CN220665411U - Titanium alloy wire heat treatment tool - Google Patents
Titanium alloy wire heat treatment tool Download PDFInfo
- Publication number
- CN220665411U CN220665411U CN202322192108.2U CN202322192108U CN220665411U CN 220665411 U CN220665411 U CN 220665411U CN 202322192108 U CN202322192108 U CN 202322192108U CN 220665411 U CN220665411 U CN 220665411U
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- Prior art keywords
- heating
- titanium alloy
- alloy wire
- heat treatment
- rods
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 111
- 229910001069 Ti alloy Inorganic materials 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000004804 winding Methods 0.000 claims abstract description 20
- 230000005674 electromagnetic induction Effects 0.000 claims abstract description 15
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000006698 induction Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- General Induction Heating (AREA)
Abstract
The utility model discloses a titanium alloy wire heat treatment tool which comprises a base, wherein a winding mechanism, a straightening mechanism and a heating mechanism are sequentially and fixedly arranged on the base, a titanium alloy wire on the winding mechanism is straightened by the straightening mechanism and then is sent into the heating mechanism for heat treatment, the straightening mechanism comprises a fixed wheel set and a movable wheel set, the gap distance between the fixed wheel set and the movable wheel set is regulated by a rotary table, the heating mechanism is formed by splicing at least two heating cylinders in an end-to-end mode, the heating cylinders are in sliding connection with the base, an electromagnetic induction heating coil is arranged in the heating cylinders, clamping mechanisms are arranged at openings of the heating cylinders on two sides.
Description
Technical Field
The utility model belongs to the technical field of titanium alloy processing, and particularly relates to a titanium alloy wire heat treatment tool.
Background
The drawing of the titanium wire and the titanium alloy wire is a metal plastic processing process for producing the titanium wire and the titanium alloy wire with small sections by pulling a wire rod or a wire blank out of a die hole of a wire drawing die under the action of drawing force. Wires of various cross-sectional shapes and sizes of various metals and alloys can be produced by drawing. The drawn wire has accurate size, smooth surface, simple drawing equipment and die and easy manufacture. Drawing above the recrystallization temperature is hot drawing, and drawing above room temperature below the recrystallization temperature is warm drawing. When the metal wire is hot drawn, the metal wire is heated before entering the die hole, and when the metal wire is warm drawn, the metal wire is heated to the temperature within the specified range by the heater to enter the die hole for drawing.
At present, the common titanium alloy wire blank is subjected to heat treatment by adopting electromagnetic induction heating, the electromagnetic induction heating has high heating speed, a workpiece can reach a required temperature in extremely short time, the work frequency and the power of equipment are adjusted according to the requirement, a surface hardening layer is regulated and controlled, and the workpiece subjected to heat treatment in an induction heating mode has a thicker toughness area below the surface hardening layer, has better compression internal stress, and has higher fatigue resistance and fracture resistance. But current titanium alloy silk base is unsettled to run through when passing through induction heater, lacks effective fixed, only pulls through the haulage equipment of discharge end, and titanium alloy silk base department of buckling easily touches heating coil when carrying out the heat treatment, causes the coil overheated to reduce the life of coil, have the risk of inducing the conflagration simultaneously.
Disclosure of Invention
In order to solve the defects in the background art, the utility model aims to provide a titanium alloy wire heat treatment tool, a straightening mechanism is used for straightening a titanium alloy wire blank led out from a winding roller, and clamping assemblies on a heating cylinder are used for clamping and fixing two ends of the titanium alloy wire blank passing through the heating cylinder, so that the titanium alloy wire blank can be ensured to pass through the heating cylinder along the axis position of an electromagnetic induction heating coil, the contact of the titanium alloy wire blank and the electromagnetic induction heating coil is effectively prevented, and the risk of heating the coil in the production process is reduced.
The aim of the utility model can be achieved by the following technical scheme:
the utility model provides a titanium alloy wire heat treatment frock, the on-line screen storage device comprises a base, fixedly mounted in proper order has winding mechanism on the base, alignment mechanism and heating mechanism, the titanium alloy wire on the winding mechanism sends into in the heating mechanism after passing through alignment mechanism alignment and carries out the heat treatment, alignment mechanism includes fixed wheelset and movable wheelset, clearance distance between fixed wheelset and the movable wheelset is adjusted through the carousel, heating mechanism is formed by the concatenation of at least two heating cylinder end to end, heating cylinder and base sliding connection, the inside electromagnetic induction heating coil that is equipped with of heating cylinder, fixture is installed to the uncovered department of both sides heating cylinder.
Further preferably, the winding mechanism comprises first installation frames, the first installation frames are symmetrically and fixedly installed on the base, winding rollers are arranged between the first installation frames, and two ends of each winding roller are rotationally connected with the first installation frames.
