CN220688001U - Planet carrier hoisting system - Google Patents

Planet carrier hoisting system Download PDF

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Publication number
CN220688001U
CN220688001U CN202321751911.9U CN202321751911U CN220688001U CN 220688001 U CN220688001 U CN 220688001U CN 202321751911 U CN202321751911 U CN 202321751911U CN 220688001 U CN220688001 U CN 220688001U
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lifting
hoisting
auxiliary
main body
workpiece
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CN202321751911.9U
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李茂芳
朱国萍
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Jiangsu Gangrui Precision Machinery Co ltd
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Jiangsu Gangrui Precision Machinery Co ltd
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Abstract

A planetary carrier hoisting system comprises a planetary carrier workpiece and a hoisting tool; the planetary support workpiece is formed by connecting a long shaft and a support main body; the long shaft and the bracket main body are both cylindrical, and the axes of the long shaft and the bracket main body are all straight lineslThe method comprises the steps of carrying out a first treatment on the surface of the The mass center of the planet carrier workpiece is in a straight linelAnd the centroid is positioned near the junction of the long shaft and the bracket main body. The device also comprises an auxiliary hoisting mechanism; the auxiliary hoisting mechanism is provided with a workpiece connecting mechanism and a hoisting tool connecting mechanism; the lifting appliance comprises a sling, a lifting belt and a lifting hook of a crane; the auxiliary hoisting mechanism is detachably connected to the bracket main body through the workpiece connecting mechanismAn assembly counter bore of the connecting end face; the auxiliary hoisting mechanism is detachably connected with the hoisting belt or the sling through the sling connecting mechanism and then connected with the lifting hook; the connector on the bracket main body is detachably connected with the hoisting belt; the lifting belt on the connector is connected with the lifting hook. The hoisting system saves the feeding time, improves the driving utilization rate and improves the safety.

