CN220715742U

CN220715742U - Mixing system and manually-compressible unpacking machine thereof

Info

Publication number: CN220715742U
Application number: CN202322476188.4U
Authority: CN
Inventors: 李学奎; 杨敏; 杨凯; 岳淑婷
Original assignee: Zhejiang Mesnac Intelligent Technology Co Ltd
Current assignee: Zhejiang Mesnac Intelligent Technology Co Ltd
Priority date: 2023-09-12
Filing date: 2023-09-12
Publication date: 2024-04-05
Anticipated expiration: 2033-09-12

Abstract

The utility model discloses a mixing system and a manually compressible unpacking machine thereof, which relate to the technical field of unpacking machines and comprise: a ton bag for loading material; the unpacking chamber is positioned below the ton bag, and a feed inlet of the unpacking chamber is communicated with a discharge outlet of the ton bag; a support frame for supporting the ton bags and the unpacking chamber; the pressing plate is used for pressing or keeping away from the feeding hole of the unpacking chamber; the lifting end of the lifting device is connected with the pressing plate; the compressing device comprises a first part arranged at the bottom of the pressing plate and a second part arranged at one side of the unpacking chamber, and the first part and the second part are detachably connected. The device can ensure that the unpacking machine always keeps a compaction state in the working process, and avoids the phenomenon of dust overflow caused by loose sealing, so that the safety and the reliability of the unpacking machine are enhanced.

Description

Mixing system and manually-compressible unpacking machine thereof

Technical Field

The utility model relates to the technical field of unpacking machines, in particular to a manually-compressible unpacking machine. In addition, still relate to a compounding system including above-mentioned can manual tight bale breaker.

Background

In the related art, with the development of new energy industry, the market demand of lithium batteries is increasing, so as to meet the production requirement of lithium batteries, various types of unpacking machines are also being developed, the unpacking machines are mainly used for scattering and unloading compacted materials in ton bags, and the existing unpacking machines often have dust overflow phenomenon due to the sealing problem in the working process

An air cylinder is usually arranged on the unpacking machine, and the pressing plate of the unpacking machine is controlled to descend and press through the reciprocating motion of the air cylinder. When the existing unpacking machine works, the operation and the positioning operation of the equipment are all electric control, but the electric control has the defects of instability and easiness in interference of external factors, and the pressing plate is easy to lose control due to failure of electric control in the working process, so that the sealing effect of the unpacking machine is uncontrollable.

In summary, how to ensure that the unpacking machine always keeps a pressing state in the working process is a problem to be solved by those skilled in the art.

Disclosure of Invention

Therefore, the utility model aims to provide the unpacking machine capable of being manually pressed, which can ensure that the unpacking machine is always kept in a pressed state in the working process, and avoid the phenomenon of dust overflow caused by loose sealing, so as to enhance the safety and reliability of the unpacking machine.

Another object of the present utility model is to provide a mixing system comprising a manually compactable bale breaker as described above.

In order to achieve the above object, the present utility model provides the following technical solutions:

a manually compactable bale breaker comprising:

a ton bag for loading material;

the unpacking chamber is positioned below the ton bag, and a feed inlet of the unpacking chamber is communicated with a discharge outlet of the ton bag;

a support frame for supporting the ton bags and the unpacking chamber;

the pressing plate is used for pressing or keeping away from the feeding hole of the unpacking chamber;

the lifting end of the lifting device is connected with the pressing plate;

the compressing device comprises a first part arranged at the bottom of the pressing plate and a second part arranged at one side of the unpacking chamber, and the first part and the second part are detachably connected.

In one embodiment, the first portion includes a hanging ring, and the second portion includes a hook hooked with the hanging ring and a handle for driving the hook to swing.

In one embodiment, the support comprises an upper bracket and a lower bracket detachably arranged below the upper bracket;

the top of the upper bracket is used for supporting the ton bag, and the lower bracket is used for supporting the unpacking chamber.

