CN220658180U - Automatic glue filling system - Google Patents

Abstract

The utility model belongs to the technical field of automatic production, and particularly relates to an automatic glue filling system which comprises a glue storage device, a metering module and an electric control module, wherein the metering module comprises a first metering unit, a second metering unit and a quantitative output unit, the glue storage device is respectively communicated with the first metering unit and the second metering unit, the first metering unit and the second metering unit are respectively communicated with the quantitative output unit, and driving ends of the first metering unit and the second metering unit are respectively electrically connected with the electric control module. The utility model can adaptively adjust the glue adding amount according to different requirements, improve the glue adding efficiency and the glue adding precision, and can also effectively meet the requirements of glue overflow collection, automatic cleaning and glue return circulation.

Description

Automatic glue filling system

Technical Field

The utility model belongs to the technical field of automatic production, and particularly relates to an automatic glue filling system.

Background

In the automated production process of battery, need to glue the battery properly, on the one hand, current manual work adds glues inefficiency, adds gluey precision low, can not satisfy the demand of the automated production of battery, and on the other hand, prior art is poor to the controllability of gluing the volume precision, can not make and glue the efficiency and adjust in a flexible way according to the difference of product specification, causes automated production's inefficiency, and degree of automation and intelligent degree of adding glue are low. For this reason, a new solution is needed to solve the above problems.

Disclosure of Invention

The utility model aims at: aiming at the defects of the prior art, an automatic glue filling system is provided, the glue adding amount can be adaptively adjusted according to different requirements, the glue adding efficiency is improved, and the glue adding precision is improved.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the automatic glue filling system comprises a glue storage device, a metering module and an electric control module, wherein the metering module comprises a first metering unit, a second metering unit and a quantitative output unit, the glue storage device is respectively communicated with the first metering unit and the second metering unit, the first metering unit and the second metering unit are respectively communicated with the quantitative output unit, and driving ends of the first metering unit and the second metering unit are respectively electrically connected with the electric control module.

Further, the automatic glue filling system further comprises a glue feeding circulation module, the glue feeding circulation module comprises a supply unit and a first transmission unit, the supply unit is electrically connected to the electric control module, the supply unit is connected to the glue storage device through the first transmission unit, and the glue storage device is provided with a first induction unit electrically connected to the electric control module.

Further, the automatic glue filling system further comprises a vacuum glue adding module, the vacuum glue adding module comprises an adjusting component electrically connected with the electronic control module, a vacuum barrel and a vacuum tube, the vacuum barrel and the vacuum tube are communicated with each other, the vacuum tube is arranged on the adjusting component, and the quantitative output unit is communicated with the vacuum tube.

Further, the automatic glue filling system further comprises a glue overflow storage device, the glue overflow storage device comprises a storage box and a second conveying unit which are communicated, the quantitative output unit and the glue storage device are respectively connected into the second conveying unit, and the storage box is provided with a second induction unit which is electrically connected to the electronic control module.

Further, the automatic glue filling system further comprises a cleaning device, the cleaning device comprises a cleaning box and a third conveying unit which are communicated, the quantitative output unit and the glue storage device are respectively connected into the third conveying unit, and the cleaning box is provided with a third sensing unit which is electrically connected with the electric control module.

Further, the automatic glue filling system further comprises an air source transmission device, and the air source transmission device is electrically connected with the electric control module.

Further, the automatic glue filling system further comprises a glue return module, the glue return module comprises a glue return driving unit and an electric control shunt unit, an outlet shunt end of the glue return driving unit is communicated with an input end of the electric control shunt unit, and a driving end of the glue return driving unit and an electric control end of the electric control shunt unit are respectively and electrically connected to the electric control module.

Further, the electric control module is provided with a display control module and a data acquisition module, and the display control module and the metering module are respectively connected with the data acquisition module in a communication mode.

Further, the electric control module is provided with an alarm module and an electric control adjusting module, and the alarm module and the electric control adjusting module are respectively connected with the data acquisition module in a communication mode.

Further, the electric control adjusting module is provided with an opening and closing unit and a voltage screening unit which are electrically connected.

