CN220658797U - Iron core flattening equipment - Google Patents

Abstract

The application provides an iron core equipment of flattening relates to iron core processing technology field, and its technical scheme main points are: comprising the following steps: the conveying belt is used for conveying the iron cores, side baffles protruding out of the upper surface of the conveying belt are arranged on two sides of the conveying belt, a blocking part is arranged on the conveying belt in the conveying direction, and a pushing area is arranged between the blocking part and the side baffles; the flattening assembly is arranged at a position, corresponding to the pushing area, of the side edge of the conveying belt and comprises a workbench and a lifting part positioned above the workbench, and a pressing plate is arranged on one side, close to the workbench, of the lifting part; the pushing assembly is arranged on the other side of the position, corresponding to the pushing area, of the side edge of the conveying belt and is used for pushing the iron core located in the pushing area to the workbench. The utility model provides an iron core equipment of flattening has the advantage that work efficiency is high.

Description

Iron core flattening equipment

Technical Field

The application relates to the technical field of iron core processing, in particular to iron core flattening equipment.

Background

The iron core is an important component of transformer equipment, and is usually formed by winding a silicon steel sheet steel strip, however, the winding of the steel strip is not necessarily smooth in the winding process, so that the wound iron core needs to be manually beaten and flattened in the later period, and the wound steel strip is kept smooth.

However, the above-mentioned existing manual operation method is inefficient, and requires to screen out uneven iron cores from a large number of iron cores, so there are problems that the working efficiency is low, and mistakes and leaks easily occur, thereby affecting the quality of subsequent products.

In view of the above, improvements are needed.

Disclosure of Invention

An object of the application is to provide an iron core equipment of flattening, have the advantage that work efficiency is high.

In a first aspect, the present application provides an iron core flattening apparatus, which has the following technical scheme:

comprising the following steps:

the conveying belt is used for conveying the iron cores, side baffles protruding out of the upper surface of the conveying belt are arranged on two sides of the conveying belt, a blocking part is arranged on the conveying belt in the conveying direction, and a pushing area is arranged between the blocking part and the side baffles;

the flattening assembly is arranged at a position, corresponding to the pushing area, of the side edge of the conveying belt and comprises a workbench and a lifting part positioned above the workbench, and a pressing plate is arranged on one side, close to the workbench, of the lifting part;

the pushing assembly is arranged on the other side of the position, corresponding to the pushing area, of the side edge of the conveying belt and is used for pushing the iron core located in the pushing area to the workbench.

Through the conveyer belt conveying iron core, be provided with the blocking portion on the conveyer belt, the iron core takes place to contact with the blocking portion along with the transport of conveyer belt and then is blocked by the blocking portion, then under the propelling movement of propelling movement subassembly, with iron core propelling movement to the workstation, then drive the clamp plate by elevating system and extrude the iron core that is in on the workstation, thereby make the steel band on the iron core flattened, after the iron core is convoluteed and is accomplished, all put on the conveyer belt with the iron core that convolutes, avoided the problem of manual screening, and then reduce the miscut, and drive the clamp plate through elevating system and flatten the iron core, consequently have the beneficial effect that work efficiency is high.

Further, in this application, elevating part includes the many guide bars of vertical setting, the guide bar is close to the position on top and is provided with the mounting panel, fixedly on the mounting panel be provided with flexible drive arrangement, flexible drive arrangement is connected with the deflector, the deflector slides and sets up many on the guide bar, the clamp plate sets up the bottom of deflector, the edge of clamp plate does not exceed the edge of workstation.

Guide plates and pressing plates are guided by the plurality of guide rods, so that stability in the flattening process is improved, good flattening effects can be stably achieved on a plurality of distributed iron cores on a workbench, and the problem of uneven pressure distribution in the extrusion process is avoided.

Further, in the present application, the guide rods are provided with four, four guide rods are uniformly distributed, a working area is formed around four guide rods, the working table is located in the working area, and the conveying belt passes through the working area.

The material costs are reduced while at the same time ensuring as much stability as possible in the flattening process, wherein the conveyor belt is arranged to pass through a working area formed around four guide bars, which saves space.

Further, in this application, be provided with two at least sensors in vertical direction interval on the mounting panel, the through-hole has been seted up on the mounting panel, passes the vertical slip of through-hole is provided with the induction rod, the one end of induction rod with the deflector is fixed, be provided with on the induction rod with two at least the induction part that the sensor corresponds.