In one embodiment, the lifting device comprises a lead screw nut structure.

In one embodiment, a dust hood which is distributed in a ring shape and used for dust collection is inserted above the pressing plate.

In one embodiment, the dust removal device further comprises a cover plate, wherein the cover plate is detachably arranged above the dust removal cover or on one side of the support frame.

In one embodiment, the cover plate is a nylon piece.

A mixing system comprising a manually compactable bale breaker as claimed in any preceding claim.

The manually-compressible unpacking machine has the beneficial effects that when the manually-compressible unpacking machine provided by the utility model is used, ton bags can be hung above the unpacking machine from a travelling crane and placed on a supporting frame. The operator then manually detaches the first and second portions of the compression device. Subsequently, the lifting device is controlled to operate so as to move the pressing plate upwards. Then, the operator can untie the discharge gate of ton bag, place the interior discharge gate of ton bag in the unwrapping chamber to turn over the extranal packing bag of ton bag to the unwrapping chamber outside. And then, controlling the lifting device to reversely run so as to enable the pressing plate to move downwards. Namely, the lower surface of the pressing plate turns the ton bag outwards to the outer packing bag outside the unpacking chamber to press the ton bag to the unpacking chamber so as to form a seal between the ton bag and a blanking area of the unpacking chamber, and then the blanking process is started.

Meanwhile, an operator can manually connect the first part with the second part so as to reinforce the pressing plate by utilizing the first part and the second part, and the pressing plate and the discharging area of the unpacking chamber are ensured to be always kept in a pressed state in the discharging process. After the feeding operation is completed, the operator manually detaches the first and second parts of the compacting device again. Then, the lifting device is controlled to operate so that the pressing plate moves upwards again, and the outer packing bag of the ton bag is not pressed any more. And then, manually lifting the travelling crane to remove the ton bags from the dissociation chamber. And finally, controlling the lifting device to reversely run so as to enable the pressing plate to move downwards again for resetting, so that the next feeding is facilitated.

In summary, the manually-compressible unpacking machine provided by the utility model can ensure that the unpacking machine is always kept in a compressed state in the working process, and avoids the phenomenon of dust overflow caused by loose sealing, so that the safety and reliability of the unpacking machine are enhanced.

In addition, the utility model also provides a mixing system comprising the manually-compressible unpacking machine.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of a manually compressible bale breaker according to the present utility model;

FIG. 2 is a top view of FIG. 1;

fig. 3 is a schematic structural view of the pressing device.

In fig. 1-3:

1 is ton bag, 2 is the upper bracket, 3 is the dust excluding hood, 4 is the clamp plate, 5 is unpacking room, 6 is closing device, 61 is rings, 62 is couple, 63 is handle, 7 is the lower bracket, 8 is elevating gear, 9 is the apron.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The utility model provides a manually-compressible unpacking machine, which can ensure that the unpacking machine is always kept in a compressed state in the working process, and avoid the phenomenon of dust overflow caused by loose sealing, so as to enhance the safety and reliability of the unpacking machine. The utility model further provides a mixing system comprising the manually compressible bale breaker.

Referring to fig. 1 to 3, fig. 1 is a schematic structural diagram of a manually compressible bale breaker according to the present utility model; FIG. 2 is a top view of FIG. 1; fig. 3 is a schematic structural view of the pressing device.

The embodiment provides a bale breaker that can compress tightly by hand, includes:

a ton bag 1 for loading material;

the unpacking chamber 5 is positioned below the ton bag 1, and a feed inlet of the unpacking chamber 5 is communicated with a discharge outlet of the ton bag 1;

a supporting frame for supporting the ton bags 1 and the unpacking chamber 5;

a platen 4 for compacting or moving away from the feed port of the unpacking chamber 5;

a lifting device 8, the lifting end of which is connected with the pressing plate 4;

the compressing device 6 comprises a first part arranged at the bottom of the pressing plate 4 and a second part arranged at one side of the unpacking chamber 5, and the first part and the second part are detachably connected.

