CN220721542U

CN220721542U - Novel automatic control device

Info

Publication number: CN220721542U
Application number: CN202322302380.1U
Authority: CN
Inventors: 徐晓东; 汤正浩; 卢嘉栋; 陶红瑜
Original assignee: Beili Intelligent Equipment Zhangjiagang Co ltd
Current assignee: Beili Intelligent Equipment Zhangjiagang Co ltd
Priority date: 2023-08-27
Filing date: 2023-08-27
Publication date: 2024-04-05
Anticipated expiration: 2033-08-27

Abstract

The utility model discloses a novel automatic control device which comprises a base, wherein the upper surface of the base is fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a regular frame, an inlet square hole is formed in the vertical direction of the regular frame, the front and the rear of the regular frame are vertical solid plates, a through rectangular through hole is formed in the left and right directions of the regular frame from the bottom end, the upper surface of the mounting plate is fixedly connected with a pressure sensor, the pressure sensor is arranged at the central position of the lower end of the regular frame, the upper surface of the base is fixedly connected with a hydraulic pump, the surface of the hydraulic pump close to the side of the regular frame is fixedly connected with a telescopic rod, and the movable end of the telescopic rod is fixedly connected with a pushing block. Through above-mentioned structure, through setting up neat frame, pressure sensor, hydraulic pump, PLC controller, can be automatic fall into neat frame with books on the conveyer belt and put forward after the number and get into the packing process, saved a large amount of manual labor, improved production efficiency.

Description

Novel automatic control device

Technical Field

The utility model relates to the technical field of book production, in particular to a novel automatic control device.

Background

With the rapid development of the age, the demand of people for books is increasing, and for printing bookbinding units, a large number of books and magazines need to be printed every day.

The existing book packing is to take down a plurality of books from a conveyor belt by manual work in a local way, stack the books in order after a certain number of books are aligned, and pack the books. However, the labor intensity is high, the labor intensity and the manpower are wasted, the production efficiency is low, and sometimes the situation of wrong quantity and point can occur.

Disclosure of Invention

The utility model provides a novel automatic control device which can automatically take books off a conveyor belt, automatically count, order and push the books out, save a great deal of manpower operation and greatly improve the production efficiency.

In order to achieve the above-mentioned purpose, provide a novel automatic control device, the on-line screen storage device comprises a base, fixed surface connects the mounting panel on the base, fixed surface connects neat frame on the mounting panel, neat frame vertical direction is provided with the entry square hole, be vertical real board around the neat frame, neat frame left and right sides direction is a rectangular through-hole that link up from the bottom, fixed surface connects the pressure sensor on the mounting panel, pressure sensor is at neat frame lower extreme central point, fixed surface connects the hydraulic pump on the base, the hydraulic pump is close to neat frame side fixed surface and connects the telescopic link, telescopic link expansion end fixed connection ejector pad. Through setting up the mounting panel for conveniently in installation neat frame and pressure sensor, calculate how many books in the neat frame through setting up the pressure sensor for the convenience through pressure, carry down books from the conveyer belt and make these books keep neat for the convenience through setting up neat frame, be for conveniently in promoting telescopic link motion through setting up the hydraulic pump, be for conveniently in promoting the ejector pad motion through setting up the telescopic link, be for conveniently with the book of ordering number and neat through setting up the ejector pad and release and get into next step packing process.

According to the novel automatic control device, the upper surface of the pressure sensor is fixedly connected with the sliding bottom plate, the sliding bottom plate is at the hollow part inside the neat frame, one end of the sliding bottom plate, which is far away from the hydraulic pump, exceeds the edge of the neat frame, the height of the upper surface of the sliding bottom plate is slightly lower than the lower surface of the push block, and the upper surface of the sliding bottom plate is smoother. The sliding bottom plate is arranged to facilitate placing books and pushing the books which are ordered and tidy into the next procedure along the sliding bottom plate.

According to the novel automatic control device, the inner side surface of the neat frame is close to the upper surface and rotates to connect the rebound rods, the number of the rebound rods is two, and one end of the rebound rods, which is far away from the rotation connection part, is close to the edge of the hollow square hole at the upper end of the neat frame. The rebound rod is arranged to facilitate the book to keep a horizontal position on the rebound rod, and meanwhile, the book is put down in a square when the book is completely on the rebound rod.