Further, in the present application, the table is provided with a retention area extending along a direction perpendicular to a conveying direction of the conveyor belt, and the retention area is sized to accommodate at least two of the cores.

Further, in this application, the one side that remains the district and keep away from the conveyer belt is provided with the unloading subassembly, the unloading subassembly is including setting up the workbin of workstation oblique below and slope setting are in the workbin with blanking swash plate between the workstation.

Further, in this application, the workstation includes the bearing plate of I-shaped and sets up the contact plate of bearing plate top, the both sides of contact plate are provided with spacing, spacing is followed the extending direction in reserve district extends the setting, is used for with the iron core direction extremely blanking swash plate.

Further, in this application, the side of conveyer belt is provided with two telescopic parts, two telescopic parts are according to predetermineeing the interval setting, be provided with the pin on the telescopic part, telescopic part drive the pin orientation the conveyer belt is flexible, in order to right the iron core blocks or passes through.

Further, in the present application, an opening communicating with the side surface is formed in the side baffle plate located at one side of the conveyor belt, and a material storage device is connected to the opening.

Further, in the present application, the storage device includes a frame and a transmission member provided on the frame, and an upper surface of the transmission member is flush with an upper surface of the conveyor belt.

From the above, the iron core flattening equipment that this application provided, carry the iron core through the conveyer belt, be provided with the blocking portion on the conveyer belt, the iron core contacts with blocking portion along with the transport of conveyer belt and then is blocked by blocking portion, then under pushing away of propelling movement subassembly, push the iron core to the workstation, then drive the clamp plate by elevating system and extrude the iron core that is in on the workstation, thereby make the steel band on the iron core flattened, after the iron core coiling is accomplished, all put the iron core that will wind on the conveyer belt, the problem of manual screening has been avoided, and then reduce the miscut, and drive the clamp plate through elevating system and flatten the iron core, therefore have the beneficial effect that work efficiency is high.

Drawings

Fig. 1 is a schematic diagram of an overall structure of an iron core flattening apparatus provided in the present application.

Fig. 2 is a schematic structural view of a flattening assembly provided in the present application.

Fig. 3 is a schematic structural view of the flattening assembly provided in the present application.

Fig. 4 is a schematic overall structure of an iron core flattening apparatus provided in the present application.

In the figure: 100. a conveyor belt; 200. a flattening assembly; 300. a pushing assembly; 400. a blanking assembly; 500. a storage device; 600. a telescopic part; 110. side baffles; 120. a blocking portion; 130. a pushing zone; 111. an opening; 210. a work table; 220. a lifting part; 230. a pressing plate; 211. a retention zone; 212. a pressure bearing plate; 213. a contact plate; 214. a limit bar; 221. a guide rod; 222. a mounting plate; 223. a guide plate; 224. a telescopic driving device; 225. a sensor; 226. an induction rod; 227. an induction unit; 410. a blanking sloping plate; 420. a blanking box; 510. a frame; 520. a transmission member; 001. and (3) an iron core.

Detailed Description

The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. The components of the present application, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, are intended to be within the scope of the present application.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Meanwhile, in the description of the present application, the terms "first", "second", and the like are used only to distinguish the description, and are not to be construed as indicating or implying relative importance.

Referring to fig. 1 to 4, an iron core flattening apparatus specifically includes:

the conveying belt 100 is used for conveying the iron cores 001, side baffles 110 protruding from the upper surface of the conveying belt 100 are arranged on two sides of the conveying belt 100, a blocking part 120 is arranged on the conveying belt 100 in the conveying direction, and a pushing area 130 is arranged between the blocking part 120 and the side baffles 110;

the flattening assembly 200 is arranged at a position corresponding to the pushing area 130 on the side edge of the conveying belt 100, and comprises a workbench 210 and a lifting part 220 positioned above the workbench 210, wherein a pressing plate 230 is arranged on one side, close to the workbench 210, of the lifting part 220;

the pushing assembly 300 is disposed on the other side of the conveyor belt 100 corresponding to the pushing area 130, and is configured to push the iron core 001 located in the pushing area 130 to the workbench 210.

The side baffles 110 on two sides of the conveyor belt 100 are mainly used for guiding and protecting the iron core 001, so that the iron core 001 is prevented from being separated from the conveyor belt 100 under the conveying of the conveyor belt 100.

The pushing assembly 300 may be a cylinder.