It should be noted that, the pressing plate 4 is provided with an opening with the same size and shape as the feeding hole of the unpacking chamber 5, so that the material can fall into the unpacking chamber 5 smoothly. The shape, structure, type and the like of the ton bag 1, the unpacking chamber 5, the supporting frame, the pressing plate 4, the lifting device 8 and the pressing device 6 can be determined according to actual conditions and actual requirements in the actual application process.

When the manually-compressible unpacking machine provided by the utility model is used, the ton bag 1 can be lifted to the upper part of the unpacking machine by a crane and placed on a supporting frame. The operator then manually detaches the first and second parts of the hold-down device 6. Subsequently, the lifting device 8 is controlled to operate so as to move the platen 4 upward. Then, the operator can unlock the discharge port of the ton bag 1, place the inner discharge port of the ton bag 1 into the unpacking chamber 5, and turn the outer packing bag of the ton bag 1 outside the unpacking chamber 5. Thereafter, the lifting device 8 is controlled to reversely move so as to move the pressing plate 4 downward. Namely, the lower surface of the pressing plate 4 turns the ton bag 1 outwards to the outside of the unpacking chamber 5, and the outer packing bag is pressed on the unpacking chamber 5 to form a sealing of the ton bag 1 and the unloading area of the unpacking chamber 5, so that the unloading process is started.

Meanwhile, an operator can manually connect the first part with the second part so as to reinforce the pressing plate 4 by using the first part and the second part, and the pressing plate 4 and a discharging area of the unpacking chamber 5 are ensured to be always kept in a pressed state in the discharging process. After the feeding operation is completed, the operator again manually detaches the first and second parts of the compacting device 6. The lifting device 8 is then controlled to operate in such a way that the pressure plate 4 is moved upwards again, so that the overpack of the ton bag 1 is no longer compressed. Then, the travelling crane is manually lifted to detach the ton bag 1 from the bag dissociation chamber 5. Finally, the lifting device 8 is controlled to reversely run so as to enable the pressing plate 6 to move downwards again to reset, so that the next feeding is facilitated.

In one embodiment, the first portion includes a hanging ring 61, and the second portion includes a hook 62 hooked with the hanging ring 61 and a handle 63 for driving the hook 62 to swing.

It should be noted that before the unpacking machine is started, an operator may manually lift the handle 63 located at one side of the unpacking chamber 5 upwards, so that the hook 62 is separated from the hanging ring 61 at the bottom of the pressing plate 4, so that the pressing plate 4 and the unpacking chamber 5 are not connected and locked, and further the pressing plate 4 moves along with the lifting device 8 in a synchronous lifting manner.

After the bagging operation of the outer packing bag of the ton bag 1 and the unpacking chamber 5 is completed, the control pressing plate 4 descends, an operator manually hangs the hook 62 of the pressing device 6 back into the hanging ring 61 at the bottom of the pressing plate 4 again, and presses the handle 63 of the locking device 6 downwards to ensure that the pressing plate 4 and the unpacking chamber 5 are locked again, and further ensure that a pressing state is kept between the pressing plate 4 and the feeding port of the unpacking chamber 5 before the next feeding.

In one embodiment, the support frame comprises an upper support frame 2 and a lower support frame 7 detachably arranged below the upper support frame 2; the top of the upper bracket 2 is used for supporting the ton bag 1, and the lower bracket 7 is used for supporting the unpacking chamber 5.

It should be noted that, the upper bracket 2 may be disposed above the lower bracket 7, and the upper bracket 2 is mainly used for supporting the ton bag 1, the lower bracket 7 is mainly used for supporting the unpacking chamber 5, and the lower bracket 7 may be fixed on the ground to support the whole unpacking machine.

In one embodiment, the lifting device 8 comprises a lead screw nut structure.

