CN220703617U - Starter propagation machine - Google Patents
Starter propagation machine Download PDFInfo
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- CN220703617U CN220703617U CN202322303711.3U CN202322303711U CN220703617U CN 220703617 U CN220703617 U CN 220703617U CN 202322303711 U CN202322303711 U CN 202322303711U CN 220703617 U CN220703617 U CN 220703617U
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- grain
- machine
- roller
- koji making
- machine according
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- 239000007858 starting material Substances 0.000 title abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 40
- 229910052742 iron Inorganic materials 0.000 claims abstract description 21
- 239000004575 stone Substances 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 8
- 238000009736 wetting Methods 0.000 claims abstract description 7
- 230000003139 buffering effect Effects 0.000 claims description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 abstract description 17
- 238000003825 pressing Methods 0.000 abstract description 4
- 235000013339 cereals Nutrition 0.000 description 42
- 239000000463 material Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000855 fermentation Methods 0.000 description 3
- 230000004151 fermentation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 150000002505 iron Chemical class 0.000 description 2
- 238000010409 ironing Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013124 brewing process Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
The utility model discloses a starter propagation machine, which comprises a raw grain processing system, a raw grain storage system, a grain wetting and crushing system and a starter propagation system; wherein the raw grain processing system at least comprises a vibration stone removing machine and an iron removing machine; the raw grain storage system comprises a plurality of grain silos for storing grains and a first lifting machine; the top and the bottom of the grain silo are respectively provided with spiral conveying, wherein the spiral conveying at the top is connected with the outlet of the first lifting machine, and the spiral conveying at the bottom is connected with a pipeline of a raw grain treatment system; the grain wetting and crushing system is communicated with the vibration stone removing machine, and the yeast pressing system is arranged at the discharge end of the grain wetting and crushing system.
Description
Technical Field
The utility model belongs to the technical field of starter propagation for brewing white spirit, and particularly relates to starter propagation machinery.
Background
A yeast is a raw material for brewing wine, also called block yeast or brick yeast, and is prepared from barley, wheat, pea, etc. through pulverizing, mixing with water, kneading, pressing to obtain fermented grains, and features different sizes and sizes.
In the brewing process, after the fermented grains are steamed, yeast is required to be added into the fermented grains in the spreading and airing process so as to facilitate the subsequent fermentation of the fermented grains in a cellar.
The existing yeast production mode is a manual yeast production mode. The manual starter propagation is that firstly, materials are put into a mould, then starter propagation medicine is pressed into starter blocks in a mode of stepping by manual bare feet, and the manual starter propagation has the advantages that: manually and repeatedly treading on the yeast to form a layer of slurry on the surface of the formed yeast, wherein the industry is called 'slurry lifting', the slurry can play a role in sealing the yeast, so that external harmful microorganisms are prevented from entering the yeast, meanwhile, nutrient substances in the yeast are prevented from leaking, the fermentation quality of the yeast is ensured, and the subsequent brewing quality is improved; in addition, the mode of manually treading the yeast can ensure that the yeast blocks are tight and loose in the outside and the subsequent fermentation of the yeast blocks is ensured. However, the manual starter propagation has the problems of inconsistent degree of starter propagation, high labor intensity and high labor cost. Therefore, the fermented yeast blocks have uneven quality, and the problems of aging and difficult work are common in white spirit brewing enterprises.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme:
a starter propagation machine comprises a raw grain processing system, a raw grain storage system, a grain moistening and crushing system and a starter pressing system;
wherein the raw grain processing system at least comprises a vibration stone removing machine and an iron removing machine;
the raw grain storage system comprises a plurality of grain silos for storing grains and a first lifting machine;
the top and the bottom of the grain silo are respectively provided with screw conveying, wherein the screw conveying at the top is connected with the outlet of the first lifting machine and is used for feeding, and the screw conveying at the bottom is connected with a raw grain treatment system pipeline;
the grain-moistening crushing system is communicated with the vibration stone removing machine, and the buckling system is arranged at the discharge end of the grain-moistening crushing system.
Further, the iron remover comprises a bracket, a roller rotationally connected with the bracket and a motor for driving the roller to rotate, wherein a permanent magnet is arranged on the inner wall of the roller, and the permanent magnet is fixedly connected with the bracket.
Further, the cross-sectional shape of the permanent magnet is a sector.
Further, a collecting bag is arranged below the roller and used for collecting the iron blocks falling from the roller.
Further, a circular electromagnetic gate valve is arranged at the discharge hole at the bottom of the grain silo.
Further, the grain moistening and crushing system at least comprises a grain moistening silo, a crusher and an electronic flow scale.
Further, the buckling system at least comprises a buffering bin, a buckling machine and a conveying crawler belt.