The utility model has the beneficial effects that: the glue feeding device comprises a glue storage device, a metering module and an electric control module, wherein the metering module comprises a first metering unit, a second metering unit and a quantitative output unit, the glue storage device is respectively communicated with the first metering unit and the second metering unit, the first metering unit and the second metering unit are respectively communicated with the quantitative output unit, and driving ends of the first metering unit and the second metering unit are respectively electrically connected with the electric control module.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Fig. 2 is a schematic diagram of the operation of the present utility model.

Fig. 3 is a schematic diagram of a frame of an electronic control module according to the present utility model.

Fig. 4 is a schematic structural view of another view of the present utility model.

Fig. 5 is a schematic structural view of the first metering unit and the second metering unit of the present utility model.

Fig. 6 is a schematic structural diagram of the glue feeding circulation module of the present utility model.

Fig. 7 is a perspective view of the storage box of the present utility model.

Fig. 8 is a perspective view of the cleaning tank according to the present utility model.

Fig. 9 is a schematic structural diagram of the adhesive return module of the present utility model.

Wherein: 1. a glue storage device; 11. a first sensing unit; 2. a metering module; 21. a first metering unit; 22. a second metering unit; 23. a quantitative output unit; 24. the first glue overflow unit; 3. an electric control module; 31. a display control module; 32. a data acquisition module; 33. an alarm module; 34. an electric control adjusting module; 4. a glue feeding circulation module; 41. a supply unit; 42. a first transfer unit; 5. a vacuum glue adding module; 51. an adjusting member; 52. a vacuum barrel; 53. a vacuum tube; 6. glue overflow storage device; 61. a storage box; 62. a second transfer unit; 63. a second sensing unit; 7. a cleaning device; 71. a cleaning box; 72. a third transfer unit; 8. an air source transmission device; 9. a glue return module; 91. a glue return driving unit; 92. an electric control shunt unit; 10. a frame.

Detailed Description

As a particular component is referred to by some of the terms used in the description and claims, it should be understood by those skilled in the art that a manufacturer may refer to the same component by different terms. The description and claims do not take the form of an element differentiated by name, but rather by functionality. As used throughout the specification and claims, the word "comprise" is an open-ended term, and thus should be interpreted to mean "include, but not limited to. By "substantially" is meant that within an acceptable error range, a person skilled in the art can solve the technical problem within a certain error range, substantially achieving the technical effect. In this application, the terms "first," "second," and the like are used merely to distinguish between different components and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "top," "side," "front," "rear," "left," "right," "horizontal," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

The present utility model will be described in further detail with reference to fig. 1 to 9 and specific examples, but the present utility model is not limited thereto.

Example 1

The automatic glue filling system comprises a glue storage device 1, a metering module 2 and an electric control module 3, wherein the metering module 2 comprises a first metering unit 21, a second metering unit 22 and a quantitative output unit 23, the glue storage device 1 is respectively communicated with the first metering unit 21 and the second metering unit 22, the first metering unit 21 and the second metering unit 22 are respectively communicated with the quantitative output unit 23, and driving ends of the first metering unit 21 and the second metering unit 22 are respectively electrically connected with the electric control module 3.

The first metering unit 21 may be a pulse ceramic metering pump with the volume of 50 mL/r-70 mL/r, the second metering unit 22 may be a pulse ceramic metering pump with the volume of 1.5 mL/r-5 mL/r, the quantitative output unit 23 may be a quantitative barrel with the volume of 3000 mL-5000 mL, and one quantitative output unit 23 corresponds to one first metering unit 21 and one second metering unit 22, and the glue adding amount is flexibly regulated through the first metering unit 21 and one second metering unit 22, so that the glue adding precision can be controlled, the glue adding precision or the glue adding precision is not lower than 8 mill (the glue amount deviation is not higher than 8 mill), the speed efficiency is ensured, the glue adding precision is ensured, the problem of low switching efficiency in the process of converting the model is effectively solved, the operation is convenient, the glue adding efficiency can be flexibly regulated by a glue filling system according to different product specifications, and the intelligent degree of glue adding and the automatic production degree are sufficiently high.

In automatic glue-pouring system, glue-storing device 1 installs in the top of frame 10, glue-storing device 1 is as upper portion glue case, one side of upper portion glue case can connect to the agitator, metering module 2 installs in the middle part of frame 10, first metering unit 21 and a second metering unit 22 are as big or small pump, glue-storing device 1 is located the top of metering module 2, automatically controlled module 3 installs in the lateral part of frame 10, and the material of frame 10 can be the stainless steel, first metering unit 21 and second metering unit 22 can install the PVC panel in frame 10, the surface spraying of PVC panel has the acid and alkali resistant material of teflon.

