CN220719737U - Foaming concrete planing machine - Google Patents
Foaming concrete planing machine Download PDFInfo
- Publication number
- CN220719737U CN220719737U CN202321319685.7U CN202321319685U CN220719737U CN 220719737 U CN220719737 U CN 220719737U CN 202321319685 U CN202321319685 U CN 202321319685U CN 220719737 U CN220719737 U CN 220719737U
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- China
- Prior art keywords
- cutting
- rope saw
- conveying
- shovel blade
- planer
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- 238000005187 foaming Methods 0.000 title abstract description 14
- 239000004567 concrete Substances 0.000 title abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 44
- 239000011381 foam concrete Substances 0.000 claims abstract description 36
- 238000007790 scraping Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005253 cladding Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 4
- 235000008429 bread Nutrition 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model provides a foaming concrete planing machine, which comprises the following components: the device comprises a frame, a cutting rope saw, a shovel blade, a conveying device and a collecting device; the cutting rope saw, the shovel blade and the collecting device are sequentially axially arranged on the frame in parallel, the conveying device is arranged on the shovel blade, the edge end of the shovel blade is arranged on the cutting surface of the cutting rope saw and can scoop up materials cut by the cutting rope saw, and the other end of the shovel blade is arranged on the receiving end of the collecting device and can convey the materials on the shovel blade to the collecting device through the conveying device. According to the utility model, the automatic cutting and collecting of the foam concrete surface cladding are realized by adopting the matching of the cutting rope saw, the shovel blade and the conveying device, the automatic operation is realized, the working efficiency is improved, and the production cost is effectively reduced by recycling the cut materials.
Description
Technical Field
The utility model relates to the field of concrete preparation, in particular to a foaming concrete planing machine.
Background
The foam concrete is a novel light heat-insulating material containing a large number of closed pores, which is formed by fully foaming a foaming agent in a mechanical way through a foaming system of a foaming machine, uniformly mixing the foam and cement slurry, then carrying out cast-in-situ construction or mould forming and naturally curing.
After the concrete is foamed in the working box, the top layer can generate a surface coating of about 20-50mm, leveling is needed to be removed, the concrete structure in the working box cannot be damaged by pressure generated in the removing and leveling processes, the concrete cannot be conveyed to the concrete in the working box due to water carrying operation, and the removing process can collect concrete residues and prevent splashing from polluting surrounding environments and equipment.
Prior art CN202022337001.9 discloses a forming die for foam concrete panel production, which comprises a die, first spout is installed to the both sides at mould top, the inside of first spout is provided with first slider, one side of first slider is provided with the mounting panel, the scraper blade is installed to the bottom of mounting panel, spacing storehouse is installed to the intermediate position department of mould both sides, the intermediate position of spacing storehouse top and bottom has the pull rod, and the pull rod runs through spacing storehouse, the intermediate position department of spacing storehouse one side is provided with the gag lever post, and the gag lever post extends to the inside in spacing storehouse. The utility model is characterized in that the surface of the foam concrete is scraped by a scraper, and a collecting box is arranged below the foam concrete to collect waste; the following problems still remain:
1. in the prior art, the bread layer before foam concrete molding is scraped and the residual materials are removed by a scraper, and the residual materials are accumulated on the scraper in the travelling process of the scraper, so that the pressure generated in the leveling process damages the concrete structure in the workpiece box.
2. If the surface coating is thicker, the scraping plate needs to be operated repeatedly for many times to level the foam concrete, and the production efficiency is greatly influenced.
3. After the foam concrete is formed, the middle part of the foam concrete can arch due to foaming reaction, so that the surface layer of the foam concrete needs to be leveled again, but the existing scraping plate can not be adopted for leveling due to solidification and shaping of the foam concrete, and the production efficiency is greatly influenced.
Disclosure of Invention
In view of the above, the utility model aims to provide a foamed concrete planing machine, which realizes automatic cutting and leveling of the arch caused by the foamed concrete surface cladding and foaming reaction and automatic collection of cut materials by adopting the cooperation of a cutting rope saw, a shovel blade and a conveying device, thereby not only improving the working efficiency, but also effectively reducing the production cost.
The technical scheme adopted for solving the technical problems is as follows:
there is provided a foamed concrete planer comprising: the device comprises a frame, a cutting rope saw, a shovel blade, a conveying device and a collecting device;
the cutting rope saw, the shovel blade and the collecting device are sequentially axially arranged on the frame in parallel, the conveying device is arranged on the shovel blade, the edge end of the shovel blade is arranged on the cutting surface of the cutting rope saw and can scoop up materials cut by the cutting rope saw, and the other end of the shovel blade is arranged on the receiving end of the collecting device and can convey the materials on the shovel blade to the collecting device through the conveying device.