Description

Planet carrier hoisting system
Technical Field
The utility model belongs to the technical field of machining, and particularly relates to a planet carrier hoisting system.
Background
The planetary support workpiece (shown in figure 1) of the wind turbine generator is formed by coaxially connecting two cylindrical parts with different outer diameters, wherein the cylindrical part with the small outer diameter is called as a long shaft, the cylindrical part with the large outer diameter is called as a support main body of the planetary support main body, and the side wall of the planetary support main body is hollowed out; the end face of the bracket body facing away from the long axis is called a body end face, and the end face of the bracket body facing toward the long axis is called a connection end face. After the casting of the workpiece is finished, the planetary carrier product can be obtained by further processing on a machine tool. Because the workpiece is large in size and heavy in weight, the workpiece is mostly hoisted to the position of the machine tool by adopting a travelling crane and then fixed on a fixture of the machine tool, namely feeding is completed (as shown in fig. 3), and finally, subsequent processing is carried out.
The planet carrier workpiece of the wind turbine generator is irregular in shape, the lifting structure and the mass center are not easy to align during lifting, and the alignment and the lifting are needed to be completed firstly during lifting from the aspects of safety and operation quality, so that the problems of long feeding time, long driving occupation time and the like are caused.
Disclosure of Invention
In order to solve the problems in the prior art and reduce the time of matching the mass center before hoisting, the inventor designs the following hoisting system and tries out:
referring to fig. 1a and 1b, the center of mass of the workpiece 1 is near the end of the long axis, and generally, two slings or lifting belts (here, the "lifting belts" are simply referred to as "slings", such as the first sling 5 and the second sling 6 in fig. 4, and the slings are selected to be not easy to damage the appearance of the workpiece because they need to be in direct contact with the workpiece) are used to lift the workpiece at the front and back (along the axis direction of the workpiece) of the center of mass. During lifting loading, referring to fig. 2a, 2b and 3, the long shaft 2 of the workpiece is required to extend into the large positioning hole 4 of the clamp, and then one end face of the workpiece facing the clamp is propped against by the lifting block of the clamp, and then the pressing block is installed and locked. The second hanging strip 6 circumferentially sleeved on the long shaft has larger external dimension and can affect the matching of the heightening blocks, so when the long shaft 5 enters the large positioning hole to be close to half of the large positioning hole 4, the second hanging strip 6 is removed, and the long shaft part is lifted up by the third hanging strip 7 to finish the subsequent operation (as shown in figure 5). The third strap passes through the through hole in the long shaft in the axial direction of the long shaft, which increases the difficulty of the work. In the process, the hanging belt is replaced, so that the operation time is prolonged.
Although the lifting system solves the problem of long time for aligning the lifting structure and the mass center, the lifting system is replaced in the feeding process to elongate the operation time. The reason is analyzed, the first hanging strip does not interfere with the relative position between the workpiece and the clamp in the whole process, only the second hanging strip interferes, and if the connecting position of the second hanging strip on the workpiece extends upwards, the connecting operation space between the tool and the clamp is avoided, and the hanging strip does not need to be replaced. Accordingly, the utility model provides a planet carrier hoisting system.
The planet carrier hoisting system comprises a planet carrier workpiece and a hoisting tool; the planetary support workpiece is formed by connecting a long shaft and a support main body; the long shaft and the bracket main body are both cylindrical, and the axes of the long shaft and the bracket main body are all straight lineslThe method comprises the steps of carrying out a first treatment on the surface of the The outer diameter of the long shaft is smaller than that of the bracket main body;
the end face of the bracket main body facing the long shaft side is called a connecting end face, the end face of the bracket main body facing away from the long shaft side is called a main body end face, a plurality of hollows are reserved on the side face of the bracket main body, and a connecting body between the main body end face and the connecting end face is formed between the adjacent hollows; each connecting body surrounds a straight linelThe outer circumferential surface of the bracket main body is uniformly distributed; the connecting end face is provided with a plurality of assembling counter bores for installing the planet carrier, and the assembling counter bores surround a straight linelDistribution;