The lifting device 8 needs to drive the pressing plate 4 to move up and down, and may be configured as a screw nut structure to realize the reciprocating lifting motion. The lifting device 8 may also be provided as a cylinder and a piston rod connected to the pressing plate 4 to make the piston rod move up and down by driving the cylinder, and the cylinder may be provided at both sides of the unpacking chamber 5 to make both sides of the pressing plate 4 connected to the piston rod. In addition, can set up the dust cover in the piston rod outside to prevent that the dust from getting into the cylinder, influence the result of use and the life of cylinder.

The type, the size and the like of the lifting device 8 can be determined according to actual conditions and actual requirements in the actual application process.

In one embodiment, a dust hood 3 for dust collection is inserted above the pressing plate 4 in a ring shape.

It should be noted that, the unpacking chamber 5 may be set to a single-layer circular barrel structure, and the sealing strip capable of being deformed by compression is inlaid on the upper portion of the unpacking chamber 5, so that the sealing strip is deformed to achieve the sealing effect when the lower surface of the pressing plate 4 presses the sealing strip on the unpacking chamber 5. Can insert annular dust excluding hood 3 in clamp plate 4 top, the inboard of dust excluding hood 3 can be opened according to the law and have the dust removal mouth to, dust excluding hood 3 is connected with factory building dust pelletizing system, and the during operation absorbs the powder that unpacks and the bag in-process unrestrained, in order to guarantee no dust excessive.

In one embodiment, the dust hood further comprises a cover plate 9, and the cover plate 9 is detachably arranged above the dust hood 3 or on one side of the support frame.

It should be noted that, when the unpacking machine does not throw materials temporarily, the cover plate 9 can be covered above the annular dust hood 3 to protect the unpacking chamber 5 from dust; when the feeding operation is needed, an operator can move the cover plate 9 to one side of the supporting frame, so that the lifting device 8 is convenient to drive the pressing plate 4 and the dust hood 3 to ascend or descend.

In one embodiment, the cover plate 9 is made of nylon, so that the cover plate 9 is convenient to take and put, and the use effect of the cover plate 9 is ensured.

In order to further illustrate the use of the manually compactable bale breaker provided by the utility model, an example is provided below.

1) An operator can remove the cover plate 9 above the dust hood 3 and place the cover plate 9 on the left side of the unpacking machine;

2) The ton bag 1 is hung above the unpacking machine by a travelling crane, and the ton bag 1 is placed on the upper bracket 2;

3) The operator can manually lift the handle 63 of the pressing device 6 to separate the hook 62 from the hanging ring 61, so that the pressing plate 4 and the unpacking chamber 5 are not connected and locked;

4) An operator can control the lifting device 8 to operate so as to drive the pressing plate 4 and the dust hood 3 to move upwards;

5) An operator can unlock the discharge port of the ton bag 1, pull out the inner discharge port of the ton bag 1, place the inner discharge port into the unpacking chamber 5 after unlocking the inner discharge port, and turn over the outer packing bag of the ton bag 1 outside the unpacking chamber 5;

6) An operator can control the lifting device 8 to reversely run so as to drive the pressing plate 4 and the dust hood 3 to move downwards, the lower surface of the pressing plate 4 can outwards turn the ton bag 1 to the outside of the unpacking chamber 5, the packing bag outside the unpacking chamber is pressed on the sealing strip, so that the ton bag 1 is sealed with the blanking area of the unpacking chamber 5, and the blanking process is started;

7) An operator manually presses down a handle 63 of the compressing device 6 to enable the hook 62 to be hooked with the hanging ring 61, so that the compressing state of the compressing plate 4 and the blanking area of the unpacking chamber 5 is always kept in the blanking process;

8) After the feeding is completed, an operator can manually lift the handle 63 of the pressing device 6 to separate the hook 62 from the hanging ring 61;

