting component 224 and special equipment if the width of the outer side surfaces of the lower vertical supporting component 224 is larger than the width of the two sides of the cover plate bone vertical supporting piece 26 when the cover plate card clothing is connected with the cover plate bone vertical supporting piece 26 through the special equipment. The wall thickness S of each part is set, wherein the wall thickness S1 of the framework top support member 21 is at least 6mm, preferably 7mm to 10mm; wherein the wall thickness S2 of the upper vertical support member 221 is at least 2mm, preferably 2.5mm to 4mm, wherein the wall thickness S3 of the bottom bevel support member 225 is at least 4mm, preferably 5mm to 7mm, wherein the wall thickness S4 of the lower vertical support member 224 is at least 3.5mm, preferably 4mm to 6mm, which wall thickness configuration makes the production of the cover plate bone 20 most economical and the strength of the cover plate bone 20 the best.
In addition, the bottom horizontal support part 25 and the cover plate bone horizontal support 28 are connected to one another by means of two-sided cover plate bone vertical supports 26 and thus form a lower hollow space 27 which likewise extends synchronously along the longitudinal axis length of the cover plate bone 20, forming the entire cover plate bone 20. The lower cavities at two ends of the cover plate bone 20 are embedded with joints 10, and are fixed by cylindrical pins 30.
The vertical and inclined plane support parts are mutually connected to form the upper cavity 23, the bottom horizontal support part 25 and the cover plate bone horizontal support piece 28 are connected to form the lower cavity 27, the upper cavity and the lower cavity extend along the longitudinal axis length direction of the cover plate bone 20, the resistance moment and the strength of the formed cover plate bone 20 are improved, and the deformation resistance is improved by 18-20% under the same condition. The upper vertical supporting member 221, the middle vertical supporting member 222, the lower inclined surface supporting member 223, the lower vertical supporting member 224, and the bottom inclined surface supporting member 225 are connected with each other such that the height of the upper plane of the top supporting member 21 to the lower plane of the bottom horizontal supporting member 25 of the cover plate bone 20 is increased by 5-10mm higher than that of the prior art skeleton, and the vertical deformation resistance and the thermal deformation resistance of the upper cover plate bone are improved by different height, wall thickness and shape combinations. The whole cover plate bone is integrated into a whole, so that the deformation resistance of the cover plate bone in a use state can be further enhanced. The cover plate bone 20 can realize a material accumulation part by thickening and inclining the lower vertical support member 224 and the bottom inclined support member 225, and the material accumulation part can increase the resistance moment of the cover plate bone, thereby improving the horizontal impact deformation resistance and the thermal deformation resistance of the cover plate bone.
The profile of the cover plate bone 20 is designed in a way that the bottom of the pyramid tapers upwards, the tops of the two side surfaces are inwards close to each other, and the deformation resistance is stronger. The cavity 27 at the lower part of the cover plate bone 20 is a skeleton joint cavity, the joint end is inlaid into the skeleton joint cavity, and the cover plate bone 20 and the joints at the two ends can be prevented from loosening by fixing the cover plate bone through the cylindrical pins 30 at the bottom. As shown in fig. 7, the lower end 11 of the joint 10 is embedded into the lower cavity 27 of the cover plate bone 20, a limiting step 12 is arranged at the joint of the joint 10 and the lower cavity 27, and the end surface of the limiting step 12 is contacted with the outer side surface of the vertical support 26 of the cover plate bone. The lower end 11 of the deck bone horizontal support 28 and the bottom horizontal support member 25, fitting 10 is then countersunk into the lower cavity 27 and finally secured by driving in cylindrical pins 30, as shown in fig. 8. The ends of the cylindrical pins 30 in the cover bone horizontal support 28 are not exposed and the ends of the cylindrical pins 30 in the bottom horizontal support member 25 are not exposed. During drilling assembly, holes are drilled in the bottom surfaces of the two ends of the cover plate bone 20, the drilling depth is the thickness of the cover plate bone horizontal support piece 28 of the cover plate bone 20, the thickness of the lower end part 11 of the joint 10 and the thickness of the bottom horizontal support component 25, the cylindrical pins 30 are knocked in for interference fit after drilling, the cover plate bone 20 and the joint 10 are fastened, and the device can be put into use.
It will be appreciated by persons skilled in the art that the embodiments of the utility model described above and shown in the drawings are by way of example only and are not limiting. The objects of the present utility model have been fully and effectively achieved. The functional and structural principles of the present utility model have been shown and described in the examples and embodiments of the utility model may be modified or practiced without departing from the principles described.

