CN220717473U - Continuous stamping die product and waste material separator - Google Patents
Continuous stamping die product and waste material separator Download PDFInfo
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- CN220717473U CN220717473U CN202321918199.7U CN202321918199U CN220717473U CN 220717473 U CN220717473 U CN 220717473U CN 202321918199 U CN202321918199 U CN 202321918199U CN 220717473 U CN220717473 U CN 220717473U
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- 239000002699 waste material Substances 0.000 title claims abstract description 118
- 238000007599 discharging Methods 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000926 separation method Methods 0.000 abstract description 6
- 238000009826 distribution Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000004080 punching Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The utility model discloses a continuous stamping die product and waste separating device, which is arranged on a stamping platform and positioned at the discharging side of a stamping die, and comprises: the product receiver is obliquely downwards arranged below the lower die fixing plate along the discharging direction and receives the punched product; the waste receiver comprises a mounting frame, wherein the mounting frame is positioned at one side of the product receiver, the top surface of the mounting frame is obliquely downwards arranged along the length direction of the side wall of the discharging side of the lower die fixing plate, and the top end of the mounting frame is positioned above the product receiver; and the waste material channel is erected at the top of the mounting frame and slides along the length direction of the mounting frame under the driving of the driving device, and is in fit sliding connection with the side wall of the discharging side of the lower die fixing plate and receives waste materials generated by stamping. According to the utility model, by utilizing the blanking time difference, the automatic distribution of the stamped products and the waste is realized through the dislocation arrangement of the product receiver and the waste receiver, so that the labor cost is reduced, and the separation efficiency of the products and the waste and the automation level of a production line are improved.
Description
Technical Field
The utility model relates to the technical field of stamping. More particularly, the present utility model relates to a continuous stamping die product and scrap separation apparatus.
Background
In the automotive stamping industry, in order to pursue higher production efficiency, progressive dies and automated production techniques are widely used, and conventional progressive die production requires manual sorting of products and scraps that are mixed together in the final step of the stamping process. The separation efficiency of the products and the waste materials is low, the labor intensity is high, the waste materials scratch the products or workers, and the automatic production is inconvenient.
In order to solve the above problems, it is necessary to design a device for separating products from waste materials in a continuous stamping die, so as to realize automatic separation of the products from the waste materials in continuous die production.
Disclosure of Invention
The utility model aims to provide a continuous stamping die product and waste separating device, which utilizes the blanking time difference to realize automatic diversion of the product and waste after the final stamping through the dislocation arrangement of a product receiver and a waste receiver, reduces labor cost and improves the separation efficiency of the product and the waste and the automation level of a production line.
To achieve these objects and other advantages and in accordance with the purpose of the utility model, there is provided a continuous press die product and scrap separating apparatus including a separating apparatus provided on a press platen and located at a discharge side of a press die, the separating apparatus including:
the product receiver is obliquely downwards arranged along the discharging direction and fixed on the stamping platform, and is positioned below the lower die fixing plate and used for receiving the stamped product;
the waste receiver comprises a mounting frame, wherein the mounting frame is positioned on one side of the product receiver and is fixed on the stamping platform, the top surface of the mounting frame is obliquely downwards arranged along the length direction of the side wall of the discharging side of the lower die fixing plate, and the top end of the mounting frame is positioned above the product receiver; the waste material channel is erected at the top of the mounting frame and slides along the length direction of the top surface of the mounting frame under the drive of the driving device, and is in fit sliding connection with the side wall of the discharging side of the lower die fixing plate and receives waste materials generated by stamping;
wherein, in the product receiving state, the top end of the waste channel is positioned at the top end of the mounting frame; in the waste receiving state, the waste channel moves to the other side of the product receiver to the top end to be flush with the waste discharging plane.
Preferably, the continuous stamping die product and waste material separator, the product receiver comprises a product blanking plate, the top end of the product blanking plate is connected with the bottom edge of the discharging side wall of the lower die fixing plate in a fitting mode, and the bottom end of the product blanking plate is obliquely downwards arranged along the discharging direction and is connected with the product conveying belt or the product container.
Preferably, the continuous stamping die product and waste material separator, the product flitch includes first slide and the second slide that sets up in succession along the ejection of compact direction, the top of first slide is connected with the base laminating of the ejection of compact side wall of lower mould fixed plate, the bottom of second slide is connected with product conveyer belt or product container, the inclination of first slide relative lower mould fixed plate is less than the inclination of second slide relative lower mould fixed plate.
Preferably, the continuous stamping die product and the waste separating device, the waste material channel comprises a waste material blanking plate, the waste material blanking plate is arranged on the top surface of the mounting frame in parallel through a track and is in sliding connection with the mounting frame, two sides of the top of the waste material blanking plate are respectively provided with a baffle, and the baffle is arranged along the length direction of the waste material blanking plate and the length of the baffle is equal to the length of the waste material blanking plate.