In the automatic glue filling system, the electronic control module 3 is provided with a display control module 31, the driving ends of the first metering unit 21 and the second metering unit 22 are respectively and electrically connected to the display control module 31, and the glue adding efficiency can be controlled by setting the control conditions of glue adding amount, vacuumizing time, vacuumizing and breaking times in the touch screen of the display control module 31 according to different product specifications. Specifically, the glue filling system is provided with 6 quantitative barrels, 6 50mL/r and 6 1.5mL/r pulse ceramic metering pumps, each metering pump is provided with an adjustable unit stroke (calibrated by a micrometer), the system can realize independent design control of six stations, and can realize real-time control of a switch, a speed, a circle number and acceleration and deceleration in a touch screen with high efficiency; meanwhile, the electronic control module 3 can intelligently recognize the recipe data input by a customer and automatically calculate the running turns distributed to the large pump and the small pump.

Example 2

Unlike embodiment 1, the automatic glue filling system further includes a glue feeding circulation module 4, the glue feeding circulation module 4 is located below the glue storage device 1, referring to fig. 6, the glue feeding circulation module 4 includes a supply unit 41 and a first transmission unit 42, the supply unit 41 is electrically connected to the display control module 31 of the electronic control module 3, the supply unit 41 is connected to the glue storage device 1 through the first transmission unit 42, and the glue storage device 1 is provided with a first sensing unit 11 electrically connected to the electronic control module 3.

Wherein, the supply unit 41 is but the centrifugal pump that idles, this centrifugal pump is as advancing the gluey centrifugal pump, first conveying unit 42 can be for advancing the rubber pipeline, after display control module 31 control centrifugal pump starts, glue shunts and gets into upper portion glue case through advancing the rubber pipeline through tee bend pneumatic ball valve, advance gluey and wash sour all can share same pneumatic tee bend ball valve, can solve the switching-over problem through pneumatic switching-over, advance the rubber pipeline and can carry out the contained angle design, prevent to glue and remain in the pipeline, and, first conveying unit 42 can be provided with washing acid import, agitator circulation mouth and glue inlet according to the demand of difference correspondingly.

Preferably, the first sensing unit 11 is a liquid level sensor, and when the lower liquid level of the upper glue box senses a position, the glue feeding of the upper glue box is closed, and a glue circulation mode of the stirring barrel is started. Wherein, the capacity of the upper rubber box can be 55 liters (the bottom surface is positioned at the rubber overflow port), and the low liquid level of the upper rubber box can be 28 liters.

Preferably, the automatic glue filling system further comprises a vacuum glue adding module 5, the vacuum glue adding module 5 is arranged in the middle of the frame 10, the glue storage device 1 is located above the vacuum glue adding module 5, the vacuum glue adding module 5 comprises an adjusting member 51 electrically connected with the electronic control module 3 and a vacuum barrel 52 and a vacuum tube 53 which are communicated with each other, the vacuum tube 53 is arranged on the adjusting member 51, the adjusting member 51 is located above the vacuum barrel 52, 2-4 adjusting members 51 can be arranged on the adjusting member 51, a plurality of adjusting members 51 are arranged on the frame 10, the number of the vacuum barrels 52 is equal to the number of the quantitative barrels, the vacuum barrel 52 and the quantitative barrels are all arranged on the frame 10, the quantitative output unit 23 is communicated with the vacuum tube 53, and the quantitative barrels can be used for feeding glue for the vacuum barrel 52 through the vacuum tube 53. And, the adjusting member 51 is provided with an air cylinder or a motor, so that the vacuum tube 53 can be pressed down, and the lower glue outlet of the vacuum barrel 52 is provided with a manual valve and a pressing rod valve, so that the pressure difference between the vacuum barrel 52 and the battery can be increased, and the glue adding to the battery can be realized more easily.

Other structures of this embodiment are the same as those of embodiment 1, and will not be described here again.

