CN220684303U - Automatic stop device of lap former - Google Patents
Automatic stop device of lap former Download PDFInfo
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- CN220684303U CN220684303U CN202322430618.9U CN202322430618U CN220684303U CN 220684303 U CN220684303 U CN 220684303U CN 202322430618 U CN202322430618 U CN 202322430618U CN 220684303 U CN220684303 U CN 220684303U
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- 230000000694 effects Effects 0.000 abstract description 6
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000004804 winding Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of lap-forming machines, and discloses an automatic stop device of a lap-forming machine, which comprises: the laser sensor is arranged on one side surface of the mounting plate through bolts, caulking grooves are formed in the outer walls of two ends of the mounting plate, a perforated plate is connected with the outer wall of one end of the mounting plate, which is close to the caulking grooves, through bolts, an caulking block is fixed at the joint of the perforated plate and the caulking grooves, and an industrial controller is arranged on the upper surface of one side of the perforated plate; and the clamping ring is riveted on the outer wall of one side of the perforated plate, which is close to the insert, and one end outer wall of the clamping ring is connected with a brake ring. The automatic stop device of the lap former is provided with the brake ring, the lap former is braked by extruding the telescopic end of the hydraulic rod, the brake ring is sleeved on the lap former, the applicability of the lap former with different specifications is good, and the lap former with different sizes can have good braking effect by extrusion.
Description
Technical Field
The utility model relates to the technical field of lap-forming machines, in particular to an automatic stop device of a lap-forming machine.
Background
The lap former is mainly applied to electric wire coiling and binding operation, and solves the problems of low production efficiency and poor wire arrangement quality of electric wire coiling and binding with small cross section in the industry. The automatic wire arranging device has the advantages of automatic wire arranging, high coil forming speed, tidy and attractive wire arranging and low manual requirement. When the winding machine is used for winding and binding the coil through the winding shaft, emergency braking is required by accident, and then auxiliary braking of a self-stopping device is required.
Through searching, a safety automatic stop device of a blue-and-white lap former with the publication number of CN207192474U comprises a blue-and-white lap former body and a touch rod, wherein the two sides of the front end of the stand of the blue-and-white lap former body are respectively provided with a supporting frame for solving the problem that the existing blue-and-white lap former lacks protection measures in actual working and brings a certain danger to operators in production; the braking mechanism is of a fixed structure, can not adjust and adapt according to the specification and the size of the coiling mechanism, has poor applicability to different coiling machines, and therefore, the automatic stop device of the coiling machine is provided.
Disclosure of Invention
The utility model aims to provide an automatic stop device of a lap former, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic stop device of a lap former, comprising:
the laser sensor is arranged on one side surface of the mounting plate through bolts, caulking grooves are formed in the outer walls of two ends of the mounting plate, a perforated plate is connected with the outer wall of one end of the mounting plate, which is close to the caulking grooves, through bolts, an caulking block is fixed at the joint of the perforated plate and the caulking grooves, and an industrial controller is arranged on the upper surface of one side of the perforated plate;
the snap ring is riveted on one side outer wall of the perforated plate, which is close to the embedded block, one end outer wall of the snap ring is connected with a brake ring, a brake block is arranged on the inner side surface of the brake ring through a bolt, a pressing plate is fixed on the other end of the brake ring, a spring is connected on the inner side of the pressing plate, a hydraulic rod is arranged on one side outer wall of the perforated plate, which is close to the snap ring, through a support plate, and the telescopic end of the hydraulic rod is connected with the outer wall of the pressing plate.
Preferably, the laser sensor is equidistant evenly distributed along the outer wall of one side of the mounting plate, and the laser sensor is electrically connected with the hydraulic rod through the industrial controller, the perforated plate is connected with the mounting plate through the engagement between the embedded block and the embedded groove, and the perforated plate is mutually perpendicular to the mounting plate.
Preferably, the braking rings are connected with the perforated plate in a riveting way through the clamping rings, the braking rings are connected with the perforated plate in a telescopic way through the pressing plates, the springs and the telescopic ends of the hydraulic rods, and the braking pieces are symmetrically arranged relative to the central axis of the braking rings.
Preferably, mounting holes are formed in the outer walls of four corners of the mounting plate, and the mounting plate is connected with C-shaped connecting pieces through the mounting holes.
Preferably, the mounting holes are symmetrically arranged on the central axis of the mounting plate, and the mounting plate is in threaded connection with the connecting piece through the mounting holes.
Preferably, the inner wall of the perforation of the perforated plate is provided with a wheel groove, and an auxiliary wheel is arranged in the wheel groove through a rotating shaft.
Preferably, the wheel groove and the auxiliary wheel are symmetrically arranged relative to the central axis of the perforated plate, and the auxiliary wheel is in rotary connection with the perforated plate through the wheel groove.
Compared with the prior art, the utility model has the beneficial effects that:
the automatic stop device of the lap former is provided with the brake ring, the lap former is braked by extruding the telescopic end of the hydraulic rod, the brake ring is sleeved on the lap former, the applicability of the lap former with different specifications is good, and the lap former with different sizes can have good braking effect by extrusion.