According to the novel automatic control device, the fixed block is fixedly connected to the upper surface of the tidy frame, the fixed block is arranged at the edge of the book, the side surface of the fixed block is fixedly connected with the infrared probe, the infrared probe passes through the position towards the book, and the infrared probe slightly exceeds the edge of the tidy frame. The fixing block is arranged to facilitate the installation and positioning of the infrared probe, and the infrared probe is arranged to facilitate the confirmation that the book is completely separated from the conveyor belt.

According to the novel automatic control device, the front side surface of the tidy frame is fixedly connected with a PLC controller, the PLC controller controls the movement of the telescopic rod through controlling the hydraulic pump, and the PLC controller controls the movement of the rebound rod. The PLC controller is arranged to conveniently receive signals transmitted by the pressure sensor and the infrared probe to control the movement of the hydraulic pump and the rebound rod.

According to the novel automatic control device, the neat frame fixed connection supporting baseplate is kept away from to the base upper surface, supporting baseplate side fixed surface connects the motor, supporting baseplate side fixed surface connects the supporting cylinder, the supporting cylinder center is at same horizontal position with motor output center, the supporting cylinder appearance is echelonment, the less top of supporting cylinder diameter is provided with the screw line. Through setting up supporting baseplate for be convenient for install motor and support cylinder, be convenient for drive action wheel rotation through setting up the motor, be convenient for install from the driving wheel through setting up the support cylinder.

According to the novel automatic control device, the output end of the motor is fixedly connected with the driving wheel, the small round end of the supporting cylinder is rotatably connected with the driven wheel, and the side surface of the driven wheel far away from the supporting bottom plate is contacted with the end face of the dividing line of the big cylinder and the small cylinder of the supporting cylinder. The driving wheel is arranged to provide power for the conveyor belt, and the driven wheel is arranged to facilitate the installation of the conveyor belt.

According to the novel automatic control device, the top end with smaller diameter of the supporting cylinder is fixedly connected with the limit nut, the limit nut is far away from the driven wheel and leaves a slight distance with the driven wheel away from the side surface of the supporting bottom plate, and the outer sides of the driving wheel and the driven wheel are provided with the conveying belt. The limiting nut is arranged to conveniently limit the position of the driven wheel, and the conveying belt is arranged to conveniently convey books.

The utility model has the beneficial effects that: through setting up neat frame, pressure sensor, hydraulic pump, PLC controller, can fall into neatly in the neat frame with the books on the conveyer belt automatically and release after counting and get into the packing process, saved a large amount of manual labor, improved production efficiency.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The utility model is further described below with reference to the drawings and examples;

FIG. 1 is a schematic view of the overall structure of a novel automatic control device of the present utility model;

FIG. 2 is a schematic diagram of the overall structure of a novel automated control device in a lateral direction;

FIG. 3 is a partial cross-sectional view of a novel automatic control device of the present utility model;

FIG. 4 is a schematic view of the position of an infrared probe of a novel automated control device according to the present utility model;

fig. 5 is a block diagram of a conventional device according to the related art.

Legend description:

1. a base; 2. a support base plate; 3. a driving wheel; 4. a conveyor belt; 5. driven wheel; 6. a limit nut; 7. a tidy frame; 8. a rebound bar; 9. a sliding bottom plate; 10. a PLC controller; 11. a mounting plate; 12. a pushing block; 13. a telescopic rod; 14. a hydraulic pump; 15. a support cylinder; 16. a motor; 17. a fixed block; 18. an infrared probe; 19. a pressure sensor; 20. and (5) an inlet square hole.

Detailed Description

Reference will now be made in detail to the present embodiments of the present utility model, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present utility model, but not to limit the scope of the present utility model.

Embodiment one:

referring to fig. 1-4, the novel automatic control device of the embodiment of the utility model comprises a base 1, wherein the upper surface of the base 1 is fixedly connected with a mounting plate 11, the upper surface of the mounting plate 11 is fixedly connected with a tidy frame 7, an inlet square hole 20 is formed in the vertical direction of the tidy frame 7, the tidy frame 7 is vertically solid plates in front and back, a through rectangular through hole is formed from the bottom end in the left and right direction of the tidy frame 7, the upper surface of the mounting plate 11 is fixedly connected with a pressure sensor 19, the pressure sensor 19 is arranged at the center position of the lower end of the tidy frame 7, the upper surface of the base 1 is fixedly connected with a hydraulic pump 14, the side surface of the hydraulic pump 14 close to the tidy frame 7 is fixedly connected with a telescopic rod 13, and the movable end of the telescopic rod 13 is fixedly connected with a push block 12.