the mass center of the planet carrier workpiece is in a straight linelThe center of mass is positioned close to the joint of the long shaft and the bracket main body, and is characterized by further comprising an auxiliary hoisting mechanism; the auxiliary hoisting mechanism is provided with a workpiece connecting mechanism and a hoisting tool connecting mechanism;
the lifting appliance comprises a sling, a lifting belt and a lifting hook of a crane;
the auxiliary hoisting mechanism is detachably connected with the assembly counter bore of the connecting end face of the bracket main body through the workpiece connecting mechanism;
the auxiliary hoisting mechanism is detachably connected with the hoisting belt or the sling through the sling connecting mechanism and then connected with the lifting hook; the connector on the bracket main body is detachably connected with the hoisting belt; the lifting belt on the connector is connected with the lifting hook.
The realization structure is as follows: the auxiliary hoisting mechanism comprises two steel plates, each steel plate is in a strip shape, through holes are respectively formed in the head section and the tail section of each steel plate, one through hole is used as a workpiece connecting mechanism and is connected with an assembly counter bore through bolts, and the other through hole is used as a hoisting tool connecting mechanism and is connected with a hoisting belt or a sling through a shackle;
in the state of complete feeding of the planetary support, the through hole serving as a lifting tool connecting mechanism is higher than the top of the machine tool fixture.
Under this structure, lift by crane through two hoisting points along the axial of work piece, supplementary hoist mechanism does not take place the skew with the work piece in the radial direction, simultaneously because the thickness of steel sheet is far less than the size of hoist and mount area/hoist cable, avoided the installation interference between work piece and the anchor clamps. However, this structure also has drawbacks:
because adjacent assembly counter bores of the workpiece are not axisymmetric, after the auxiliary hoisting mechanism is adopted for direct hoisting, the workpiece can be caused to rotate circumferentially, and even if the length difference of two steel plates is adjusted, the trend of the circumferential rotation of the workpiece is not eliminated, so that the clamping operation of a clamp is not facilitated.
Further optimizing to: the auxiliary hoisting mechanism is an auxiliary hoisting plate;
the auxiliary hanging plate is composed of steel plates; the auxiliary hanging plate is trapezoid; the lower bottom edge of the auxiliary hanging plate is provided with an upward concave, and the left side and the right side of the concave are provided with through holes as workpiece connecting holes (workpiece connecting mechanisms); two through holes which are bilaterally symmetrical are formed in the upper part of the auxiliary hanging plate and serve as hanging holes (hanging tool connecting mechanisms); a through hole for the pressing block connecting column of the clamp to pass through is formed in the central position of the auxiliary hanging plate; a through hole for the block to pass through is formed beside the workpiece connecting hole;
the auxiliary hanger plate can be dismantled and connect in the connection terminal surface of planet carrier work piece, connection structure is: the two workpiece connecting holes of the auxiliary hanging plate are aligned with two adjacent assembly counter bores on the connecting end surface respectively and are connected by bolts respectively; the concave of the auxiliary hanging plate avoids the convex structure on the connecting end surface; the connecting line between the axes of the two hoisting holes is parallel to the horizontal plane;
in the state of finishing the feeding of the planetary support, the lifting hole is higher than the top of the machine tool clamp;
the lifting appliance further comprises a shackle, wherein the shackle is a D-shaped shackle;
the two lifting holes are respectively detachably connected with a shackle; the pin shaft of the shackle passes through the lifting hole, the shackle body of the shackle is detachably connected with the lifting belt or the sling, and the lifting belt or the sling on the shackle is connected with the lifting hook.
When engineering is realized, in two realization structures of the auxiliary hoisting mechanism, the thickness requirements of two steel plates/auxiliary hoisting plates are as follows: and in a loading completion state, the gap between the connecting end face and the clamp is larger than the thickness of the steel plate.
Because the thickness of the steel plate is limited, the bearing capacity of the standard shackle corresponds to the size of the opening of the standard shackle, the opening of the large bearing shackle is large, and the difference between the thickness of the steel plate and the size of the opening of the shackle is too large, so that the unstable condition and the like can be brought.
Further optimizing to: a thickening plate is also connected to the auxiliary hanging plate; the thickening plate is attached to the surface of the auxiliary hanging plate, and the thickening plate and the auxiliary hanging plate are welded; the position of the thickening plate is covered at the position of the lifting hole, and a through hole corresponding to the lifting hole is formed in the thickening plate;