9) The operator can control the lifting device 8 to operate so as to enable the pressing plate 4 and the dust hood 3 to move upwards again, and the outer packing bag of the ton bag 1 is not pressed any more;

10 Manually lifting the travelling crane to enable the ton bag 1 to be separated from the bag chamber 5, wherein powder scattered from a discharge hole of the ton bag 1 can be sucked away by the dust hood 3 in the lifting process;

11 After the material is fed, an operator can control the lifting device 8 to reversely run so that the pressing plate 4 and the dust hood 3 are reset, and the cover plate 9 is placed on the dust hood 3 for the next material feeding;

12 The above feeding process can be circularly performed.

The structure of manual compression clamp plate 4 has been add to this device to guarantee to unpack the machine at unloading in-process and remain sealed state throughout, make unpack the machine safe and reliable more, avoided the dust excessive phenomenon that probably appears in the operational environment, ensured operational environment's clean and tidy. That is, under the original electric control premise, the device is additionally provided with the manually controlled compressing device 6 so as to avoid the phenomenon of dust overflow caused by the loose sealing in the running process due to the instability and the easily interfered characteristics of electric control, and the device can effectively improve the safety and the reliability of the unpacking machine, so that the device can be widely applied to industries such as food, medicine, new energy sources and the like.

In addition to the above-mentioned manually compressible bale breaker, the present utility model further provides a mixing system including the manually compressible bale breaker disclosed in the above-mentioned embodiments, and the structure of each other portion of the mixing system is referred to the prior art, and is not described herein.

It should be noted that, in the present utility model, the first portion and the second portion are referred to, where the first portion and the second portion are merely for distinguishing the difference of positions, and are not sequentially separated.

It should be noted that the orientation or positional relationship indicated by "up and down" and the like of the present utility model is based on the orientation or positional relationship shown in the drawings, and is merely for simplicity of description and ease of understanding, and does not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other. Any combination of all the embodiments provided in the present utility model is within the protection scope of the present utility model, and will not be described herein.

The mixing system and the manually-compressible unpacking machine provided by the utility model are described in detail above. The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.

Claims

1. A manually compactable bale breaker comprising:

a ton bag (1) for loading material;

the unpacking chamber (5) is positioned below the ton bag (1), and a feed inlet of the unpacking chamber (5) is communicated with a discharge outlet of the ton bag (1);

a support frame for supporting the ton bags (1) and the unpacking chamber (5);

a pressing plate (4) for pressing or separating the feeding port of the unpacking chamber (5);

a lifting device (8), the lifting end of which is connected with the pressing plate (4);

the compressing device (6) comprises a first part arranged at the bottom of the pressing plate (4) and a second part arranged at one side of the unpacking chamber (5), and the first part and the second part are detachably connected.

2. The manually compressible bale breaker of claim 1, wherein said first portion comprises a lifting ring (61) and said second portion comprises a hook (62) hooked to said lifting ring (61) and a handle (63) for driving said hook (62) to swing.

3. The manually compressible bale breaker of claim 1, wherein said support frame comprises an upper bracket (2) and a lower bracket (7) detachably disposed below said upper bracket (2);

the top of the upper bracket (2) is used for supporting the ton bag (1), and the lower bracket (7) is used for supporting the unpacking chamber (5).

4. Manually compressible bale breaker according to claim 1, characterized in that the lifting device (8) comprises a screw nut structure.

5. The manually compressible bale breaker of any of claims 1 to 4, characterized in that a dust hood (3) for dust collection is inserted above said press plate (4) in a ring-shaped distribution.

6. The manually compressible bale breaker of claim 5, further comprising a cover plate (9), said cover plate (9) being removably disposed over said dust hood (3) or on one side of said support frame.

7. The manually compressible bale breaker of claim 6, wherein said cover plate (9) is a nylon material.

8. A mixing system comprising a manually compactable bale breaker as claimed in any one of claims 1 to 7.