The upper surface fixed connection slip bottom plate 9 on the pressure sensor 19, slip bottom plate 9 is in the inside hollow of neat frame 7, slip bottom plate 9 is kept away from hydraulic pump 14 one end and is exceeded neat frame 7 edge, slip bottom plate 9 upper surface height is slightly less than ejector pad 12 lower surface, slip bottom plate 9 upper surface is comparatively smooth, neat frame 7 inboard surface is close to upper surface rotation connection rebound pole 8, rebound pole 8 quantity is two, rebound pole 8 is kept away from rotation junction one end and is close to neat frame 7 upper end cavity form square hole edge, slip bottom plate 9 is light material and makes.

The upper surface of the tidy frame 7 is fixedly connected with a fixed block 17, the fixed block 17 is arranged at the position where books enter, the side surface of the fixed block 17 is fixedly connected with an infrared probe 18, the infrared probe 18 faces the passing position of the books, the infrared probe 18 slightly exceeds the edge of the tidy frame 7, the front side surface of the tidy frame 7 is fixedly connected with a PLC (programmable logic controller) 10, the PLC 10 controls the movement of the telescopic rod 13 by controlling the hydraulic pump 14, and the PLC 10 controls the movement of the rebound rod 8.

The upper surface of the base 1 is far away from the neat frame 7 and is fixedly connected with the supporting bottom plate 2, the side surface of the supporting bottom plate 2 is fixedly connected with the motor 16, the side surface of the supporting bottom plate 2 is fixedly connected with the supporting cylinder 15, the center of the supporting cylinder 15 and the center of the output end of the motor 16 are positioned at the same horizontal position, the shape of the supporting cylinder 15 is in a ladder shape, and the top end of the supporting cylinder 15 with smaller diameter is provided with a thread line.

The output end of the motor 16 is fixedly connected with the driving wheel 3, the small round end of the supporting cylinder 15 is rotationally connected with the driven wheel 5, the side surface of the driven wheel 5 far away from the supporting bottom plate 2 is contacted with the end face of the dividing line of the supporting cylinder 15, the top end of the supporting cylinder 15 with smaller diameter is fixedly connected with the limiting nut 6, the limiting nut 6 is far away from the driven wheel 5 and leaves slight distance with the side surface of the driven wheel 5 far away from the supporting bottom plate 2, and the driving wheel 3 and the outer side of the driven wheel 5 are provided with the conveying belt 4.

Embodiment two:

referring to fig. 5, in a stacker according to the prior art, the application number is 201810303862.X, which includes books that can be transferred from the first transfer device 5 to the upper stacking bin 2 by the climbing transfer mechanism 50, and then be stacked and aligned by the alignment device 21, since the two receiving frames 200 can be moved relatively, the stacked books are stacked by moving the two receiving frames in opposite directions to be spliced into a bookshelf, the stacked books are released to the lower book receiving device 30 by moving in opposite directions, and after the books enter the lower book receiving device 30, the stacked books are pushed onto the second transfer device 6 by the paper pushing device 4, so that the stacked books are transferred to the next process or the stacked books are taken down by a worker, the whole book stacking work is completed, and the stacked books can be aligned and stacked together by the receiving and alignment device 21 of the upper book receiving device 20.

Conclusion: in the first embodiment, the trimming frame 7, the pressure sensor 19, the hydraulic pump 14 and the PLC controller 10 are arranged, so that books on the conveyor belt can be automatically dropped into the trimming frame to be trimmed and pushed out to enter the packing procedure after counting, a great deal of manpower labor is saved, the production efficiency is improved, in the second embodiment, the book receiving device 20 and the trimming device 21 are arranged, the technical problem that books can be neatly stacked together is solved, but the technical effect achieved by the recording scheme in the first embodiment is not achieved.