Preferably, the continuous stamping die product and waste separating device, the width of the product receiver is greater than or equal to the width of the product and covers the width range of product blanking.
Preferably, the continuous stamping die product and waste separating device is configured such that a length of a moving path of the top end of the waste channel in a horizontal direction is greater than a width of waste blanking when the continuous stamping die product and waste separating device is switched from a product receiving state to a waste receiving state.
The utility model at least comprises the following beneficial effects:
1. according to the utility model, the original manual sorting work in continuous die production is replaced by the separating device, the automatic diversion and blanking of the product and the waste after the final stamping are realized through the dislocation arrangement of the product receiver and the waste receiver by utilizing the blanking time difference, the manual labor intensity is reduced, the separation efficiency of the product and the waste is improved, the risk that the waste scratches the product or staff in the manual operation is eliminated, and the product yield and the automation level of the production line are effectively improved;
2. the separating device has simple structure, easy manufacture and wide application, can be directly used as an auxiliary structure to be arranged on the discharging side of the stamping die and connected with the stamping die into a whole, has small required installation space, and is applicable to all stamping dies adopting similar forms.
Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.
Drawings
Fig. 1 is a schematic structural view of a continuous stamping die product and scrap separating device according to an embodiment of the utility model.
Reference numerals illustrate:
1. an upper die; 2. a lower die; 3. a lower die fixing plate; 4. a stamping platform; 51. a first slide plate; 52. a second slide plate; 61. a mounting frame; 62. a waste channel; 63. a driving device; 7. a product; 8. waste material.
Detailed Description
The present utility model is described in further detail below with reference to the drawings to enable those skilled in the art to practice the utility model by referring to the description.
It should be noted that the experimental methods described in the following embodiments, unless otherwise specified, are all conventional methods, and the reagents and materials, unless otherwise specified, are all commercially available; in the description of the present utility model, the terms "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus are not to be construed as limiting the present utility model.
As shown in fig. 1, the present utility model provides a continuous stamping die product and waste separating device, which includes a separating device disposed on a stamping platform and located at a discharging side of a stamping die, the separating device includes:
a product receiver which is arranged obliquely downwards along the discharging direction and is fixed on the stamping platform 4, and is positioned below the lower die fixing plate 3 and receives the stamped product 7;
the waste receiver comprises a mounting frame 61 which is positioned on one side of the product receiver and is fixed on the stamping platform 4, wherein the top surface of the mounting frame 61 is obliquely downwards arranged along the length direction of the side wall of the discharging side of the lower die fixing plate 3, and the top end of the mounting frame is positioned above the product receiver; a scrap channel 62 which is mounted on the top of the mounting frame 61 and slides along the length direction of the top surface of the mounting frame 61 under the driving of the driving device 63, wherein the scrap channel 62 is in fit sliding connection with the side wall of the discharging side of the lower die fixing plate 3 and receives scrap 8 generated by punching;
wherein, in the product receiving state, the top end of the waste channel 62 is positioned at the top end of the mounting frame 61; in the scrap receiving position, the scrap passage 62 is moved toward the other side of the product receptacle to a top level with the scrap discharge plane.
In the technical scheme, the separating device is positioned at the discharging side of the last stamping process in continuous die production, the stamping die comprises an upper die 1 and a lower die 2, wherein the lower die 2 is arranged on a stamping platform 4 through a lower die fixing plate 3, and the lower die fixing plate is a horizontal plate with a certain thickness; in the last stamping process, the waste generated by stamping naturally falls off (is discharged) from the discharging side of the die, and the stamped product is pushed to the same side by a feeding device on the die. Specifically, the product receiver and the waste receiver are arranged on the same side (namely the discharging side of the stamping die) of the lower die fixing plate, and the product receiver is arranged opposite to the discharging position of the product, so that the product is smoothly received and automatically slides down along the inclined surface when the product is discharged, and the discharged product is collected and stored in a concentrated mode. The installation frame of the waste receiver is arranged at one side deviating from the discharging position of the product, so that interference on the product received by the product receiver is avoided; the waste material passageway is the passageway of receiving the waste material, and its bottom surface and the top surface sliding connection of mounting bracket because the mounting bracket top surface sets up downwards along the length direction slope of the ejection of compact side lateral wall of lower mould fixed plate, makes the side of waste material passageway can remain throughout with the ejection of compact side lateral wall butt of lower mould fixed plate in the slip in-process, can effectively avoid the waste material to drop from waste material passageway and stamping die clearance department when the ejection of compact. The size of the waste material channel is designed according to the shape and the size of the waste material of the current product, so that the waste material can smoothly and stably slide down after falling into the waste material channel, and the generated waste material can be conveniently collected and treated in a concentrated manner. The surfaces of the product receiver and the waste channel form a landslide structure, so that the product/waste can slide down smoothly (be received).