Compared with the prior art, the utility model has the following beneficial effects:
the starter propagation machine replaces the traditional manual starter propagation mode, reduces the labor intensity, improves starter propagation efficiency and reduces the production cost of enterprises; the utility model has simple structure, smooth mutual connection of the parts, small occupied area of equipment, contribution to assembly line operation and high automation degree.
Drawings
FIG. 1 is a schematic perspective view (view angle I) of a starter propagation machine according to an embodiment of the present utility model;
FIG. 2 is a schematic perspective view (view II) of a starter propagation machine according to an embodiment of the present utility model;
FIG. 3 is a schematic top view of a starter propagation machine according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a part of a starter propagation machine according to an embodiment of the present utility model;
fig. 5 is a schematic diagram of a three-dimensional structure of an iron separator according to an embodiment of the present utility model;
fig. 6 is a schematic diagram of a front view structure of an iron removing machine according to an embodiment of the present utility model;
fig. 7 is a schematic top view of an iron separator according to an embodiment of the present utility model;
fig. 8 is a schematic perspective view of a de-ironing machine and a vibrating de-stoning machine according to an embodiment of the present utility model (view angle one);
fig. 9 is a schematic diagram of a perspective structure of a de-ironing machine and a vibrating de-stoning machine (view angle two) according to an embodiment of the present utility model;
reference numerals in the drawings of the specification include:
the grain silo 10, the first elevator 11, the screw conveyor 12, the vibration stoner 20, the iron remover 21, the bracket 210, the roller 211, the motor 212, the permanent magnet 213, the belt 214, the collection bin 215, the grain moistening silo 30, the second elevator 300, the crusher 31, the electronic flow scale 32, the buffer bin 40, the buckling machine 41 and the conveying crawler 42.
Detailed Description
In order that those skilled in the art will better understand the present utility model, the following technical scheme of the present utility model will be further described with reference to the accompanying drawings and examples.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the utility model, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted, and that like or similar reference numerals in the drawings correspond to like or similar components in the embodiments of the present utility model; in the description of the present utility model, it should be understood that, if the terms "upper", "lower", "left", "right", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, only for convenience in describing the present utility model and simplifying the description, rather than indicating or implying that the apparatus or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and should not be construed as limiting the present patent, and that the specific meaning of the terms described above may be understood by those of ordinary skill in the art according to specific circumstances.
Examples:
1-7, the starter propagation machine comprises a raw grain processing system, a raw grain storage system, a grain moistening and crushing system and a starter pressing system;
wherein, the raw grain processing system at least comprises a vibration stone removing machine 20 and a iron removing machine 21;
the raw grain storage system comprises a plurality of grain silos 10 for storing grains and a first elevator 11;
the top and the bottom of the grain silo 10 are respectively provided with a spiral conveying 12, wherein the spiral conveying 12 at the top is connected with an outlet of the first lifting machine 11 and used for feeding, the spiral conveying 12 at the bottom is connected with a raw grain treatment system pipeline, the pipeline is connected with a vacuum pump room, and the vacuum pump is used for ensuring that negative pressure energy is always arranged in the pipeline and sucking fine powder in raw grains into a collecting bin of the pump room.
Wherein, the bottom discharge gate of grain silo 10 is provided with circular electromagnetic gate valve to and pressure sensor, and pressure sensor is used for real-time supervision grain gross weight, and its inner wall can be provided with temperature and humidity sensor in segmentation, if grain temperature and moisture change can in time feed back to the central control room. In addition, a laser range finder can be arranged at the top of the grain silo 10, and the height of grains in the silo can be measured.
The starter propagation machine replaces the traditional manual starter propagation mode, reduces the labor intensity, improves starter propagation efficiency and reduces the production cost of enterprises.
The grain-moistening crushing system is communicated with the vibration stone removing machine 20, and the buckling system is arranged at the discharge end of the grain-moistening crushing system.
The vibration stoner 20 is limited, iron products cannot be removed, iron impurities are carried in grains after entering screening and stoning to enter the pulverizer 31, adverse effects are caused on the pulverizer 31, and the iron removing machine 21 is independently arranged on the side part of the vibration stoner 20, so that iron is removed in advance.
Specifically, as shown in fig. 5, 6 and 7, the iron removing machine 21 includes a bracket 210, a non-metallic roller 211 rotatably connected to the bracket 210, and a motor 212 for driving the roller 211 to rotate, wherein a permanent magnet 213 is provided on an inner wall of the roller 211, and the permanent magnet 213 is fixedly connected to the bracket 210.
As shown in FIG. 6, the permanent magnet 213 has a cross-sectional shape of a sector having an inner angle of 110 DEG to 150 DEG, and an arc facing the grain outlet of the vibrating stoner.
