CN220659158U - Taper-free steel ingot mould - Google Patents
Taper-free steel ingot mould Download PDFInfo
- Publication number
- CN220659158U CN220659158U CN202322151499.3U CN202322151499U CN220659158U CN 220659158 U CN220659158 U CN 220659158U CN 202322151499 U CN202322151499 U CN 202322151499U CN 220659158 U CN220659158 U CN 220659158U
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- Prior art keywords
- steel ingot
- mould
- vibrator
- mould body
- vibrating rod
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 50
- 239000010959 steel Substances 0.000 title claims abstract description 50
- 239000000498 cooling water Substances 0.000 claims description 14
- 238000001816 cooling Methods 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Continuous Casting (AREA)
Abstract
The utility model discloses a conicity-free steel ingot mould, which comprises a mould body, wherein a mounting plate is mounted at one end of the mould body, vibrators are symmetrically mounted on the mounting plate, the output end of each vibrator is provided with a vibrating rod, lifting lugs are uniformly arranged on the periphery of the mould body, and each vibrating rod penetrates through each lifting lug and is parallel to the mould body, so that adhesion force is reduced by arranging the vibrator and the vibrating rod: the application of vibration force can reduce the adhesion between the steel ingot and the inner cavity of the die body, so that the steel ingot is more easily separated from the die body, which is helpful for reducing the difficulty and damage risk of demolding and improving the demolding efficiency.
Description
Technical Field
The utility model belongs to the technical field of steel ingot production, and particularly relates to a non-taper steel ingot mould.
Background
A non-tapered ingot mold is a tool or apparatus for casting a non-tapered (uniform diameter) ingot. Steel ingots are the original shape used in the metallurgical industry to make steel, typically by pouring molten metal into a mould and cooling to solidify. The design of the non-tapered ingot mould ensures that ingots of uniform diameter are cast for further processing and use.
The existing non-taper steel ingot mould encounters difficulty in the demoulding process, so that smooth and efficient demoulding is difficult to realize; the reasons for this are: the molten steel is adhered to the surface of the die cavity during pouring, internal stress can be generated in the solidification process of the molten steel, so that an ingot is tightly adhered to the die and the like;
these difficulties in demoulding prevent the efficient and economical production of the coniferous ingot. Innovative solutions are needed to overcome these difficulties, in view of which we propose a non-tapered ingot mould that allows smooth and efficient demoulding, ultimately improving the overall performance and productivity of ingot casting.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides the following technical scheme:
the taper-free steel ingot mold comprises a mold body, wherein a mounting plate is mounted at one end of the mold body, vibrators are symmetrically mounted on the mounting plate, the output ends of the vibrators are provided with vibrating rods, lifting lugs are uniformly arranged on the periphery of the mold body, and the vibrating rods penetrate through the lifting lugs and are parallel to the mold body.
As the optimization of the technical scheme, the die body is internally provided with the mounting groove, and the circular cooling water pipe is arranged in the mounting groove.
As the preference of above-mentioned technical scheme, mould body installation mounting panel one end has seted up the movable groove, and installs the cylinder in corresponding position on the mounting panel, and the demoulding piece is installed to the cylinder output, and demoulding piece and movable groove phase-match.
The beneficial effects of the utility model are as follows:
1. by setting up vibrator and vibratory rod:
reducing adhesion: the application of vibration force can reduce the adhesion force between the steel ingot and the inner cavity of the die body, so that the steel ingot is more easily separated from the die body, thereby being beneficial to reducing the difficulty and the damage risk of demolding and improving the demolding efficiency;
improving the surface quality: the vibration can reduce the friction force between the steel ingot and the die body and reduce the risk of damage to the surface of the steel ingot, so that the surface quality and the smoothness of the steel ingot are improved, and the method has important significance for subsequent processing and use;
the production efficiency is improved: through vibration drawing of patterns, can reduce the drawing of patterns time and increase production efficiency, faster drawing of patterns speed can improve the productivity and the overall efficiency of production line.
2. By arranging a circulating cooling water pipe:
promote uniform cooling: through the cooling effect of the cooling water, the uniform cooling and solidification of the steel ingot can be realized, the adhesion force between the steel ingot and the inner cavity of the die body 1 is reduced, the steel ingot is easy to separate from the die, and meanwhile, the uniform cooling is beneficial to reducing the internal stress and the uniformity of a grain structure, and the mechanical property and the machinability of the steel ingot are improved;
internal defects are reduced: the cooling water can effectively reduce the occurrence of internal defects of the steel ingot, and the uniform cooling and full solidification can reduce the formation of air holes, cracks and uneven tissues, thereby improving the quality and the reliability of the steel ingot.
In combination, the vibration demolding and the cooling demolding are matched with each other, so that the demolding effect of the non-taper steel ingot mold can be improved, the demolding difficulty and defects are reduced, and the quality, the surface quality and the production efficiency of the steel ingot are improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
fig. 2 is a schematic cross-sectional structure of a mold body.