It should be noted that the cutting surface is a plane generated after the cutting rope saw cuts the material, and the conveying device is arranged on the shovel blade to drive the material on the shovel blade to move by utilizing the power of the conveying device, so that the material can be conveyed into the collecting device from the edge end of the shovel blade, thereby realizing the recovery of the cut material and reducing the material loss.
Preferably, the conveying device comprises a driving roller and a conveying belt, wherein the conveying belt is arranged on the driving roller in a driving way, and the conveying belt is parallel to the upper surface of the scraper knife in a conveying plane.
Preferably, scraping teeth are arranged on the conveyor belt.
It should be noted that, because the slope of spiller sets up, the material on the spiller needs to be carried by low to the height, consequently increases the conveying effect of conveyer belt to the material on the spiller through setting up scraping tooth on the conveyer belt to improve work efficiency.
Preferably, the collecting device comprises a chute and a collecting box, the chute is correspondingly arranged below the discharge end of the conveying device and can receive materials transported by the conveying device, and the collecting box is arranged at the discharge end of the chute.
The cut materials are conveyed into the collecting tank through the chute for centralized treatment, so that the materials can be reused subsequently, the loss of the materials is reduced, and the production cost is reduced
Preferably, the chute is provided with water spraying pipes at intervals.
The material in the chute can smoothly enter the collecting box by arranging the water spraying pipe, and the material is prevented from being solidified.
Preferably, the frame is a door-shaped frame, the cutting rope saw, the shovel blade and the collecting device are arranged between upright posts of the door-shaped frame, and the heights of the upright posts can be adjusted.
The cutting thickness of the cutting rope saw is adjusted by the upright post with adjustable height.
Preferably, the cutting device further comprises a workpiece box, and the conveying workpiece box is arranged right below the cutting device.
The foam concrete is fixedly shaped by the arranged workpiece box.
Preferably, a protective cover is arranged on the outer sides of the cutting rope saw, the shovel blade and the collecting device.
The protective cover is arranged to prevent the material from splashing and polluting the surrounding environment and equipment when the conveying device conveys the material.
The utility model has the beneficial effects that:
according to the foamed concrete planing machine, the automatic cutting and leveling of the arch caused by the foaming reaction and the covering layer of the foamed concrete are realized by adopting the cooperation of the cutting rope saw, the shovel blade and the conveying device, and the automatic collection of cut materials is realized, so that the automatic operation is realized, the working efficiency is improved, and the production cost is effectively reduced by recycling the cut materials.
Drawings
Fig. 1 is a schematic perspective view of a foamed concrete planing machine of embodiment 1 of the present utility model.
Fig. 2 is a cross-sectional view of a foamed concrete planing machine of example 1 of the present utility model.
Fig. 3 is a schematic view showing a structure of a foamed concrete planing machine according to the embodiment 1 of the present utility model.
Fig. 4 is a partial sectional view of a construction diagram of a foamed concrete planing machine of embodiment 1 of the present utility model.
In the figure: 1. a frame; 2. cutting a rope saw; 3. a shovel blade; 4. a conveying device; 41. a driving roller; 42. a conveyor belt; 421. scraping teeth; 5. a collecting device; 51. a chute; 52. a collection box; 6. a water spray pipe; 7. a protective cover; 8. and a workpiece box.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
As shown in fig. 1 to 4, a foamed concrete planing machine comprises: a frame 1, a cutting rope saw 2, a shovel blade 3, a conveying device 4 and a collecting device 5;
the cutting rope saw 2, the shovel blade 3 and the collecting device 5 are sequentially axially arranged on the frame 1 in parallel, the conveying device 4 is arranged on the shovel blade 3, the edge end of the shovel blade 3 is arranged on the cutting surface of the cutting rope saw 2 and can shovel up the material cut by the cutting rope saw 2, the other end of the cutting rope saw is arranged on the receiving end of the collecting device 5, and the conveying device 4 can convey the material on the shovel blade 3 into the collecting device 5.
The conveying device 4 comprises a driving roller 41 and a conveying belt 42, the conveying belt 42 is arranged on the driving roller 41 in a driving way, and the conveying belt 42 is parallel to the upper surface of the shovel blade 3 in a conveying plane.
Scraping teeth 421 are arranged on the conveying belt 42.
The collecting device 5 comprises a chute 51 and a collecting box 52, the chute 51 is correspondingly arranged below the discharging end of the conveying device 4 and can receive materials conveyed by the conveying device 4, and the collecting box 52 is arranged at the discharging end of the chute 51.
The chute 51 is provided with water spraying pipes 6 at intervals.
The frame 1 is a door-shaped frame, the cutting rope saw 2, the shovel blade 3 and the collecting device 5 are arranged between upright posts of the door-shaped frame, and the heights of the upright posts can be adjusted.