Claims (7)

1. The utility model provides a apron skeleton texture for broad width carding machine, includes joint (10) and locates apron bone (20) and cylindric lock (30) on joint (10), its characterized in that: the cover plate bone (20) comprises a top support part (21) and a bottom horizontal support part (25), and the top support part and the bottom horizontal support part are connected through two side support parts: the upper vertical support part (221), the middle vertical support part (222), the lower inclined support part (223), the lower vertical support part (224) and the bottom inclined support part (225) are connected with each other and thus form an upper cavity (23) which extends along the longitudinal axis length direction of the cover plate bone (20); the bottom horizontal support part (25) and the cover plate bone horizontal support (28) are connected with each other by two cover plate bone vertical supports (26) and form a lower cavity (27), and the cavity also extends synchronously along the longitudinal axis length direction of the cover plate bone (20) to form a whole cover plate bone (20); the joints (10) are fixedly arranged in the lower cavity bodies (27) at the two ends of the cover plate bone (20).
2. The cover plate skeleton structure for wide carding machine according to claim 1, wherein: the two side support members extend obliquely outward from the bottom inclined support member (225) and widen the upper cavity (23); the bottom bevel support part (225) has a taper in the region of the bottom undercut part (24) which widens towards the top support part (21) at an angle alpha to the vertical; the bottom bevel support member (225) is connected to a lower vertical support member (224), the lower vertical support member (224) being connected to the lower bevel support member (223) at an angle β, collapsing the upper cavity (23); the inner wall of the bottom bevel support member (225) is at an angle gamma to the inner wall of the bottom horizontal support member (25).
3. The cover plate skeleton structure for wide carding machine according to claim 2, wherein: the lower inclined surface supporting component (223) is connected with the upper vertical supporting component (221) through the middle vertical supporting component (222), and the upper cavity (23) is contracted again through the upper vertical supporting component (221) until the upper vertical supporting component (221) is transited to the framework top supporting component (21).
4. The cover plate skeleton structure for wide carding machine according to claim 2, wherein: the angle α is 25 ° to 45 ° from the vertical, the angle β is 5 ° to 20 ° from the vertical, and the angle γ is 95 ° to 130 ° from the horizontal.
5. The cover plate skeleton structure for wide carding machine according to claim 1, wherein: the two outer side surfaces of the lower vertical supporting component (224) are arranged in parallel, and the width between the two outer side surfaces of the lower vertical supporting component (224) is maximally equal to the width of the two sides of the cover plate bone vertical supporting piece (26).
6. A cover plate skeleton structure for a wide web carding machine according to claim 3, wherein: the inner wall of the upper cavity (23) extends parallel to the outer wall in the region of the framework top support member (21), the upper vertical support member (221), the bottom bevel support member (225).
7. The cover plate skeleton structure for wide carding machine according to claim 6, wherein: the wall thickness S1 of the framework top support member (21) is 7mm to 10mm, the wall thickness S2 of the upper vertical support member (221) is 2.5mm to 4mm, the wall thickness S3 of the bottom inclined support member (225) is 5mm to 7mm, and the wall thickness S4 of the lower vertical support member (224) is 4mm to 6mm.
CN202322201304.1U 2023-08-16 2023-08-16 Cover plate framework structure for wide carding machine Active CN220724434U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322201304.1U CN220724434U (en) 2023-08-16 2023-08-16 Cover plate framework structure for wide carding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322201304.1U CN220724434U (en) 2023-08-16 2023-08-16 Cover plate framework structure for wide carding machine

Publications (1)

Publication Number Publication Date
CN220724434U true CN220724434U (en) 2024-04-05

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ID=90525932

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Application Number Title Priority Date Filing Date
CN202322201304.1U Active CN220724434U (en) 2023-08-16 2023-08-16 Cover plate framework structure for wide carding machine

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CN (1) CN220724434U (en)

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