the sum of the thicknesses of the auxiliary hanging plate and the thickening plate corresponds to the size of the opening of the shackle;
the bottom edge of the thickening plate is higher than the top of the machine tool fixture.
Further optimizing to: in the connection state of the auxiliary hanging plate and the planetary support, a perpendicular bisector of the axis connecting line of the two hanging holes is arranged as a straight linemThe method comprises the steps of carrying out a first treatment on the surface of the Regarding straight linesmThe two symmetrical connectors are respectively connected with the same lifting belt, and the tops of the two lifting belts are connected with the lifting hook. The structure further increases the stability of the hoisting system.
Further optimizing to: and the hole diameter of the through holes on the auxiliary hanging plate, which are respectively used for the pressing block connecting column and the heightening block to pass through, is respectively larger than the outer diameters of the pressing block connecting column and the heightening block.
Compared with the prior art, the hoisting system saves the feeding time, improves the running utilization rate, improves the safety and does not influence the subsequent processing operation of the workpiece.
Drawings
FIG. 1a is a schematic illustration of a planet carrier work piece;
FIG. 1b is a schematic view of a connecting end face of a planet carrier work piece;
FIG. 2a is a schematic view of a fixture with support, positioning and clamping components mounted thereon;
FIG. 2b is a schematic view of a fixture without mounting the support, positioning, and clamping components;
FIG. 3 is a schematic view of the structure state of the original planet carrier after being fed with the workpiece;
FIG. 4 is a schematic view of a lifting state of a workpiece in the original feeding mode;
FIG. 5 is a schematic view of a hoisting state in the process of connecting a workpiece and a clamp in the original feeding mode;
fig. 6 is a schematic structural state diagram of the planetary carrier workpiece after being fed in the embodiment;
fig. 7 is a schematic view of a hoisting state of the hoisting system in the present embodiment;
fig. 8 is a schematic structural view of an auxiliary hanger plate in the present embodiment;
FIG. 9 is a schematic view of a shackle rigging for use with an auxiliary hanger plate;
FIG. 10 is a schematic view (perspective) of the connection of the auxiliary hanger plate to the workpiece;
in the figure: the device comprises a workpiece 1, a long shaft 2, a clamp 3, a large positioning hole 4, a first hanging strip 5, a second hanging strip 6, a third hanging strip 7, a heightening block 8, a pressing block 9, a pressing block connecting column 10, a bracket main body 11, a connecting end face 12, a hollowed-out part 13, a connecting body 14, an assembly counter bore 15, a sling 16, a lifting belt 17, a lifting hook 18, an auxiliary lifting plate 19, a concave part 20, a workpiece connecting hole 21, a lifting hole 22, a perforation 23, a shackle 24 and a thickening plate 25.
Detailed Description
The utility model is further described below with reference to the drawings and the detailed description.
Referring to fig. 6 to 10, a planetary carrier lifting system comprises a planetary carrier workpiece anda lifting appliance; the planetary carrier workpiece is formed by connecting a long shaft 2 and a carrier main body 11; the long shaft and the bracket main body are both cylindrical, and the axes of the long shaft and the bracket main body are all straight lineslThe method comprises the steps of carrying out a first treatment on the surface of the The outer diameter of the long shaft is smaller than that of the bracket main body;
the end face of the bracket main body facing the long axis is called a connecting end face 12, the end face of the bracket main body facing away from the long axis is called a main body end face, a plurality of hollows 13 are reserved on the side face of the bracket main body, and a connecting body 14 between the main body end face and the connecting end face is formed between the adjacent hollows; each connecting body surrounds a straight linelThe outer circumferential surface of the bracket main body is uniformly distributed; on the connecting end face there are left a plurality of mounting counter bores 15 for the planet carrier mounting, which surround a straight linelDistribution;
the mass center of the planet carrier workpiece is in a straight linelAnd the centroid is positioned near the junction of the long shaft and the bracket main body.
The device also comprises an auxiliary hoisting mechanism; (in this example, the auxiliary hoisting mechanism is of an integral structure), and a workpiece connecting mechanism and a hoisting tool connecting mechanism are arranged on the auxiliary hoisting mechanism;
the lifting appliance comprises a sling 16, a lifting belt 17 and a lifting hook 18 of a crane;
the auxiliary hoisting mechanism is detachably connected with the assembly counter bore of the connecting end face of the bracket main body through the workpiece connecting mechanism;