Permanent magnet 213 is fixed and disposed inside roller 211, and motor 212 drives roller 211 to rotate via belt 214.
After the vibration stoner 20 removes stones, the materials are scattered from the discharge hole to the outer wall of the rotating drum 211, wherein if iron is mixed in the materials, the iron is acted by the magnetic force of the permanent magnet 213 and is adsorbed on the outer wall of the drum 211, and the magnetic force is weakened along with the rotation of the drum 211 and falls into a collection bag (not shown) under the action of self gravity.
As shown in fig. 8 and 9, a collecting bin 215 is disposed below the connection position of the roller 211 and the discharge end of the vibrating stoner 20, and is used for temporarily storing materials in the iron removal process, and conveying the materials after iron removal to the next step again by arranging a conveying screw on the collecting bin.
The grain moistening and crushing system at least comprises a grain moistening silo 30, a crusher 31 and an electronic flow scale 32, wherein the grain moistening silo 30 is similar to the grain silo 10 in appearance and is connected with a water tank. The pulverizer 31 is arranged at the feeding end of the grain wetting silo 30, a second lifter 300 can be arranged between the pulverizer 31 and the grain wetting silo, the crushed materials are conveyed to the feeding end arranged at the upper part of the grain wetting silo 30, and the pulverizer 31 is a conventional pulverizer 31. The electronic flow meter 32 is provided with a pressure sensor and a conveyor belt, and the pressure sensor records the mass and flow of the material after the crushed material enters the conveyor belt.
Specifically, the buckling system at least comprises a buffering bin 40, a buckling machine 41 and a conveying crawler 42, crushed and weighed materials enter the buffering bin 40 and are pre-pressed and molded by the buckling machine 41, and molded buckling blocks are transported and stored away through the conveying crawler 42. The bending press 41 is a device commonly used in the art, and the specific structure thereof will not be described herein. The utility model has simple structure, smooth mutual connection of the parts, small occupied area of equipment, contribution to assembly line operation and high automation degree.
The foregoing is merely exemplary of the present utility model, and the specific structures and features well known in the art are not described in any way herein, so that those skilled in the art will be able to ascertain all prior art in the field, and will not be able to ascertain any prior art to which this utility model pertains, without the general knowledge of the skilled person in the field, before the application date or the priority date, to practice the present utility model, with the ability of these skilled persons to perfect and practice this utility model, with the help of the teachings of this application, with some typical known structures or methods not being the obstacle to the practice of this application by those skilled in the art. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these should also be considered as the scope of the present utility model, which does not affect the effect of the implementation of the present utility model and the utility of the patent.
Claims (7)
1. A koji making machine, comprising:
the raw grain treatment system at least comprises a vibration stone removing machine and an iron removing machine;
the system comprises a raw grain storage system, a first lifting machine and a second lifting machine, wherein the raw grain storage system comprises a plurality of grain silos for storing grains;
screw conveying is respectively arranged at the top and the bottom of the grain silo, wherein the screw conveying at the top is connected with the outlet of the first lifting machine and used for feeding, and the screw conveying at the bottom is connected with a raw grain treatment system pipeline;
the grain wetting and crushing system is communicated with the vibration stone removing machine;
and the buckling system is arranged at the discharge end of the grain moistening and crushing system.
2. A koji making machine according to claim 1, characterized in that: the iron removing machine comprises a bracket, a roller rotationally connected with the bracket and a motor for driving the roller to rotate, wherein a permanent magnet is arranged on the inner wall of the roller, and the permanent magnet is fixedly connected with the bracket.
3. A koji making machine according to claim 2, characterized in that: the cross section of the permanent magnet is fan-shaped.
4. A koji making machine according to claim 2 or 3, characterized in that: and a collecting bag is arranged below the roller and used for collecting the iron blocks falling from the roller.
5. A koji making machine according to claim 1, characterized in that: the discharge hole at the bottom of the grain silo is provided with a circular electromagnetic gate valve.
6. A koji making machine according to claim 1, characterized in that: the grain moistening and crushing system at least comprises a grain moistening silo, a crusher and an electronic flow scale.
7. A koji making machine according to claim 1, characterized in that: the buckling system at least comprises a buffering bin, a buckling machine and a conveying crawler belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322303711.3U CN220703617U (en) | 2023-08-25 | 2023-08-25 | Starter propagation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322303711.3U CN220703617U (en) | 2023-08-25 | 2023-08-25 | Starter propagation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220703617U true CN220703617U (en) | 2024-04-02 |
Family
ID=90435152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322303711.3U Active CN220703617U (en) | 2023-08-25 | 2023-08-25 | Starter propagation machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220703617U (en) |
-
2023
- 2023-08-25 CN CN202322303711.3U patent/CN220703617U/en active Active
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| GR01 | Patent grant |