In practical application, the separating device is divided into two working states according to the stamping progress, after the stamping is completed, the upper die 1 moves upwards to leave the product, the feeding device pushes the product 7 to move towards the discharging side, at the moment, the separating device is in a product receiving state, the top end of the waste channel 62 is aligned with the top end of the mounting frame 61 (positioned on the same vertical plane), and the product 7 can smoothly fall from the discharging side to the surface of the product receiver and be conveyed downwards; after the product discharging is completed, the upper die 1 descends to perform the next round of stamping operation, at this moment, the separating device is switched to a waste receiving state, namely, the waste channel 62 is driven to move upwards through the driving device 63, the top end of the waste channel moves obliquely, and meanwhile, the top end of the mounting frame 61 is separated from the top end of the mounting frame to move to the other side (left side in the figure) of the product receiver, the waste channel 62 and the mounting space of the product receiver are staggered up and down due to the fact that the top end of the mounting frame is positioned above the product receiver, the movement of the waste channel cannot interfere with the product receiver, the waste channel 62 is suspended to block the top of the product receiver after the movement is completed, the top end of the waste channel 62 after the movement is identical to the height position of the waste 8 discharging (positioned on the same plane with the waste discharging plane), so that when the upper die 1 descends to the lowest point (matched with the lower die for stamping), the die edge cuts off the waste 8 from the discharging side, and the waste 8 can smoothly drop onto the waste channel 62 which is obliquely arranged below and is conveyed downwards, and the waste 8 and the product 7 is split. After the stamping is completed, the scrap 8 falls completely into the scrap channel 62, at which point the scrap channel 62 is driven to reset, switching the separating apparatus to the product receiving state awaiting the discharge of the next round of product. The working state of the separating device is circularly switched according to the stamping progress, and automatic distribution of products and waste materials in continuous die production can be realized.
The utility model utilizes the time difference between the product and the waste material flowing out in the continuous die production, realizes the automatic diversion and the separate blanking (collection) of the product and the waste material after the final stamping through the dislocation arrangement of the product receiver and the waste material receiver, and solves the problems that the time and the labor are wasted when the product and the waste material are separated in a manual mode, and the risk that the waste material scratches the product or the staff exists. Meanwhile, the separating device is simple in structure, easy to manufacture and wide in application, can be directly used as an auxiliary structure to be installed on the discharging side of the stamping die and connected with the stamping die into a whole, is small in required installation space, and is applicable to all stamping dies similar to the stamping die in structure.
In another technical scheme, the continuous stamping die product and waste material separator, the product receiver includes the product flitch, its top is laminated with the base of the ejection of compact side lateral wall of lower mould fixed plate and is connected, the bottom sets up downwards along ejection of compact direction slope and is connected with product conveyer belt or product container. Wherein, the product flitch sets up downwards along ejection of compact direction slope, and its top pastes and fixed connection with the base of the ejection of compact side lateral wall of lower mould fixed plate to avoid the product to follow the clearance department slippage of product flitch and lower mould fixed plate, the bottom of product flitch is connected with product conveyer belt or product container (show in the figure), conveniently concentrate collection, storage and transportation to the product after the punching press is accomplished.
In another technical scheme, the continuous stamping die product and waste material separator, the product blanking plate includes first slide 51 and second slide 52 that set up in succession along the ejection of compact direction, the top of first slide 51 is connected with the base laminating of the ejection of compact side wall of lower mould fixed plate 3, the bottom of second slide 52 is connected with product conveyer belt or product container, the inclination of first slide relative lower mould fixed plate is less than the inclination of second slide relative lower mould fixed plate. Among the above-mentioned technical scheme, the relative inclination of first slide is less, and the relative inclination of second slide is great, makes the product that the punching press was accomplished can be smoothly behind steadily falling into first slide, deposit in smooth, the acceleration gliding to product conveyer belt or the product container on the second slide, has avoided the product ejection of compact (whereabouts) in-process to take place serious bump with the receiver, causes the product damage scheduling problem.
In another technical scheme, the continuous stamping die product and waste separating device, the waste channel 62 comprises a waste blanking plate, the waste blanking plate is arranged on the top surface of the mounting frame in parallel through a track and is in sliding connection with the mounting frame, two sides of the top of the waste blanking plate are respectively provided with a baffle, and the baffle is arranged along the length direction of the waste blanking plate and has the same length as the waste blanking plate. Wherein, the baffle of both sides constitutes spout structure together with waste material flitch, can prevent effectively that the waste material that the quality is lighter, the size is less from slipping down from waste material flitch in-process, causes the waste material pollution around punching press platform. In this embodiment, the driving device may adopt an air cylinder, which is disposed between the mounting frame and the waste blanking plate, the air cylinder is disposed along the length direction of the track, the fixed end of the air cylinder is fixed on the mounting frame, and the pushing end is fixedly connected with the waste blanking plate, so as to realize the reciprocating motion of the waste blanking plate along the length direction of the track.