Example 3

Unlike embodiment 2, the automatic glue filling system further includes a glue overflow storage device 6, the glue overflow storage device 6 includes a storage box 61 and a second conveying unit 62 that are connected, the quantitative output unit 23 and the glue storage device 1 are respectively connected to the second conveying unit 62, and the storage box 61 is provided with a second sensing unit 63 electrically connected to the electronic control module 3.

And, the automatic glue-pouring system further comprises a cleaning device 7, the cleaning device 7 comprises a cleaning box 71 and a third conveying unit 72 which are communicated, the quantitative output unit 23 and the glue storage device 1 are respectively connected into the third conveying unit 72, the cleaning box 71 is provided with a third sensing unit 73 electrically connected to the electronic control module 3, wherein the storage box 61 and the cleaning box 71 are both arranged at the lower part of the frame 10, see fig. 7 and 8, and the second sensing unit 63 and the third sensing unit 73 are liquid level sensors, so that the system is provided with an automatic cleaning function, and the automatic glue-pouring system can clean all parts in the system through which glue flows and clean the whole automatic glue-pouring system.

In order to realize the reposition of redundant personnel of storage box 61 and washout box 71 and required back glue circulation, automatic glue filling system still includes back glue module 9, and storage device 1 is located back glue module 9's top, and back glue module 9 includes back glue drive unit 91 and automatically controlled reposition of redundant personnel unit 92, and the export reposition of redundant personnel end of back glue drive unit 91 communicates with the input of automatically controlled reposition of redundant personnel unit 92, and the drive end of back glue drive unit 91 and the automatically controlled end of automatically controlled reposition of redundant personnel unit 92 are electrically connected in automatically controlled module 3 respectively.

Wherein, referring to fig. 9, the glue return driving unit 91 may be a pneumatic diaphragm pump, the electric control shunt unit 92 may be an electric control shunt valve, and in the system, the glue overflow of the upper glue tank, the glue overflow of the quantitative barrel and the evacuation of the vacuum barrel 52 are all shunted to the storage tank 61 and the cleaning tank 71 through the glue overflow shunt three-way ball valve. And, the backward flow of the storage tank 61 and the cleaning tank 71 can be split through the glue return inlet splitter valve and then through the outlet splitter end of the pneumatic diaphragm pump, and then the cleaning acid enters the platform to clean the acid barrel, and the glue enters the stirring barrel through the glue return outlet splitter valve.

Preferably, the automatic glue filling system further comprises an air source transmission device 8, the air source transmission device 8 is electrically connected to the electric control module 3, and the air source transmission device 8 can provide an air source for the metering module 2, the glue feeding circulation module 4, the vacuum glue feeding module 5 and the glue returning module 9.

Other structures of this embodiment are the same as those of embodiment 2, and will not be described here again.

Example 4

Unlike embodiment 3, the electronic control module 3 is provided with a data acquisition module 32, and the display control module 31 and the metering module 2 are respectively connected to the data acquisition module 32 in a communication manner, wherein the data acquisition module 32 is provided with a data acquisition circuit, and the operation condition of the automatic glue filling system can be displayed in the touch screen of the display control module 31 by acquiring the operation data in the metering module 2, so that the safe operation of the monitoring system is realized.

Preferably, the electronic control module 3 is provided with an alarm module 33 and an electronic control adjustment module 34, and the alarm module 33 and the electronic control adjustment module 34 are respectively connected to the data acquisition module 32 in a communication manner. If the equipment is abnormal, the alarm module 33 of the system can generate a required alarm display, and the electronic control adjusting module 34 can realize the pause function of the system.

Preferably, the electronic control adjusting module 34 is provided with an on-off unit and a voltage screening unit which are electrically connected. The opening and closing unit is provided with a plurality of electric control switches, so that the system has the functions of pause and recovery; the voltage screening units have different voltage sources so that different branches in the system can select the required operating voltages, such as 2V, 5V, 12V, etc.

In an automatic glue-pouring system, the requirements of the total power supply can be: AC380V,50Hz, single 5kw, three-phase five-wire system; the air source requirements can be as follows: 0.4MPa to 0.6MPa.

In addition, the system can realize centralized control, so that operation control is centralized on a screen with at least 10 inches, and in addition, the system is also internally provided with a formula function, can directly call product data for production, and simultaneously, the system also has a capacity statistics function.

