CN220719774U - Assembling station and die for prefabricated part heat insulation layer and outer page steel bar - Google Patents

Abstract

The utility model discloses an assembly station and a die for a prefabricated part heat-insulating layer and outer page steel bars, wherein the station comprises a placement part, at least two heat-insulating plates are placed on the placement part to be spliced into the heat-insulating layer, and adjacent heat-insulating plates are connected through a first connection; the heat preservation is also connected with the outer page steel bars, so that the heat preservation and the outer page steel bars form an integral structure. According to the utility model, the heat-insulating layer and the outer-page steel bars are prefabricated to form an integral structure, and then are assembled with the outer-page die and the inner-page die to form an integral structure, so that the outer-page die, the heat-insulating layer and the inner-page die can be transported to the vertical die manufacturing device as an integral structure without pouring the outer-page die and arranging the heat-insulating layer, and meanwhile, pouring of the inner-page and the outer-page is completed on two sides of the heat-insulating layer, so that the manufacturing efficiency is improved, meanwhile, all heat-insulating plates of the heat-insulating layer are integrally formed through the first connecting piece, and the periphery of each heat-insulating plate is tightly pressed by the die, so that displacement is not generated, and the dimensional precision is ensured.

Description

Assembling station and die for prefabricated part heat insulation layer and outer page steel bar

Technical Field

The utility model relates to the technical field of prefabricated part manufacturing, in particular to an assembly station and a die for a prefabricated part heat preservation layer and an outer leaf steel bar.

Background

The prefabricated part manufacturing generally comprises two modes of flat die manufacturing and vertical die manufacturing. The flat mould manufacturing is to arrange a mould in a horizontal state and then pour concrete into the mould to obtain a prefabricated component with a corresponding structure. And the vertical die manufacturing is to vertically arrange the die to finish pouring.

The prefabricated part comprises an outer page, a heat preservation layer and an inner page, wherein the outer page and the inner page are respectively provided with transverse and longitudinal staggered steel bars. When the prefabricated part is manufactured, the outer page and the heat insulation layer can only be arranged in the flat die state at present, the heat insulation layer is formed by splicing a plurality of heat insulation boards, and the heat insulation boards are easy to shift in the assembling and pouring processes, so that the dimensional accuracy is reduced

The present utility model has been made in view of this.

Disclosure of Invention

The utility model aims to provide an assembling station and a die for a prefabricated part heat-insulating layer and outer page steel bars, so as to prevent the heat-insulating layer from shifting, and simultaneously facilitate casting outer pages and inner pages on two sides of the heat-insulating layer respectively in a vertical die state.

In order to achieve the above object, in a first aspect, the present utility model provides an assembly station for a prefabricated member insulation layer and an outer sheet steel bar, which comprises a placement portion, wherein at least two insulation boards are placed on the placement portion to be spliced into the insulation layer, and adjacent insulation boards are connected through a first connection; the heat preservation is also connected with the outer page steel bars, so that the heat preservation and the outer page steel bars form an integral structure.

Optionally, the heat insulation plate further comprises a second connecting piece, wherein the second connecting piece penetrates through the heat insulation plate in the thickness direction of the heat insulation plate, and two ends of the second connecting piece are respectively used for connecting an outer page and an inner page of the prefabricated part.

Optionally, the placing part comprises a main body for supporting the heat insulation layer, two sides of the main body are provided with limiting edges, and the limiting edges of at least one side are movably matched with the main body to adjust the distance between the two limiting edges.

Optionally, the main body is connected with the turnover mechanism so as to drive the main body to rotate, so that the main body can be adjusted to an angle convenient for manual operation at any time.

Optionally, the device further comprises an infrared positioning device, wherein the infrared positioning device is used for projecting the point position of the component to be installed on the heat insulation layer onto the heat insulation layer.

Optionally, the two sides of the main body are provided with operation spaces.

Optionally, if the station is a fixed station, lifting platforms are respectively arranged at two sides of the main body.