The blocking portion 120 is disposed in the conveying direction of the conveying belt 100, so that the iron core 001 is pushed onto the workbench 210 by using the pushing assembly 300 during the conveying process of the conveying belt 100, and in some other conventional automatic processing apparatuses, the workpiece is often conveyed to the processing station by using the conveying belt 100, however, in the conventional prior art, a pushing cylinder is usually disposed after the end of the conveying belt 100, the workpiece is conveyed on the conveying belt 100, the workpiece is pushed to the position of the pushing cylinder by the workpiece at the rear, and then the workpiece is pushed to the processing station by the pushing cylinder, which is only suitable for the case of processing a single workpiece, if a plurality of workpieces are to be processed simultaneously, the pushing cylinder needs to push a plurality of workpieces simultaneously, in this case, if the workpiece at the rear is pushed into the pushing area of the pushing cylinder by the conveying belt 100, and in the case that the workpiece at the rear is extruded by the front, the position of the plurality of workpieces is shifted, thereby influencing the processing station for the subsequent processing.

To this, this application is in order to improve machining efficiency, need flatten a plurality of iron cores 001 simultaneously, to this, has proposed to be equipped with push zone 130 between blocking portion 120 and side shield 110, makes push subassembly 300 on conveyer belt 100, can carry out the propelling movement simultaneously to a plurality of iron cores 001 of conveyer belt 100 simultaneously, on pushing it to workstation 210, then flatten a plurality of iron cores 001 by lifting portion 220 drive clamp plate 230.

The iron core 001 is conveyed by the conveying belt 100, the blocking part 120 is arranged on the conveying belt 100, the iron core 001 contacts with the blocking part 120 along with the conveying of the conveying belt 100 and is blocked by the blocking part 120, then the iron core 001 is pushed to the workbench 210 under the pushing of the pushing assembly 300, then the lifting part 220 drives the pressing plate 230 to press the iron core 001 on the workbench 210, so that a steel belt on the iron core 001 is flattened, after the winding of the iron core 001 is completed, the wound iron core 001 is completely placed on the conveying belt 100, the problem of manual screening is avoided, error leakage is further reduced, and the lifting part 220 drives the pressing plate 230 to flatten the iron core 001, so that the iron core 001 has the beneficial effect of high working efficiency.

Further, in some embodiments, the lifting part 220 includes a plurality of guide rods 221 vertically arranged, a mounting plate 222 is arranged at a position, close to the top end, of the guide rods 221, a telescopic driving device 224 is fixedly arranged on the mounting plate 222, the telescopic driving device 224 is connected with a guide plate 223, the guide plate 223 is slidably arranged on the plurality of guide rods 221, a pressing plate 230 is arranged at the bottom of the guide plate 223, and the edge of the pressing plate 230 does not exceed the edge of the workbench 210.

The telescopic driving device 224 may be an air cylinder or a hydraulic cylinder.

The telescopic driving device 224 drives the guide plates 223 to slide on the guide rods 221, and then drives the pressing plate 230 to lift so as to flatten the iron cores 001, wherein the edge of the pressing plate 230 does not exceed the edge of the workbench 210, so as to avoid the pressing plate 230 from extruding the iron cores 001 on the conveyor belt 100, thereby avoiding damage to the conveyor belt 100.

Guide plate 223 and clamp plate 230 are guided through setting up many guide bars 221 to improve the stability of flattening in-process, and then can all play fine flattening effect to a plurality of iron cores 001 that are in the distribution on the workstation 210 steadily, avoid appearing the inhomogeneous problem of pressure distribution in the extrusion process.

Further, in some of these embodiments, the guide bars 221 are provided with four guide bars 221, the four guide bars 221 are uniformly distributed, a work area is formed around the four guide bars 221, the work table 210 is located in the work area, and the conveyor belt 100 passes through the work area.

Specifically, the guide bars 221 are provided in four and uniformly distributed, so that the stability in the flattening process is ensured as much as possible while the material cost is reduced, wherein the conveyor belt 100 is provided to pass through the work area formed around the four guide bars 221, and the space occupation can be saved.

Further, in some embodiments, at least two sensors 225 are disposed on the mounting plate 222 at intervals in the vertical direction, a through hole is formed in the mounting plate 222, an induction rod 226 is disposed through the through hole in a vertically sliding manner, one end of the induction rod 226 is fixed with the guide plate 223, and an induction part 227 corresponding to the at least two sensors 225 is disposed on the induction rod 226.