Working principle: during operation, books on the conveyor belt 4 move to the upper surface of the tidy frame 7 along with the conveyor belt 4, at the moment, the weight of the books is supported by the rebound rod 8, when the books completely leave the conveyor belt 4, the infrared probe 18 transmits signals to the PLC controller 10, then the PLC controller 10 controls the rebound rod 8 to rotate downwards, the books also drop down on the sliding bottom plate 9 in the tidy frame 7 along with the books, then the rebound rod 8 is reset, the device repeats the previous actions, when the books on the sliding bottom plate 9 reach the preset weight, the pressure sensor 19 transmits signals to the PLC controller 10, then the PLC controller 10 controls the hydraulic pump 14 to drive the telescopic rod 13 to move, and further drives the push block 12 fixedly connected with the telescopic rod 13 to push forwards, so that the books on the sliding bottom plate 9 are pushed to be aligned and pushed out to the next procedure along the upper surface of the sliding bottom plate 9 for packing.

The embodiments of the present utility model have been described in detail with reference to the accompanying drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.

Claims

1. Novel automatic control device, a serial communication port, including base (1), fixed surface connects mounting panel (11) on base (1), fixed surface connects neat frame (7) on mounting panel (11), neat frame (7) vertical direction is provided with entry square hole (20), neat frame (7) are vertical real board around, neat frame (7) left and right sides direction is a rectangular through-hole that link up from the bottom, fixed surface connects pressure sensor (19) on mounting panel (11), pressure sensor (19) are at neat frame (7) lower extreme central point, fixed surface connects hydraulic pump (14) on base (1), hydraulic pump (14) are close to neat frame (7) side fixed surface and connect telescopic link (13), telescopic link (13) expansion link movable end fixed connection ejector pad (12).

2. The novel automatic control device according to claim 1, wherein the upper surface of the pressure sensor (19) is fixedly connected with the sliding bottom plate (9), the sliding bottom plate (9) is at a hollow part inside the tidy frame (7), one end of the sliding bottom plate (9) far away from the hydraulic pump (14) exceeds the edge of the tidy frame (7), the upper surface of the sliding bottom plate (9) is lower than the lower surface of the push block (12), and the upper surface of the sliding bottom plate (9) is smoother.

3. The novel automatic control device according to claim 1, wherein the inner side surface of the tidy frame (7) is close to the upper surface and is rotationally connected with rebound rods (8), the number of the rebound rods (8) is two, and one end of the rebound rods (8) far away from the rotational connection part is close to the hollow square hole edge at the upper end of the tidy frame (7).

4. The novel automatic control device according to claim 1, wherein the upper surface of the tidy frame (7) is fixedly connected with a fixing block (17), the fixing block (17) is arranged at the position of the book entering edge, the side surface of the fixing block (17) is fixedly connected with an infrared probe (18), the infrared probe (18) faces the book passing position, and the infrared probe (18) exceeds the edge of the tidy frame (7).

5. The novel automatic control device according to claim 1, wherein the front side surface of the tidy frame (7) is fixedly connected with a PLC (10), the PLC (10) controls the movement of the telescopic rod (13) by controlling the hydraulic pump (14), and the PLC (10) controls the movement of the rebound rod (8).

6. The novel automatic control device according to claim 1, wherein the upper surface of the base (1) is far away from the tidy frame (7) and is fixedly connected with the supporting base plate (2), the side surface of the supporting base plate (2) is fixedly connected with the motor (16), the side surface of the supporting base plate (2) is fixedly connected with the supporting cylinder (15), the center of the supporting cylinder (15) and the center of the output end of the motor (16) are positioned at the same horizontal position, the shape of the supporting cylinder (15) is in a ladder shape, and the top end of the small diameter of the supporting cylinder (15) is provided with a spiral line.

7. The novel automatic control device according to claim 6, wherein the output end of the motor (16) is fixedly connected with the driving wheel (3), the small round end of the supporting cylinder (15) is rotatably connected with the driven wheel (5), and the side surface of the driven wheel (5) far away from the supporting bottom plate (2) is in contact with the end face of the dividing line of the big cylinder and the small cylinder of the supporting cylinder (15).

8. The novel automatic control device according to claim 7, wherein the top end of the small diameter of the supporting cylinder (15) is fixedly connected with a limit nut (6), the limit nut (6) is far away from the driven wheel (5) and is far away from the side surface of the supporting bottom plate (2) with the driven wheel (5), and a conveyor belt (4) is arranged outside the driving wheel (3) and the driven wheel (5).