Still preferably, the alignment mechanism still includes the second mounting bracket, second mounting bracket top fixed mounting alignment case, the unwrapping wire mouth has been seted up in the alignment case top penetration, fixed wheelset and movable wheelset are installed respectively to the alignment incasement portion of unwrapping wire mouth both sides, fixed wheelset and movable wheelset all include two at least alignment wheels, the alignment wheel and the alignment case rotation of fixed wheelset are connected, the alignment wheel and the U type frame rotation of movable wheelset are connected, U type frame is kept away from fixed wheelset one side symmetry fixed mounting connecting rod, U type frame surface rotation is connected with the screw rod in the middle of the connecting rod, the alignment case is run through to connecting rod and screw rod one end of keeping away from U type frame, connecting rod and alignment case sliding connection, screw rod and alignment case threaded connection, the tip fixed mounting carousel of screw rod.
Still preferably, the heating mechanism further comprises a guide rail symmetrically and fixedly arranged on the surface of the base, a guide rod is arranged inside the guide rail in a penetrating manner, a sliding block is fixedly arranged at the bottom of the heating cylinder, the guide rod penetrates through the sliding block, the sliding block is in sliding connection with the guide rod, a limit block extending from the super guide rail is fixedly arranged at the edge of the lower end of the side wall of the heating cylinder, and a limit bolt is arranged on the limit block in a penetrating manner and in threaded connection with the limit block.
Still preferably, the clamping mechanism comprises symmetrically arranged clamping rods, the clamping rods penetrate through the side wall of the heating cylinder, the clamping rods are in sliding connection with the heating cylinder, one ends of the clamping rods, which are close to each other, are fixedly provided with U-shaped seats, clamping wheels are rotatably installed on the U-shaped seats, springs are sleeved on the surfaces of the clamping rods between the U-shaped seats and the inner wall of the heating cylinder, the tops of the U-shaped seats are hinged to rotating rods, the upper ends of the rotating rods are hinged to pushing blocks, the pushing blocks are fixedly installed at the bottom ends of pushing rods, the upper ends of the pushing rods penetrate through the side wall of the heating cylinder, and the pushing rods are in sliding connection with the heating cylinder.
Further preferably, the clamping wheel is arranged on an extension line of the circle center connecting line of the electromagnetic induction heating coil.
The utility model has the beneficial effects that:
according to the utility model, the titanium alloy wire blank led out from the winding roller is straightened through the straightening mechanism, and the two ends of the titanium alloy wire blank passing through the heating cylinder are clamped and fixed through the clamping assembly on the heating cylinder, so that the titanium alloy wire blank can pass through the heating cylinder along the axis of the electromagnetic induction heating coil, the contact of the titanium alloy wire blank and the electromagnetic induction heating coil is effectively prevented, and the risk of heating the coil in the production process is reduced.
Drawings
The utility model is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of the overall structure of a titanium alloy wire heat treatment tool of the present utility model;
FIG. 2 is a schematic drawing of a cross-section of a straightening mechanism of a titanium alloy wire heat treatment tool of the present utility model;
FIG. 3 is a schematic structural view of a heating mechanism of the titanium alloy wire heat treatment tool of the present utility model;
FIG. 4 is a schematic drawing of a section of a heating cylinder of a titanium alloy wire heat treatment tool of the present utility model.
In the figure: the device comprises a base, a 2-winding mechanism, a 3-heating mechanism, a 4-fixed wheel set, a 5-movable wheel set, a 6-rotating disc, a 7-heating cylinder, an 8-electromagnetic induction heating coil, a 9-clamping mechanism, a 10-winding roller, an 11-first mounting frame, a 12-second mounting frame, a 13-straightening box, a 14-paying-off opening, a 15-U-shaped frame, a 16-connecting rod, a 17-screw, a 18-guide rail, a 19-guide rod, a 20-sliding block, a 21-limiting block, a 22-limiting bolt, a 23-clamping rod, a 24-U-shaped seat, a 25-clamping wheel, a 26-spring, a 27-rotating rod, a 28-pushing block, a 29-pushing rod, a 30-pressure disc and a 31-straightening mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "open," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like indicate orientation or positional relationships, merely for convenience in describing the present utility model and to simplify the description, and do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1-4, a titanium alloy wire heat treatment tool comprises a base 1, a winding mechanism 2, a straightening mechanism 31 and a heating mechanism 3 are sequentially and fixedly installed on the base 1, the titanium alloy wire on the winding mechanism 2 is straightened through the straightening mechanism 31 and then is fed into the heating mechanism 3 for heat treatment, the straightening mechanism 31 comprises a fixed wheel set 4 and a movable wheel set 5, the gap distance between the fixed wheel set 4 and the movable wheel set 5 is adjusted through a rotary table 6, the heating mechanism 3 is formed by splicing at least two heating cylinders 7 in an end-to-end mode, the heating cylinders 7 are in sliding connection with the base 1, electromagnetic induction heating coils 8 are arranged inside the heating cylinders 7, and clamping mechanisms 9 are installed at openings of the heating cylinders 7 on two sides.