Through the arrangement, the lifting stroke of the guide plate 223 can be detected through the sensor 225, the stroke is controlled, the situation that the telescopic driving device 224 drives the guide plate 223 and the pressing plate 230 to descend too much to cause the damage of the iron core 001 due to excessive extrusion of the iron core 001 is avoided, the situation that the descending stroke is too small to cause the non-ideal flattening effect due to insufficient extrusion of the iron core 001 is also avoided.

Further, in some of these embodiments, the table 210 is provided with a retention area 211 extending in a direction perpendicular to the conveying direction of the conveyor belt 100, and the retention area 211 is sized to accommodate at least two cores 001.

The workbench 210 is provided with a retention area 211 along the direction perpendicular to the conveying direction of the conveying belt 100, so that the workbench 210 can accommodate multiple rows of iron cores 001, on one hand, the number of the iron cores 001 which are flattened simultaneously can be increased, and on the other hand, the single-row iron cores 001 can be flattened for multiple times, so that the flattening effect is improved.

Specifically, in some embodiments, only a single row of iron cores 001 is conveyed on the conveying belt 100, along with the conveying of the conveying belt 100, the iron cores 001 are blocked by the blocking portion 120 in the pushing area 130, specifically, the pushing area 130 can accommodate four iron cores 001, then, the pushing assembly 300 pushes the four iron cores 001 to the workbench 210 together, a retaining area 211 is arranged on the workbench 210, at least two rows of iron cores 001 can be accommodated, wherein one row of iron cores 001 comprises four iron cores, after the pushing assembly 300 pushes the four iron cores 001 to the workbench 210, the pushing assembly 300 contracts, at this time, the iron cores 001 can be flattened by the flattening assembly 200, along with the continuous conveying of the conveying belt 100, and the four iron cores 001 are blocked by the blocking portion 120 in the pushing assembly 300, the four iron cores 001 are pushed to the workbench 210 simultaneously, at this time, the iron cores 001 which are already pressed are pushed towards the extending direction of the retaining area 211 under the pushing of the following iron cores 001, the following iron cores 001 enter the workbench 210 under the pushing of the pushing assembly 300, the flattening assembly 300, at this time, the flattening assembly is pressed by the same, and the number of times of the iron cores 001 can be increased, the flattening assembly is pressed, and the number of times of the iron cores 001 can be increased.

Further, in some embodiments, the side of the retention zone 211 away from the conveyor belt 100 is provided with a blanking assembly 400, and the blanking assembly 400 includes a blanking box 420 disposed obliquely below the table 210 and a blanking inclined plate 410 disposed obliquely between the blanking box 420 and the table 210.

With reference to some embodiments described above, after the iron core 001 is pressed multiple times, under the continuous pushing of the subsequent iron core 001, the foremost iron core 001 is finally pushed away from the table 210, and enters the blanking box 420 through the blanking inclined plate 410, so that the flattened iron core 001 is collected.

Further, in some embodiments, the workbench 210 includes an i-shaped bearing plate 212 and a contact plate 213 disposed above the bearing plate 212, and the two sides of the contact plate 213 are provided with a limit bar 214, where the limit bar 214 extends along the extending direction of the retaining area 211, and is used for guiding the iron core 001 to the blanking sloping plate 410.

The workbench 210 is composed of an i-shaped bearing plate 212 and a contact plate 213, the i-shaped bearing plate 212 has a good compression resistance while reducing the weight, the contact plate 213 arranged above the bearing plate 212 has a good flatness to ensure the flattening effect of the iron core 001, meanwhile, in some embodiments, the iron core 001 positioned in front is continuously pushed by the iron core 001 positioned at the rear, so as to fall into the blanking inclined plate 410, and in the process, the two sides of the contact plate 213 are provided with limiting strips 214 for limiting the iron core 001 in the moving process, so that the iron core 001 is prevented from sliding from the two sides in the moving process, and can accurately enter the blanking box 420 through the blanking inclined plate 410.

Further, in some embodiments, two telescopic parts 600 are disposed at the side of the conveyor belt 100, the two telescopic parts 600 are disposed at preset intervals, a stop lever is disposed on the telescopic part 600, and the telescopic part 600 drives the stop lever to stretch towards the conveyor belt 100 so as to block or release the iron core 001.

By providing two telescoping portions 600 on the sides of the conveyor belt 100 for controlling the number of cores 001 entering the push zone 130, in some embodiments, the two telescoping portions 600 are spaced apart by the size of four cores 001.

The telescopic part can be a cylinder.

Further, in some embodiments, an opening 111 communicating with the side is formed on the side baffle 110 on one side of the conveyor belt 100, and a storage device 500 is connected to the opening 111.