Drawings
FIG. 1 is a schematic view of a combined working state of the present utility model;
FIG. 2 is a schematic view of the mounting plate of the present utility model in a disassembled state;
FIG. 3 is a schematic view of a portion of a brake ring according to the present utility model in a main view;
fig. 4 is an enlarged schematic view of the structure of fig. 2 a according to the present utility model.
In the figure: 1. a mounting plate; 2. a laser sensor; 3. a caulking groove; 4. a perforated plate; 5. an insert; 6. an industrial controller; 7. a clasp; 8. a brake ring; 9. a pressing plate; 10. a hydraulic rod; 11. a spring; 12. a brake pad; 13. a mounting hole; 14. a connecting piece; 15. wheel grooves; 16. an auxiliary wheel.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model provides a self-stopping device of a lap former, referring to fig. 1-3, comprising: the device comprises a mounting plate 1, wherein a laser sensor 2 is mounted on one side surface of the mounting plate 1 through bolts, the laser sensors 2 are uniformly distributed at equal intervals along one side outer wall of the mounting plate 1, and the laser sensor 2 can detect the coiling thickness of wires and the like on a coiling shaft of a coiling machine; the caulking groove 3 is formed in the outer walls of the two ends of the mounting plate 1, the outer wall of one end, close to the caulking groove 3, of the mounting plate 1 is connected with the perforated plate 4 through bolts, an caulking block 5 is fixed at the joint of the perforated plate 4 and the caulking groove 3, the perforated plate 4 is connected with the mounting plate 1 through the caulking block 5 and the caulking groove 3 in a clamping way, the perforated plate 4 is mutually perpendicular to the mounting plate 1, an industrial controller 6 is mounted on the upper surface of one side of the perforated plate 4, a clamping ring 7 is riveted on the outer wall of one side, close to the caulking block 5, of the perforated plate 4, a braking ring 8 is connected with the perforated plate 4 through a clamping ring 7 in a riveting way, a braking piece 12 is mounted on the inner side surface of the braking ring 8 through bolts, the braking piece 12 is symmetrically arranged on the central axis position of the braking ring 8, and the replaceable braking piece 12 can reduce friction loss of the braking ring 8, and the braking effect can be ensured by replacing the braking piece 12 after the friction thinning of the braking piece 12; the other end of the braking ring 8 is fixed with a pressing plate 9, the inner side of the pressing plate 9 is connected with a spring 11, the spring 11 is used for assisting the braking ring 8 to rebound, a hydraulic rod 10 is installed on the outer wall of one side of the perforated plate 4 close to the clamping ring 7 through a support plate, the telescopic ends of the hydraulic rod 10 are connected to the outer wall of the pressing plate 9, a telescopic structure is formed among the braking rings 8 through the pressing plate 9, the spring 11 and the telescopic ends of the hydraulic rod 10, the laser sensor 2 is electrically connected with the hydraulic rod 10 through an industrial controller 6, the set braking ring 8 stretches through the telescopic ends of the hydraulic rod 10, a winding shaft of a friction winding machine is extruded to brake, the braking ring 8 is sleeved on the winding shaft of the winding machine, applicability of the winding machine with different specifications is good, and good braking effects can be achieved on winding shafts with different sizes through extrusion.
Referring to fig. 2, an automatic stop device of a lap former includes: the four corners outer wall of mounting panel 1 has been seted up mounting hole 13, mounting hole 13 sets up with the axis position symmetry of mounting panel 1, mounting panel 1 is connected with C font connecting piece 14 through mounting hole 13, and constitute threaded connection between mounting panel 1 and the connecting piece 14, connecting piece 14 that set up is used for installing the device on the lapping axle of lapping machine through mounting panel 1 for lapping axle one end can pass perforated plate 4 middle part, the installation direction is adjustable, the connected mode is simple easily operation, braking ring 8 is convenient for brake operation.
Referring to fig. 2 and 4, an automatic stop device of a lap former includes: the wheel groove 15 has been seted up to the perforation inner wall of perforated plate 4, the auxiliary wheel 16 is installed through the pivot to the inside of wheel groove 15, wheel groove 15 and auxiliary wheel 16 are about the axis position symmetry setting of perforated plate 4, and auxiliary wheel 16 constitutes the rotation through between wheel groove 15 and the perforated plate 4 and is connected, the auxiliary wheel 16 of setting is used for assisting the smooth and easy rotation in perforated plate 4 middle part of the lapping shaft of lapping machine, resistance when reducing the rotation, and auxiliary spacing effect, prevent that the lapping shaft from rocking in perforated plate 4 middle part.