In a second aspect, the utility model provides a prefabricated component die, which sequentially comprises an outer page die, a heat preservation layer and an inner page die from outside to inside, wherein outer page steel bars are arranged in the outer page die, and the combination of the outer page steel bars and the heat preservation layer adopts the integral structure of the station; the outer page mould, the heat preservation layer and the inner page mould are also connected together to form a whole;

the periphery of the heat preservation is covered and pressed by the pressing die.

Optionally, at least one edge of the inner page mould forms a first tightening part with an inclined plane at one side close to the heat insulation layer, and the first tightening part acts on the heat insulation layer.

Optionally, the first propping portion is configured inside the bottom die of the inner page die.

Optionally, the device further comprises a window mold arranged inside the inner page mold, the heat preservation layer and the outer page mold, wherein a second tightening part with an inclined plane is formed on the periphery of the window mold, and the second tightening part acts on the inner side of the heat preservation layer.

Optionally, the heat insulation device further comprises a propping part, wherein the propping part at least comprises a first pressing part and a second pressing part, the first pressing part is propped against the side die of the inner page die, and the second pressing part is used for pressing the heat insulation layer.

Optionally, the side mold is formed by assembling a first main body close to the heat insulation layer, a second main body far away from the heat insulation layer and a third main body positioned between the first main body and the second main body;

the first pressing part is provided with at least a first end part, a second end part and a third end part, wherein the first end part supports against the first main body along the length direction of the prefabricated part, and the second end part supports against the third main body along the thickness direction of the prefabricated part; the third end presses against a side of the third body.

In a third aspect, the present utility model provides a method for manufacturing a prefabricated member, including:

firstly, assembling an insulation board on the station to form an insulation layer, and then connecting outer-page steel bars with the insulation layer;

secondly, hanging out an integral structure formed by the heat insulation layer and the outer leaf reinforcing steel meshes, and assembling the inner and outer leaf molds to form the integral structure;

and thirdly, hoisting the integral structure formed in the second step to vertical mould manufacturing equipment, and simultaneously pouring at two sides of the heat preservation layer to form an outer page and an inner page respectively.

According to the assembly station and the die for the prefabricated component heat-insulating layer and the outer-page steel bars, the heat-insulating layer and the outer-page steel bars are prefabricated to form an integral structure, and then are assembled with the outer-page die and the inner-page die to form an integral structure, so that the outer-page die and the heat-insulating layer do not need to be poured in advance, the outer-page die, the heat-insulating layer and the inner-page die can be conveyed to a vertical die manufacturing device as an integral structure, pouring of the inner-page and the outer-page is finished on two sides of the heat-insulating layer, manufacturing efficiency is improved, all heat-insulating plates of the heat-insulating layer are integrally formed through the first connecting piece, the periphery of each heat-insulating plate is pressed by the die, displacement is avoided, and dimensional accuracy is guaranteed.

Drawings

Fig. 1 is a schematic structural diagram of an assembly station for a prefabricated part insulation layer and an outer sheet steel bar according to an embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of the corner of FIG. 1;

FIG. 3 is an enlarged schematic view of the rear face of the main body portion of FIG. 1;

fig. 4 is a schematic structural diagram (with a window) of an assembly station of a prefabricated part insulation layer and an outer sheet steel bar according to an embodiment of the present utility model;

fig. 5 is a schematic structural view of an assembly station (backward tilting) of a prefabricated part insulation layer and an outer sheet steel bar according to an embodiment of the present utility model

Fig. 6 is a schematic structural view (horizontal) of an assembling station for a prefabricated part insulation layer and an outer sheet steel bar according to an embodiment of the utility model

Fig. 7 is a schematic structural diagram (forward inclination) of an assembling station for a prefabricated part insulation layer and an outer sheet steel bar according to an embodiment of the utility model

Fig. 8 is a schematic structural view of an assembling station for a prefabricated part insulation layer and outer sheet steel bars according to another embodiment of the present utility model

Fig. 9 is a schematic diagram of an overall structure formed by an insulation layer and outer-page steel bars according to an embodiment of the present utility model;

FIG. 10 is a schematic view of the back side of FIG. 9;

FIG. 11 is a schematic view of the first connector of FIG. 9;

FIG. 12 is a schematic view of a prefabricated part mold according to an embodiment of the present utility model;