The winding mechanism 2 comprises first installation frames 10, the first installation frames 10 are symmetrically and fixedly installed on the base 1, winding rollers 11 are arranged between the first installation frames 10, and two ends of each winding roller 11 are rotationally connected with the first installation frames 10.
As shown in fig. 2, the straightening mechanism 31 further comprises a second mounting frame 12, the top of the second mounting frame 12 is fixedly provided with a straightening box 13, the top of the straightening box 13 is penetrated and provided with a paying-off opening 14, the inside of the straightening box 13 at two sides of the paying-off opening 14 is respectively provided with a fixed wheel set 4 and a movable wheel set 5, the fixed wheel set 4 and the movable wheel set 5 respectively comprise at least two straightening wheels, the straightening wheels of the fixed wheel set 4 are rotationally connected with the straightening box 13, the straightening wheels of the movable wheel set 5 are rotationally connected with a U-shaped frame 15, the U-shaped frame 15 is fixedly provided with a connecting rod 16 which is far away from one side of the fixed wheel set 4, the surface of the U-shaped frame 15 is rotationally connected with a screw 17 in the middle of the connecting rod 16, one end of the connecting rod 16 and one end of the screw 17 far away from the U-shaped frame 15 penetrates through the straightening box 13, the connecting rod 16 is in sliding connection with the straightening box 13, the screw 17 is in threaded connection with the straightening box 13, and the end of the screw 17 is fixedly provided with a turntable 6. When the wire straightening machine is used, the titanium alloy wire blank discharged from the winding roller 11 is placed into the straightening box 13 through the wire releasing opening 14, then the wire-passing screw 17 rotates through the rotary turntable 6, the wire-passing U-shaped frame 15 and the movable wheel set 5 are moved through the screw 17 to clamp the titanium alloy wire blank, and when the titanium alloy wire blank passes through the fixed wheel set 4 and the movable wheel set 5, the titanium alloy wire blank is straightened.
As shown in fig. 3, the heating mechanism 3 further includes a guide rail 18 symmetrically and fixedly installed on the surface of the base 1, a guide rod 19 is penetrated and arranged in the guide rail 18, a sliding block 20 is fixedly installed at the bottom of the heating cylinder 7, the guide rod 19 penetrates through the sliding block 20, the sliding block 20 is slidably connected with the guide rod 19, a limit block 21 extending from the super guide rail 18 is fixedly installed at the edge of the lower end of the side wall of the heating cylinder 7, a limit bolt 22 is penetrated and arranged on the limit block 21, and the limit bolt 22 is in threaded connection with the limit block 21. The electromagnetic induction heating coils 8 in the heating cylinder 7 can work simultaneously, can also be selectively operated or not operated according to the needs, and move through the guide rail 18, so that the electromagnetic induction heating coils 8 in the middle heating cylinder 7 can be conveniently replaced and overhauled, and titanium alloy wires can conveniently penetrate through the heating mechanism 3 when the number of the heating cylinders 7 is large.
As shown in fig. 4, the clamping mechanism 9 includes a symmetrically arranged clamping rod 23, the clamping rod 23 penetrates through the side wall of the heating cylinder 7, the clamping rod 23 is slidably connected with the heating cylinder 7, one end, close to each other, of the clamping rod 23 is fixedly provided with a U-shaped seat 24, a clamping wheel 25 is rotatably arranged on the U-shaped seat, the clamping wheel 25 is arranged on an extension line of a circle center connecting line of the electromagnetic induction heating coil 8, a spring 26 is sleeved on the surface of the clamping rod 23 between the U-shaped seat 24 and the inner wall of the heating cylinder 7, the top of the U-shaped seat 24 is hinged with a rotating rod 27, the upper end of the rotating rod 27 is hinged with a push block 28, the push block 28 is fixedly arranged at the bottom end of a push rod 29, the upper end of the push rod 29 penetrates through the side wall of the heating cylinder 7, the push rod 29 is slidably connected with the heating cylinder 7, and a pressure plate 30 is fixedly arranged at the top of the push rod 29.
When the titanium alloy wire blank clamping device is used, the pressing plate 30 is pressed to enable the push rod 29 and the push block 28 to move downwards, the rotating rod 27 pushes the U-shaped seat 24 and the clamping rod 23 to move to two sides, so that the titanium alloy wire blank is conveniently placed between the two clamping wheels 25, then the pressing plate 30 is loosened, and under the action of the spring 26, the two clamping wheels 25 can clamp and fix the titanium alloy wire blank.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.