Working principle: for this kind of automatic stop device of the lap former, firstly, according to the orientation of the lap former, the mounting plate 1 is installed on the lap former through the mounting hole 13 and the connecting piece 14, then the perforated plate 4 is blocked with the caulking groove 3 on the mounting plate 1 through the caulking block 5, and the fastener is used for connection reinforcement, so that the lap former lap passes the perforation of the perforated plate 4, then the laser sensor 2 (model: the Kidney-LR-X) is directed to the coiling shaft, the thickness of a plurality of points such as coil on the coiling shaft can be monitored in real time, data are transmitted to an industrial controller 6 (model: DH 200U) for processing, when the industrial controller 6 monitors that the thickness data difference measured by a plurality of laser sensors 2 is large, the industrial controller 6 sends a command, the telescopic ends of a hydraulic rod 10 are controlled to extend, then the telescopic ends of the hydraulic rod 10 extend, a pressing plate 9 at the two ends of the pressing drive a braking ring 8 to extrude inwards, the braking ring 8 is riveted on one side of a perforation position of a perforated plate 4 through a clamping ring 7, the larger size of the braking ring 8 is convenient to adapt to coiling machines with different specification sizes, and a replaceable braking piece 12 is arranged on the inner side of the braking ring 8 through bolts, so that the friction braking effect of the coiling shaft can be improved, the friction disc can also be replaced after friction loss, the braking capability is guaranteed, the spring 11 assists the pressing plate 9 to rebound of the braking ring 8, the next time is not influenced, and finally the inner wall of the perforation position of the mounting plate 1 is provided with an auxiliary wheel 16 through a wheel groove 15, and the limiting effect of the rotation of the coiling shaft can be maintained.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An automatic stop device of a lap former, comprising:
the laser sensor comprises a mounting plate (1), wherein a laser sensor (2) is mounted on one side surface of the mounting plate (1) through bolts, caulking grooves (3) are formed in the outer walls of two ends of the mounting plate (1), a perforated plate (4) is connected to the outer wall, close to one end of the caulking grooves (3), of the mounting plate (1) through bolts, an caulking block (5) is fixed at the joint of the perforated plate (4) and the caulking grooves (3), and an industrial controller (6) is mounted on the upper surface of one side of the perforated plate (4);
snap ring (7), its riveting is in one side outer wall that perforated plate (4) is close to slug (5), the one end outer wall connection of snap ring (7) has brake ring (8), brake pad (12) are installed through the bolt to the inboard surface of brake ring (8), the other end of brake ring (8) is fixed with clamp plate (9), the inboard of clamp plate (9) is connected with spring (11), one side outer wall that perforated plate (4) is close to snap ring (7) is installed hydraulic stem (10) through the extension board, and the flexible end of hydraulic stem (10) is connected the outer wall of clamp plate (9).
2. A stop motion device for a roll forming machine as claimed in claim 1, wherein: laser sensor (2) are equidistant evenly distributed along one side outer wall of mounting panel (1), and constitute electric connection between laser sensor (2) through industrial controller (6) and hydraulic stem (10), perforated plate (4) constitute the block through between abaculus (5) and caulking groove (3) and mounting panel (1) and are connected, and mutually perpendicular between perforated plate (4) and mounting panel (1).
3. A stop motion device for a roll forming machine as claimed in claim 1, wherein: the braking ring (8) is connected with the perforated plate (4) in a riveting way through the clamping ring (7), the braking ring (8) is connected with the telescopic ends of the hydraulic rod (10) through the pressing plate (9), the spring (11) and the pressing plate in a telescopic structure, and the braking pieces (12) are symmetrically arranged relative to the central axis of the braking ring (8).
4. A stop motion device for a roll forming machine as claimed in claim 1, wherein: mounting holes (13) are formed in the outer walls of four corners of the mounting plate (1), and the mounting plate (1) is connected with C-shaped connecting pieces (14) through the mounting holes (13).
5. The automatic stop device of a lap former of claim 4 wherein: the mounting holes (13) are symmetrically arranged on the central axis of the mounting plate (1), and the mounting plate (1) is in threaded connection with the connecting piece (14) through the mounting holes (13).
6. A stop motion device for a roll forming machine as claimed in claim 1, wherein: wheel grooves (15) are formed in the inner walls of the holes of the perforated plates (4), and auxiliary wheels (16) are arranged in the wheel grooves (15) through rotating shafts.
7. The automatic stop device of a lap former of claim 6 wherein: the wheel groove (15) and the auxiliary wheel (16) are symmetrically arranged on the central axis of the perforated plate (4), and the auxiliary wheel (16) is in rotary connection with the perforated plate (4) through the wheel groove (15).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322430618.9U CN220684303U (en) | 2023-09-07 | 2023-09-07 | Automatic stop device of lap former |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322430618.9U CN220684303U (en) | 2023-09-07 | 2023-09-07 | Automatic stop device of lap former |
Publications (1)
Publication Number | Publication Date |
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CN220684303U true CN220684303U (en) | 2024-03-29 |
Family
ID=90408875
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322430618.9U Active CN220684303U (en) | 2023-09-07 | 2023-09-07 | Automatic stop device of lap former |
Country Status (1)
Country | Link |
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CN (1) | CN220684303U (en) |
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2023
- 2023-09-07 CN CN202322430618.9U patent/CN220684303U/en active Active
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