the auxiliary hoisting mechanism is detachably connected with a hoisting belt or a sling (the sling is preferred in the example) through a sling connecting mechanism, and is further connected with a lifting hook; the connecting body 14 on the bracket main body is detachably connected with the lifting belt 17; the lifting belt on the connector is connected with the lifting hook.
The auxiliary hoisting mechanism comprises two steel plates, each steel plate is in a strip shape, through holes are respectively formed in the head section and the tail section of each steel plate, one through hole is used as a workpiece connecting mechanism and is connected to an assembly counter bore through bolts, and the other through hole is used as a hoisting tool connecting mechanism and is connected to a hoisting belt or a hoisting cable through a shackle; in the state of complete feeding of the planetary support, the through hole serving as a lifting tool connecting mechanism is higher than the top of the machine tool fixture. Since the implementation is relatively simple and is realized by two strip steel plates, and further improvement is provided, the description is not expanded.
The implementation mode of the embodiment is that the auxiliary hoisting mechanism is an auxiliary hoisting plate 19;
referring specifically to fig. 8, the auxiliary hanger plate is composed of a steel plate; the auxiliary hanging plate is trapezoid; an upward concave 20 is arranged at the lower bottom edge of the auxiliary hanging plate, and through holes are formed at the left side and the right side of the concave and used as workpiece connecting holes 21; two through holes which are bilaterally symmetrical are formed in the upper part of the auxiliary hanging plate and serve as hanging holes 22; a through hole 23 for the pressing block connecting column of the clamp to pass through is formed in the central position of the auxiliary hanging plate; a through hole 23 for the block to pass through is arranged beside the workpiece connecting hole; the workpiece connecting hole is a workpiece connecting mechanism, and the lifting hole is a lifting appliance connecting mechanism;
referring to fig. 6 and 10, the auxiliary hanger plate is detachably connected to the connection end face 12 of the planetary carrier workpiece, and the connection structure is as follows: the two workpiece connecting holes 21 of the auxiliary hanging plate are aligned with two adjacent assembly counter bores on the connecting end surface respectively and are connected by bolts respectively; the concave of the auxiliary hanging plate can avoid the convex structures on the connecting end surface (meanwhile, the concave of the auxiliary hanging plate can also avoid the convex structures such as the heightening blocks on the clamp as much as possible); the connecting line between the axes of the two hoisting holes is parallel to the horizontal plane; in the state of complete feeding of the planetary support, the lifting hole is higher than the top of the machine tool fixture.
Referring to fig. 9, the spreader further comprises a shackle 24, which is a D-type shackle.
The two lifting holes are respectively detachably connected with a shackle; the pin of the shackle passes through the lifting hole, the shackle body is detachably connected with a lifting belt or a sling (the sling 16 is preferred in the example), and the lifting belt or the sling on the shackle is connected with the lifting hook 18.
Referring to fig. 10, a thickening plate 25 is further connected to the auxiliary hanger plate; the thickening plate is attached to the surface of the auxiliary hanging plate, and the thickening plate and the auxiliary hanging plate are welded; the position of the thickening plate is covered at the position of the lifting hole, and a through hole corresponding to the lifting hole is formed in the thickening plate; the sum of the thicknesses of the auxiliary hanging plate and the thickening plate corresponds to the size of the opening of the shackle; the bottom edge of the thickening plate is higher than the top of the machine tool fixture.
Referring to fig. 7, in a state that the auxiliary hanger plate is connected with the planetary carrier, two are providedThe perpendicular bisector of the axle center connecting line of the hoisting holes is a straight linemThe method comprises the steps of carrying out a first treatment on the surface of the Regarding straight linesmThe two symmetrical connectors are respectively connected with the same lifting belt, and the tops of the two lifting belts are connected with the lifting hook.
The hole 23 on the auxiliary hanging plate, which is used for the pressing block connecting column and the heightening block to pass through, has the aperture larger than the outer diameter of the pressing block connecting column and the heightening block.
In this embodiment, the thickness of the auxiliary hanger plate is about 45mm. The thickness of the lifting hole is determined according to the size of the shackle opening, so that the lifting tool cannot be clamped too thick and is easy to shake too thin. The thickening plate can be welded, so that the processing cost is saved. The hoisting system is convenient to transport, saves loading and unloading time, and is safe, convenient and fast.