In the figure: 1. a die body; 11. a mounting groove; 12. a movable groove; 2. an outer cover; 3. lifting lugs; 4. a mounting plate; 5. a vibrator; 51. a vibrating rod; 6. a circulating cooling water pipe; 7. a cylinder; 71. and (5) removing the module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments.
As shown in fig. 1, the conicity-free steel ingot mould comprises a mould body 1, wherein one end of the mould body 1 is provided with an outer cover 2, the other end of the mould body is provided with a mounting plate 4, the mounting plate 4 is symmetrically provided with vibrators 5, each vibrator 5 is a rod vibrator, the output end of each vibrator 5 is provided with a vibrating rod 51, the periphery of the mould body 1 is uniformly provided with lifting lugs 3, the lifting lugs 3 facilitate the external equipment to lift the mould body 1, and the vibrating rods 51 penetrate through the lifting lugs 3 and are parallel to the mould body 1;
when demolding is carried out, the vibrator 5 is started, vibration force is transmitted to the mold body 1 and the steel ingot in the mold body 1 through vibration of the vibration rod 51, the adhesion force between the steel ingot and the inner cavity of the mold body 1 can be effectively reduced through vibration, the time for applying the vibration force on the mold body 1 is long enough to ensure that the adhesion force between the steel ingot and the inner cavity of the mold body 1 is effectively reduced, and the steel ingot is easier to separate from the mold;
in addition, the friction force between the steel ingot and the inner cavity of the die body 1 can be reduced through the vibrator 5 and the vibrating rod 51, and the risk of steel ingot surface damage is reduced, so that the surface quality and the finish of the steel ingot are improved.
As shown in fig. 2, a mounting groove 11 is formed in the mold body 1, a circulating cooling water pipe 6 is mounted in the mounting groove 11, cooling water flows through the circulating cooling water pipe 6, steel ingots in the mold body 1 are cooled, adhesion between the steel ingots and the inner cavity of the mold body 1 is reduced through the cooling effect of the cooling water, the steel ingots are easy to separate from the mold, and adhesion between the steel ingots and the inner cavity of the mold body 1 is further reduced by matching with a vibrator 5 and a vibrating rod 51;
in addition, the cooling water can effectively reduce the occurrence of defects in the steel ingot; the uniform cooling and full solidification can reduce the formation of air holes, cracks and uneven tissues, thereby improving the quality and reliability of the steel ingot;
the movable groove 12 is formed in one end of the die body 1, where the mounting plate 4 is mounted, the cylinder 7 is mounted at a corresponding position on the mounting plate 4, the demoulding block 71 is mounted at the output end of the cylinder 7, and the demoulding block 71 is matched with the movable groove 12, and the demoulding block 71 is extended by starting the cylinder 7, so that a pouring-molded steel ingot can be pushed out from the die body 1, and the demoulding is smooth and efficient; and the demolding block 71 completely seals the movable groove 12 to perform a sealing function.
Demolding:
after the steel ingot is cast and molded, cooling water is introduced into the circulating cooling water pipe 6, cooling and solidification of the steel ingot can be accelerated through the cooling effect of the cooling water, and meanwhile, the adhesion between the steel ingot and the inner cavity of the die body 1 can be reduced;
at the same time, the vibrator 5 is started, vibration force is transmitted to the die body 1 and the steel ingot in the die body 1 through the vibration of the vibration rod 51, and the adhesion force between the steel ingot and the inner cavity of the die body 1 can be effectively reduced through the vibration;
finally, the cylinder 7 is started, the steel ingot is pushed out of the die body 1 through the stripping module 71, and the stripping is smooth and high in efficiency.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting.
Claims (3)
1. The utility model provides a no tapering steel ingot mould, includes mould body (1), its characterized in that: mounting panel (4) are installed to mould body (1) one end, and vibrator (5) are installed to symmetry on mounting panel (4), and vibrator (5) output is equipped with vibrating rod (51), and mould body (1) periphery evenly is equipped with lug (3), and vibrating rod (51) run through lug (3) and are parallel with mould body (1).
2. The conicity-free steel ingot mold of claim 1, wherein: the die body (1) is internally provided with a mounting groove (11), and a circulating cooling water pipe (6) is arranged in the mounting groove (11).
3. The conicity-free steel ingot mold of claim 1, wherein: a movable groove (12) is formed in one end of a mounting plate (4) of the die body (1), an air cylinder (7) is mounted at a corresponding position on the mounting plate (4), a demoulding block (71) is mounted at the output end of the air cylinder (7), and the demoulding block (71) is matched with the movable groove (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322151499.3U CN220659158U (en) | 2023-08-11 | 2023-08-11 | Taper-free steel ingot mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322151499.3U CN220659158U (en) | 2023-08-11 | 2023-08-11 | Taper-free steel ingot mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220659158U true CN220659158U (en) | 2024-03-26 |
Family
ID=90334326
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322151499.3U Active CN220659158U (en) | 2023-08-11 | 2023-08-11 | Taper-free steel ingot mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220659158U (en) |
-
2023
- 2023-08-11 CN CN202322151499.3U patent/CN220659158U/en active Active
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