FIG. 13 is a schematic view of the bottom structure of FIG. 12;

FIG. 14 is a schematic side sectional view of a preform made by a preform mold;

FIG. 15 is a schematic view of a window mold;

FIG. 16 is an enlarged side elevational schematic view of the top of the window mold of FIG. 15;

FIG. 17 is a schematic view of the window mold of FIG. 15 after placement into a preform mold;

FIG. 18 is an enlarged schematic view of the structure of FIG. 17 at the transition between the window and the insulating layer;

FIG. 19 is a schematic view showing the structure of a prefabricated part mold according to another embodiment of the utility model (with the inner sheets flush with the insulation board);

FIG. 20 is a schematic view of a prefabricated part mold according to another embodiment of the present utility model;

FIG. 21 is an enlarged schematic view of the vicinity of the tightening part;

fig. 22 is a schematic structural view of the tightening member.

In the figure:

1. the heat insulation layer 2, outer page steel bars 3, a first connecting piece 4, a main body 5, a second connecting piece 6, a third connecting piece 7, an oil cylinder 8, a cushion block 9, an infrared router 10, a back plate 11 and an outer page mould; 12. an inner page die 13-window die; 14-battens; 15-rotating shaft; 16-supporting frames; 17-lifting platform; 101-an insulation board; 301-connecting plates; 302-flange; 303-chamfering; 401-limit edges; 110-compacting the mould; 120-a first tightening part; 130-a second grip; 18-outer pages; 19-inner page; 200-propping up the part; 201-a first end; 202-a second end; 203-a third end; 21-a first pressing part; 22-a second pressing part.

Detailed Description

The principles and spirit of the present utility model will be described below with reference to several exemplary embodiments shown in the drawings. It should be understood that these embodiments are described only to enable those skilled in the art to better understand and to practice the utility model, and are not intended to limit the scope of the utility model in any way.

With reference to fig. 1 to 22, an embodiment of the present utility model provides a station for manufacturing a prefabricated component mold, specifically for manufacturing an integral structure described in the following embodiments of the present utility model, where the integral structure is mainly composed of an insulation layer 1 and an outer sheet steel bar 2, so that the integral structure can be further assembled into the integral prefabricated component mold, so that the mold can simultaneously finish pouring of inner and outer sheets in a vertical mold manufacturing state, without pouring the outer sheet first and arranging the insulation layer in a flat mold state, and the manufacturing efficiency is improved.

As an example, a plurality of heat preservation boards 101 are arranged on the station, and adjacent heat preservation boards 101 are spliced together and connected together through the first connecting piece 3, so that each heat preservation board 101 can be assembled into a complete heat preservation layer 1, the integrity is good, displacement is not easy to occur in the subsequent manufacturing process, and the manufacturing precision is ensured. In this embodiment, the first connecting piece 3 includes a connecting plate 301, the connecting plate 301 spans the seam of two insulation boards, two ends are respectively provided with a generally columnar flange 302, the flange 302 is provided with a inverted tooth 303 to be embedded into the insulation boards to form a fixation, so as to prevent the first connecting piece from falling off and promote the connection firmness of the insulation boards.

The station generally comprises a truss-shaped main body 4, and two sides of the main body 4 are hollowed out, namely, an operation space is provided at the same time, so that workers can conveniently install corresponding components on two sides of the main body. For example, in some embodiments, the first connecting member 3 is disposed on both the front and back sides of the insulation board 101, so that a space for installing the first connecting member 3 is provided at the same time, which is difficult to be completed in the conventional flat mold state, because only the upper side of the mold has an operation space when the flat mold is manufactured. The bottom side of the main body 4 is provided with a bottom side to form a support for the heat insulation layer, and two sides are provided with limiting edges 401, in the embodiment, one limiting edge 401 is in sliding fit with a cross beam on the main body through a third connecting piece 6, and the positions of the limiting edges are fixed through screws. Therefore, the distance between the two limiting edges 401 can be changed and fixed according to the length of the heat insulation layer 1 to be manufactured, so as to meet the requirement of the length.