Claims (6)

1. A planetary carrier hoisting system comprises a planetary carrier workpiece and a hoisting tool; the planetary support workpiece is formed by connecting a long shaft and a support main body; the long shaft and the bracket main body are both cylindrical, and the axes of the long shaft and the bracket main body are all straight lineslThe method comprises the steps of carrying out a first treatment on the surface of the The outer diameter of the long shaft is smaller than that of the bracket main body;
the end face of the bracket main body facing the long shaft side is called a connecting end face, the end face of the bracket main body facing away from the long shaft side is called a main body end face, a plurality of hollows are reserved on the side face of the bracket main body, and a connecting body between the main body end face and the connecting end face is formed between the adjacent hollows; each connecting body surrounds a straight linelThe outer circumferential surface of the bracket main body is uniformly distributed; the connecting end face is provided with a plurality of assembling counter bores for installing the planet carrier, and the assembling counter bores surround a straight linelDistribution;
the mass center of the planet carrier workpiece is in a straight linelThe center of mass is positioned close to the joint of the long shaft and the bracket main body, and is characterized by further comprising an auxiliary hoisting mechanism; the auxiliary hoisting mechanism is provided with a workpiece connecting mechanism and a hoisting tool connecting mechanism;
the lifting appliance comprises a sling, a lifting belt and a lifting hook of a crane;
the auxiliary hoisting mechanism is detachably connected with the assembly counter bore of the connecting end face of the bracket main body through the workpiece connecting mechanism;
the auxiliary hoisting mechanism is detachably connected with the hoisting belt or the sling through the sling connecting mechanism and then connected with the lifting hook; the connector on the bracket main body is detachably connected with the hoisting belt; the lifting belt on the connector is connected with the lifting hook.
2. The planetary carrier hoisting system according to claim 1, wherein the auxiliary hoisting mechanism comprises two steel plates, each steel plate is in a strip shape, through holes are respectively formed in the head section and the tail section of the steel plate, one through hole is used as a workpiece connecting mechanism and is connected with an assembly counter bore through bolts, and the other through hole is used as a hoisting tool connecting mechanism and is connected with a hoisting belt or a hoisting cable through a shackle;
in the state of complete feeding of the planetary support, the through hole serving as a lifting tool connecting mechanism is higher than the top of the machine tool fixture.
3. The planet carrier hoisting system of claim 1, wherein the auxiliary hoisting mechanism is an auxiliary hoisting plate;
the auxiliary hanging plate is composed of steel plates; the auxiliary hanging plate is trapezoid; the lower bottom edge of the auxiliary hanging plate is provided with an upward concave, and the left side and the right side of the concave are provided with through holes serving as workpiece connecting holes; two through holes which are bilaterally symmetrical are formed in the upper part of the auxiliary hanging plate and serve as hanging holes; a through hole for the pressing block connecting column of the clamp to pass through is formed in the central position of the auxiliary hanging plate; a through hole for the block to pass through is formed beside the workpiece connecting hole; the workpiece connecting hole is a workpiece connecting mechanism, and the lifting hole is a lifting appliance connecting mechanism;
the auxiliary hanger plate can be dismantled and connect in the connection terminal surface of planet carrier work piece, connection structure is: the two workpiece connecting holes of the auxiliary hanging plate are aligned with two adjacent assembly counter bores on the connecting end surface respectively and are connected by bolts respectively; the concave of the auxiliary hanging plate avoids the convex structure on the connecting end surface; the connecting line between the axes of the two hoisting holes is parallel to the horizontal plane;
in the state of finishing the feeding of the planetary support, the lifting hole is higher than the top of the machine tool clamp;
the lifting appliance further comprises a shackle, wherein the shackle is a D-shaped shackle;
the two lifting holes are respectively detachably connected with a shackle; the pin shaft of the shackle passes through the lifting hole, the shackle body of the shackle is detachably connected with the lifting belt or the sling, and the lifting belt or the sling on the shackle is connected with the lifting hook.
4. A planet carrier lifting system according to claim 3, wherein a thickening plate is further connected to the auxiliary lifting plate; the thickening plate is attached to the surface of the auxiliary hanging plate, and the thickening plate and the auxiliary hanging plate are welded; the position of the thickening plate is covered at the position of the lifting hole, and a through hole corresponding to the lifting hole is formed in the thickening plate;
the sum of the thicknesses of the auxiliary hanging plate and the thickening plate corresponds to the size of the opening of the shackle;
the bottom edge of the thickening plate is higher than the top of the machine tool fixture.
5. The planet carrier hoisting system as claimed in claim 3, wherein in a state where the auxiliary hanger plate is connected with the planet carrier, a perpendicular bisector of the axis connecting line of the two hoisting holes is a straight linemThe method comprises the steps of carrying out a first treatment on the surface of the Regarding straight linesmThe two symmetrical connectors are respectively connected with the same lifting belt, and the tops of the two lifting belts are connected with the lifting hook.
6. A planet carrier lifting system according to claim 3, wherein the apertures of the perforations in the auxiliary lifting plate for the passage of the briquetting connecting post and the lifting block respectively are larger than the outer diameters of the briquetting connecting post and the lifting block respectively.
CN202321751911.9U 2023-07-05 2023-07-05 Planet carrier hoisting system Active CN220688001U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321751911.9U CN220688001U (en) 2023-07-05 2023-07-05 Planet carrier hoisting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321751911.9U CN220688001U (en) 2023-07-05 2023-07-05 Planet carrier hoisting system

Publications (1)

Publication Number Publication Date
CN220688001U true CN220688001U (en) 2024-03-29

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ID=90404065

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321751911.9U Active CN220688001U (en) 2023-07-05 2023-07-05 Planet carrier hoisting system

Country Status (1)

Country Link
CN (1) CN220688001U (en)

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