Other structures of this embodiment are the same as those of embodiment 3, and will not be described here again.

Obviously, the utility model not only can adaptively adjust the glue adding amount according to different requirements and improve the glue adding efficiency and the glue adding precision, but also can effectively meet the requirements of glue overflow collection, automatic cleaning, glue return circulation and the like.

Variations and modifications of the above embodiments will occur to those skilled in the art to which the utility model pertains from the foregoing disclosure and teachings. Therefore, the utility model is not limited to the specific embodiments described above, but is intended to cover any obvious modifications, substitutions or changes made by one skilled in the art on the basis of the present utility model. In addition, although specific terms are used in the present specification, these terms are for convenience of description only and do not limit the present utility model in any way.

Claims (10)

1. Automatic glue filling system, its characterized in that: including storing up mucilage binding and put (1), measurement module (2) and automatically controlled module (3), measurement module (2) are including first measurement unit (21), second measurement unit (22) and ration output unit (23), store up mucilage binding put (1) respectively with first measurement unit (21) with second measurement unit (22) are linked together, first measurement unit (21) with second measurement unit (22) communicate respectively in ration output unit (23), first measurement unit (21) with the drive end of second measurement unit (22) respectively the electricity connect in automatically controlled module (3).

2. The automated glue-pouring system of claim 1, wherein: still include into gluey circulation module (4), advance gluey circulation module (4) including feeding unit (41) and first transfer unit (42), feeding unit (41) electricity connect in automatically controlled module (3), feeding unit (41) pass through first transfer unit (42) access glue storage device (1), glue storage device (1) be provided with the electricity connect in automatically controlled module (3) first sensing unit (11).

3. The automated glue-pouring system of claim 1, wherein: the automatic quantitative feeding device is characterized by further comprising a vacuum glue feeding module (5), wherein the vacuum glue feeding module (5) comprises an adjusting component (51) electrically connected with the electric control module (3), a vacuum barrel (52) and a vacuum tube (53) which are communicated with each other, the vacuum tube (53) is arranged on the adjusting component (51), and the quantitative output unit (23) is communicated with the vacuum tube (53).

4. An automatic glue-pouring system according to any one of claims 1 to 3, characterized in that: the glue overflow storage device (6) is further included, the glue overflow storage device (6) comprises a storage box (61) and a second conveying unit (62) which are communicated, the quantitative output unit (23) and the glue storage device (1) are respectively connected into the second conveying unit (62), and the storage box (61) is provided with a second sensing unit (63) which is electrically connected with the electric control module (3).

5. An automatic glue-pouring system according to any one of claims 1 to 3, characterized in that: still include belt cleaning device (7), belt cleaning device (7) are including being linked together washs case (71) and third conveying unit (72), ration output unit (23) with store up mucilage binding and put (1) and insert respectively third conveying unit (72), washs case (71) be provided with the electricity connect in third sensing unit (73) of automatically controlled module (3).

6. An automatic glue-pouring system according to any one of claims 1 to 3, characterized in that: the air source transmission device (8) is further included, and the air source transmission device (8) is electrically connected to the electric control module (3).

7. An automatic glue-pouring system according to any one of claims 1 to 3, characterized in that: the automatic glue return device is characterized by further comprising a glue return module (9), wherein the glue return module (9) comprises a glue return driving unit (91) and an electric control shunt unit (92), an outlet shunt end of the glue return driving unit (91) is communicated with an input end of the electric control shunt unit (92), and a driving end of the glue return driving unit (91) and an electric control end of the electric control shunt unit (92) are respectively and electrically connected to the electric control module (3).

8. An automatic glue-pouring system according to any one of claims 1 to 3, characterized in that: the electronic control module (3) is provided with a display control module (31) and a data acquisition module (32), and the display control module (31) and the metering module (2) are respectively in communication connection with the data acquisition module (32).

9. The automated glue-pouring system of claim 8, wherein: the electronic control module (3) is provided with an alarm module (33) and an electronic control adjusting module (34), and the alarm module (33) and the electronic control adjusting module (34) are respectively in communication connection with the data acquisition module (32).

10. The automated glue-pouring system of claim 9, wherein: the electric control adjusting module (34) is provided with an opening and closing unit and a voltage screening unit which are electrically connected.