The storage device 500 includes a frame 510 and a transmission member 520 disposed on the frame 510, where an upper surface of the transmission member 520 is flush with an upper surface of the conveyor belt 100.

The transmission component 520 may be a conveyor belt, among others.

Through the above scheme, the wound iron core 001 is placed on the storage device 500, and the iron core 001 on the storage device 500 enters the conveying belt 100 from the position of the opening 111 under the drive of the transmission component 520, and is finally flattened by the flattening assembly 200 under the conveying of the conveying belt 100.

The foregoing is merely exemplary embodiments of the present application and is not intended to limit the scope of the present application, and various modifications and variations may be suggested to one skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims (10)

1. An iron core flattening apparatus, comprising:

the conveying belt (100) is used for conveying iron cores (001), side baffles (110) protruding out of the upper surface of the conveying belt (100) are arranged on two sides of the conveying belt (100), a blocking part (120) is arranged on the conveying belt (100) in the conveying direction, and a pushing area (130) is arranged between the blocking part (120) and the side baffles (110);

the flattening assembly (200) is arranged at the side edge of the conveying belt (100) and corresponds to the pushing area (130), and comprises a workbench (210) and a lifting part (220) positioned above the workbench (210), wherein a pressing plate (230) is arranged at one side, close to the workbench (210), of the lifting part (220);

the pushing assembly (300) is arranged on the other side of the side edge of the conveying belt (100) corresponding to the pushing area (130) and is used for pushing the iron core (001) located in the pushing area (130) to the workbench (210).

2. The iron core flattening apparatus as claimed in claim 1, wherein the lifting portion (220) includes a plurality of guide rods (221) vertically arranged, a mounting plate (222) is arranged at a position, close to the top end, of the guide rods (221), a telescopic driving device (224) is fixedly arranged on the mounting plate (222), the telescopic driving device (224) is connected with a guide plate (223), the guide plate (223) is slidably arranged on the plurality of guide rods (221), the pressing plate (230) is arranged at the bottom of the guide plate (223), and the edge of the pressing plate (230) does not exceed the edge of the workbench (210).

3. A core flattening apparatus according to claim 2, wherein said guide bars (221) are provided with four, four said guide bars (221) being evenly distributed, a working area being formed around four said guide bars (221), said work table (210) being located in said working area, and said conveyor belt (100) passing through said working area.

4. The iron core flattening apparatus as claimed in claim 2, wherein at least two sensors (225) are disposed on the mounting plate (222) at intervals in a vertical direction, a through hole is formed in the mounting plate (222), an induction rod (226) is disposed through the through hole in a vertically sliding manner, one end of the induction rod (226) is fixed to the guide plate (223), and induction parts (227) corresponding to the at least two sensors (225) are disposed on the induction rod (226).

5. A core flattening apparatus according to claim 1, wherein said table (210) is provided with a retention area (211) extending in a direction perpendicular to the conveying direction of said conveyor belt (100), said retention area (211) being sized to accommodate at least two of said cores (001).

6. The iron core flattening apparatus as recited in claim 5, wherein a blanking assembly (400) is disposed on a side of the holding area (211) away from the conveyor belt (100), the blanking assembly (400) including a blanking box (420) disposed obliquely below the table (210) and a blanking sloping plate (410) disposed obliquely between the blanking box (420) and the table (210).

7. The iron core flattening apparatus as claimed in claim 6, wherein the work table (210) includes an i-shaped bearing plate (212) and a contact plate (213) disposed above the bearing plate (212), two sides of the contact plate (213) are provided with a limit bar (214), and the limit bar (214) is disposed to extend along an extending direction of the retention area (211) for guiding the iron core (001) to the blanking sloping plate (410).

8. The iron core flattening apparatus as claimed in claim 1, wherein two telescopic parts (600) are disposed on the side of the conveyor belt (100), the two telescopic parts (600) are disposed at preset intervals, a stop lever is disposed on the telescopic parts (600), and the telescopic parts (600) drive the stop lever to stretch toward the conveyor belt (100) so as to block or release the iron core (001).

9. The iron core flattening apparatus as claimed in claim 1, wherein the side baffle (110) located at one side of the conveyor belt (100) is provided with an opening (111) communicated with a side surface, and a storage device (500) is connected to the opening (111).

10. The iron core flattening apparatus of claim 9, wherein the storage device (500) includes a frame (510) and a transmission member (520) disposed on the frame (510), an upper surface of the transmission member (520) being flush with an upper surface of the conveyor belt (100).