The main body 4 of the station is also connected with a turnover mechanism to drive the station to rotate to a position (comprising a position for conveniently installing various components, a position for conveniently and integrally hoisting, and the like) convenient for manual operation, for example, the components required to be assembled at the top of the heat preservation layer 1 are likely to be not easy to touch due to the too high height, and then the main body 4 can be put flat for installation by means of the turnover mechanism. When it is desired to mount components on both sides of the body 4 (e.g., the first connector described above), the station can be adjusted to an inclined condition (e.g., reclined). When the assembled integral structure is required to be hoisted to the next working procedure, the working position can be adjusted to be in a forward tilting state so as to facilitate hoisting. Lifting platforms 17 can be arranged on two sides of the main body 4, so that when the station is a fixed station, workers can be lifted to a high position for operation.

As an example, the turnover mechanism includes a power unit, and this embodiment is an oil cylinder 7 (an air cylinder, a motor, etc. may be used) disposed on the ground, where the base of the oil cylinder 7 is hinged to the ground, and the push rod is hinged to the edge of the main body 4. The side of the main body 4 is also connected to a support frame 16 via a rotation shaft 15 to serve as a main rotation shaft when the main body 4 is tilted. Therefore, under the expansion and contraction of the oil cylinder 7, the main body 4 can be driven to rotate by the rotating shaft, so that the inclination of different angles is realized.

First, as described above, the insulation boards 101 are first installed on the main body 4, and adjacent insulation boards 101 are connected together by the first connecting member 3. Then the outer page steel bar 2 is connected to the heat insulation layer 1, and in this embodiment, the cushion block 8 is used to position the outer page steel bar.

The heat preservation 1 is further provided with a second connecting piece 5 which penetrates through the heat preservation 1, two ends of the second connecting piece 5 are used for connecting the inner page and the outer page on two sides of the heat preservation 1, so that the outer page, the heat preservation 1 and the inner page form a whole after pouring is completed, and the integral strength is improved.

In this embodiment, the components to be pre-buried in advance on the insulating layer 1 can be positioned by the infrared router 9, and the infrared router 9 projects the point to be provided with the buried part to the corresponding position of the insulating layer 1, which is helpful for realizing the digitization and the precision of pre-buried in advance.

Next, the integral structure formed by the heat insulation layer 1 and the outer sheet steel bar 2 is lifted out, placed on the back plate 10 (or on a mold assembly station), the back plate 10 is provided with an assembled outer sheet mold 11, and then an inner sheet mold 12 is assembled to form the integral structure.

In this embodiment, in order to further prevent the displacement of the insulation layer 1, a compression mold is further disposed around the insulation layer 1, for example, a portion (i.e., the compression mold 110) may be extended from the outer edge of the outer mold 11 to form a compression force on the edge of the insulation layer 1 located inside the extended portion, thereby further preventing the displacement.

In some embodiments, a slope with an angular cross section is provided on the side of the bottom die of the inner leaf mold 12 facing the heat preservation layer 1, this embodiment is referred to as a first propping portion 120, and the first propping portion 120 props against the side of the heat preservation layer 1 near the inner leaf mold 12, so as to further prevent the heat preservation layer 1 from shifting, improve the manufacturing precision, and after the manufacturing is completed, the positional relationship between the outer leaf 18, the inner leaf 19, the heat preservation layer 1 and the first propping portion 120 is shown in fig. 14.

In some embodiments, the preform mold is a windowed mold, i.e., the windowed mold 13 is embedded in the inner leaf mold 12, the insulation layer 1, and the outer leaf mold 11. At this time, the second tightening part 130 having an inclined surface is provided around the window mold 13 to support the inner edge of the insulation layer 1, and thus the displacement of the insulation layer 1 can be further prevented. In some more preferred embodiments, a plurality of battens 14 can be arranged between the heat insulation layer 1 and the window mold 13, and the effect of preventing the heat insulation layer 1 from being displaced can be improved.

Thus, the integral structure consisting of the outer sheet mould 11, the heat insulating layer 1 and the inner sheet mould 12 is obtained, wherein the heat insulating layer 1 and the outer sheet steel bars 2 in the outer sheet mould 11 are prefabricated in the station. This overall structure hoists to the upright mould preparation equipment, just can pour simultaneously in heat preservation both sides in order to form outer page and interior page respectively, promotes preparation efficiency.