Claims (6)
1. The utility model provides a titanium alloy wire heat treatment frock, its characterized in that, includes base (1), fixed mounting has rolling mechanism (2), alignment mechanism (31) and heating mechanism (3) on base (1) in proper order, titanium alloy wire on rolling mechanism (2) sends into in heating mechanism (3) and carries out the heat treatment after passing through alignment mechanism (31) alignment, alignment mechanism (31) are including fixed wheelset (4) and movable wheelset (5), clearance distance between fixed wheelset (4) and the movable wheelset (5) is adjusted through carousel (6), heating mechanism (3) are formed by the concatenation of at least two heating cylinder (7) end to end, heating cylinder (7) and base (1) sliding connection, heating cylinder (7) inside is equipped with electromagnetic induction heating coil (8), both sides fixture (9) are installed to the uncovered department of heating cylinder (7).
2. The titanium alloy wire heat treatment tool according to claim 1, wherein the winding mechanism (2) comprises a first mounting frame (10), the first mounting frame (10) is symmetrically and fixedly mounted on the base (1), a winding roller (11) is arranged between the first mounting frames (10), and two ends of the winding roller (11) are rotationally connected with the first mounting frames (10).
3. The titanium alloy wire heat treatment tool according to claim 1, wherein the straightening mechanism (31) further comprises a second mounting frame (12), a straightening box (13) is fixedly mounted at the top of the second mounting frame (12), a paying-off opening (14) is formed in the top of the straightening box (13) in a penetrating mode, a fixed wheel set (4) and a movable wheel set (5) are mounted in the straightening box (13) on two sides of the paying-off opening (14) respectively, the fixed wheel set (4) and the movable wheel set (5) comprise at least two straightening wheels, the straightening wheels of the fixed wheel set (4) are rotationally connected with the straightening box (13), the straightening wheels of the movable wheel set (5) are rotationally connected with a U-shaped frame (15), a screw (17) is fixedly mounted on one side of the U-shaped frame (15) in a penetrating mode and is rotationally connected with the surface of the U-shaped frame (16), one end of the connecting rod (16) and one end of the screw (17) penetrates the straightening box (13) in a penetrating mode, the connecting rod (16) is rotationally connected with the straightening box (13) and the screw (17) in a sliding mode, and the screw (17) is fixedly connected with the end portion of the screw (17).
4. The titanium alloy wire heat treatment tool according to claim 1, wherein the heating mechanism (3) further comprises guide rails (18) symmetrically and fixedly installed on the surface of the base (1), guide rods (19) are arranged inside the guide rails (18) in a penetrating mode, sliding blocks (20) are fixedly installed at the bottoms of the heating cylinders (7), the guide rods (19) penetrate through the sliding blocks (20), the sliding blocks (20) are in sliding connection with the guide rods (19), limiting blocks (21) extending from the super guide rails (18) are fixedly installed at the edge of the lower end of the side wall of the heating cylinder (7), limiting bolts (22) penetrate through the limiting blocks (21), and the limiting bolts (22) are in threaded connection with the limiting blocks (21).
5. The titanium alloy wire heat treatment tool according to claim 1, wherein the clamping mechanism (9) comprises symmetrically arranged clamping rods (23), the clamping rods (23) penetrate through the side walls of the heating cylinder (7), the clamping rods (23) are in sliding connection with the heating cylinder (7), one ends, close to each other, of the clamping rods (23) are fixedly provided with U-shaped seats (24), clamping wheels (25) are rotatably arranged on the U-shaped seats, springs (26) are sleeved on the surfaces of the clamping rods (23) between the U-shaped seats (24) and the inner walls of the heating cylinder (7), the tops of the U-shaped seats (24) are hinged with rotating rods (27), the upper ends of the rotating rods (27) are hinged with pushing blocks (28), the pushing blocks (28) are fixedly arranged at the bottom ends of pushing rods (29), the upper ends of the pushing rods (29) penetrate through the side walls of the heating cylinder (7), the pushing rods (29) are in sliding connection with the heating cylinder (7), and the top ends of the pushing rods (29) are fixedly provided with pressure plates (30).
6. The titanium alloy wire heat treatment tool according to claim 5, wherein the clamping wheel (25) is arranged on an extension line of a connecting line of the circle centers of the electromagnetic induction heating coils (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322192108.2U CN220665411U (en) | 2023-08-15 | 2023-08-15 | Titanium alloy wire heat treatment tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322192108.2U CN220665411U (en) | 2023-08-15 | 2023-08-15 | Titanium alloy wire heat treatment tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220665411U true CN220665411U (en) | 2024-03-26 |
Family
ID=90338995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322192108.2U Active CN220665411U (en) | 2023-08-15 | 2023-08-15 | Titanium alloy wire heat treatment tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220665411U (en) |
-
2023
- 2023-08-15 CN CN202322192108.2U patent/CN220665411U/en active Active
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