In another technical scheme, the continuous stamping die product and waste material separator, the width of the product receiver is greater than or equal to the width of the product 7 and covers the width range of product blanking. In the above technical scheme, two sides of the product receiver are required to be located at the outer sides of the product discharging position (width range) respectively, so that the punched product can fall onto the product receiver completely and smoothly and slide down.
In another aspect, the length of the moving path of the top end of the scrap channel 62 in the horizontal direction is greater than the blanking width of the scrap 8 when the continuous stamping die product and the scrap separating device are switched from the product receiving state to the scrap receiving state. In the technical scheme, in the product receiving state, the top end of the waste channel is positioned at the top end of the mounting frame, so that the width range of product blanking can be completely avoided; therefore, when the working state of the separating device is switched to the waste receiving state, the horizontal position of the top end of the waste channel needs to meet the requirement of covering the width range of waste discharging before moving to the level of the waste discharging plane, i.e. the transverse (horizontal) moving distance of the top end of the waste channel needs to be larger than the width of waste discharging in the process, so as to ensure that the waste can completely and smoothly fall onto the waste receiver and slide down.
Although embodiments of the present utility model have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the utility model would be readily apparent to those skilled in the art, and accordingly, the utility model is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (6)
1. The utility model provides a continuous stamping die product and waste material separator, its characterized in that includes separator, and it sets up on stamping platform and is located stamping die's ejection of compact side, separator includes:
the product receiver is obliquely downwards arranged along the discharging direction and fixed on the stamping platform, and is positioned below the lower die fixing plate and used for receiving the stamped product;
the waste receiver comprises a mounting frame, wherein the mounting frame is positioned on one side of the product receiver and is fixed on the stamping platform, the top surface of the mounting frame is obliquely downwards arranged along the length direction of the side wall of the discharging side of the lower die fixing plate, and the top end of the mounting frame is positioned above the product receiver; the waste material channel is erected at the top of the mounting frame and slides along the length direction of the top surface of the mounting frame under the drive of the driving device, and is in fit sliding connection with the side wall of the discharging side of the lower die fixing plate and receives waste materials generated by stamping;
wherein, in the product receiving state, the top end of the waste channel is positioned at the top end of the mounting frame; in the waste receiving state, the waste channel moves to the other side of the product receiver to the top end to be flush with the waste discharging plane.
2. The continuous stamping die product and scrap separating apparatus in accordance with claim 1 wherein the product receiver includes a product blanking plate having a top end in abutting engagement with a bottom edge of a discharge side wall of the lower die fixing plate, and a bottom end disposed obliquely downward in a discharge direction and in engagement with the product conveyor or the product container.
3. The continuous stamping die product and waste separating device according to claim 2, wherein the product blanking plate comprises a first sliding plate and a second sliding plate which are continuously arranged along the discharging direction, the top end of the first sliding plate is in fit connection with the bottom edge of the discharging side wall of the lower die fixing plate, the bottom end of the second sliding plate is connected with the product conveying belt or the product container, and the inclination angle of the first sliding plate relative to the lower die fixing plate is smaller than that of the second sliding plate relative to the lower die fixing plate.
4. The continuous stamping die product and scrap separating apparatus in accordance with claim 1, wherein the scrap passage includes a scrap discharge plate disposed in parallel on a top surface of the mounting frame by rails and slidably connected thereto, and both sides of a top of the scrap discharge plate are respectively provided with a baffle plate disposed along a length direction of the scrap discharge plate and having a length equal thereto.
5. The continuous stamping die product and scrap separating apparatus in accordance with claim 1 wherein the width of the product receptacle is equal to or greater than the width of the product and covers the width of the product blanking.
6. The continuous stamping die product and scrap separating apparatus in accordance with claim 5, wherein the length of the path of movement of the scrap passage top end in the horizontal direction is greater than the width of scrap discharge when switching from the product receiving condition to the scrap receiving condition.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321918199.7U CN220717473U (en) | 2023-07-19 | 2023-07-19 | Continuous stamping die product and waste material separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321918199.7U CN220717473U (en) | 2023-07-19 | 2023-07-19 | Continuous stamping die product and waste material separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220717473U true CN220717473U (en) | 2024-04-05 |
Family
ID=90487347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321918199.7U Active CN220717473U (en) | 2023-07-19 | 2023-07-19 | Continuous stamping die product and waste material separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220717473U (en) |
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2023
- 2023-07-19 CN CN202321918199.7U patent/CN220717473U/en active Active
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