As an example, the prefabricated part mold further includes a pressing member 200 having a first pressing portion 21 for pressing against the side mold of the inner leaf mold to prevent the side mold of the inner leaf mold from expanding outward and a second pressing portion 22 for pressing the insulation layer 1 to prevent displacement thereof, thereby further improving the dimensional accuracy of the fabrication.

In one embodiment, the side forms are assembled from a first body adjacent to the insulation 1, a second body remote from the insulation 1, and a third body between the first body and the second body. The first pressing part 21 has at least a first end 201, a second end 202, and a third end 203, wherein the first end 201 abuts against the first main body along the length direction of the prefabricated part, and the second end 202 abuts against the third main body along the thickness direction of the prefabricated part; the third end 203 presses against the side of the third body.

Specific examples are set forth herein to illustrate the utility model in detail, and the description of the above examples is only for the purpose of aiding in understanding the core concept of the utility model. It should be noted that any obvious modifications, equivalents, or other improvements to those skilled in the art without departing from the inventive concept are intended to be included in the scope of the present utility model.

Claims (13)

1. The assembling station for the prefabricated part heat-insulating layer and the outer page steel bar is characterized by comprising a placing part, wherein at least two heat-insulating plates are placed on the placing part to be spliced into the heat-insulating layer, and the adjacent heat-insulating plates are connected through a first connecting piece; the heat preservation is also connected with the outer page steel bars, so that the heat preservation and the outer page steel bars form an integral structure.

2. The workstation of claim 1, further comprising a second connector extending through the insulating layer in a thickness direction of the insulating layer, the two ends of the second connector being adapted to connect an outer sheet and an inner sheet of the prefabricated part, respectively.

3. A station according to claim 1, wherein the placement portion comprises a main body for supporting the insulating layer, two sides of the main body are provided with limiting edges, and the limiting edges of at least one side are movably matched with the main body to adjust the distance between the two limiting edges.

4. A station according to claim 3 wherein the body is coupled to a tilting mechanism to rotate the body for ready adjustment to a manually operable angle.

5. A station according to claim 1, further comprising an infrared locating means for projecting a spot of a component to be mounted on the insulation onto the insulation.

6. A station according to claim 3, wherein the body has an operating space on both sides.

7. The station of claim 6, wherein if the station is a fixed station, lifting platforms are provided on both sides of the main body.

8. The prefabricated part mold is characterized by sequentially comprising an outer page mold, a heat preservation layer and an inner page mold from outside to inside, wherein outer page steel bars are arranged in the outer page mold, and the combination of the outer page steel bars and the heat preservation layer adopts the integral structure of the station of claim 1; the outer page mould, the heat preservation layer and the inner page mould are also connected together to form a whole;

the periphery of the heat preservation is covered and pressed by the pressing die.

9. The preform mold of claim 8, wherein at least one edge of the inner leaf mold forms a first gripping portion having a bevel on a side adjacent to the insulation layer, the first gripping portion acting on the insulation layer.

10. The preform mold of claim 9, wherein the first gripping portion is configured inside a bottom die of the inner leaf mold.

11. The prefabricated element die according to claim 8, further comprising a window die placed inside the inner leaf die, the heat insulating layer and the outer leaf die, wherein a second tightening part having an inclined surface is constructed at an outer periphery of the window die, and the second tightening part acts on an inner side of the heat insulating layer.

12. The prefabricated element die of claim 8, further comprising a tightening member including at least a first pressing portion that presses against the side die of the inner leaf die and a second pressing portion that presses against the insulation layer.

13. The prefabricated element die according to claim 12, wherein the side die is assembled by a first main body close to an insulation layer, a second main body far away from the insulation layer, and a third main body located between the first main body and the second main body;

the first pressing part is provided with at least a first end part, a second end part and a third end part, wherein the first end part supports against the first main body along the length direction of the prefabricated part, and the second end part supports against the third main body along the thickness direction of the prefabricated part; the third end presses against a side of the third body.