The cutting device also comprises a workpiece box 8, and the conveying workpiece box 8 is arranged right below the cutting device.
The outside of the cutting rope saw 2, the shovel blade 3 and the collecting device 5 is provided with a protective cover 7
The working principle and the using method of the foaming concrete planing machine are as follows:
according to the foamed concrete surface planer, the automatic cutting and collecting of the foamed concrete surface cladding are realized by adopting the matching of the cutting rope saw 2, the shovel blade 3 and the conveying device 4; the scraping teeth 421 are arranged on the conveying belt 42 of the conveying device 4 to increase the conveying effect of the conveying belt 42 on materials, and the water spraying pipes 6 are arranged on the chute 51 at intervals to moisten the conveyed materials, so that the materials can be smoothly collected into the collecting box 52 from the chute 51, the materials can be conveniently recycled by workers, and the protective cover 7 is arranged on the outer sides of the cutting rope saw 2, the shovel blade 3 and the collecting device 5 to prevent the materials from splashing to pollute the surrounding environment and equipment.
When the foam concrete foaming machine is used, foam concrete raw materials are poured into a workpiece box 8 for shaping, the cutting thickness of a cutting rope saw 2 is adjusted according to the thickness of a bread layer, then a conveying device 4 is started and cutting begins, cut materials are shoveled up by a shovel blade 3, the cut materials are conveyed into a chute 51 through the cooperation of the conveying device 4 and the shovel blade 3, the materials in the chute 51 are wetted by a water spraying pipe 6, the materials are smoothly collected into a collecting box 52, the materials in the collecting box 52 are recycled, after the foaming reaction of the materials is finished, the materials in the workpiece box 8 can arch due to the foaming reaction, so that the solidified foam concrete is required to be cut and leveled by the cutting rope saw 2 again, and the conveying device 4 and the collecting device 5 are matched for transportation and collection again, so that all production steps of the foam concrete are completed, and the product quality is ensured.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and is not intended to limit the scope of the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model are included in the protection scope of the present utility model.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "upper end", "lower end", "upper surface", "lower surface", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (8)
1. A foamed concrete planer comprising: the device comprises a frame (1), a cutting rope saw (2), a shovel blade (3), a conveying device (4) and a collecting device (5); the method is characterized in that:
cutting rope saw (2), spiller (3) and collection device (5) are axial parallel arrangement in proper order on frame (1), conveyor (4) set up on spiller (3), the cutting edge end of spiller (3) sets up on the cutting plane of cutting rope saw (2) to can carry out the shovel to the material after cutting rope saw (2), its other end sets up on the receipts material end of collection device (5), and can carry the material to collection device (5) on spiller (3) through conveyor (4).
2. A foamed concrete dough planer as recited in claim 1, wherein: the conveying device (4) comprises a driving roller (41) and a conveying belt (42), the conveying belt (42) is arranged on the driving roller (41) in a transmission mode, and the conveying belt (42) is a conveying plane parallel to the upper surface of the scraper knife (3).
3. A foamed concrete dough planer as recited in claim 2, wherein: scraping teeth (421) are arranged on the conveying belt (42).
4. A foamed concrete dough planer as recited in claim 1, wherein: the collecting device (5) comprises a chute (51) and a collecting box (52), the chute (51) is correspondingly arranged below the discharging end of the conveying device (4) and can be used for receiving materials conveyed by the conveying device (4), and the collecting box (52) is arranged at the discharging end of the chute (51).
5. A foamed concrete dough planer as recited in claim 4, wherein: the chute (51) is provided with water spraying pipes (6) at intervals.
6. A foamed concrete dough planer as recited in claim 1, wherein: the frame (1) is a door-shaped frame, the cutting rope saw (2), the shovel blade (3) and the collecting device (5) are arranged between the upright posts of the door-shaped frame, and the heights of the upright posts can be adjusted.
7. A foamed concrete dough planer as recited in claim 1, wherein: the cutting device also comprises a workpiece box (8), and the conveying workpiece box (8) is arranged right below the cutting device.
8. A foamed concrete dough planer as recited in claim 1, wherein: the outside of cutting rope saw (2), spiller (3) and collection device (5) are equipped with protection casing (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321319685.7U CN220719737U (en) | 2023-05-29 | 2023-05-29 | Foaming concrete planing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321319685.7U CN220719737U (en) | 2023-05-29 | 2023-05-29 | Foaming concrete planing machine |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220719737U true CN220719737U (en) | 2024-04-05 |
Family
ID=90488096
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202321319685.7U Active CN220719737U (en) | 2023-05-29 | 2023-05-29 | Foaming concrete planing machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN220719737U (en) |
-
2023
- 2023-05-29 CN CN202321319685.7U patent/CN220719737U/en active Active
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