CN220657234U - Blendor of easy to maintain - Google Patents
Blendor of easy to maintain Download PDFInfo
- Publication number
- CN220657234U CN220657234U CN202322342750.4U CN202322342750U CN220657234U CN 220657234 U CN220657234 U CN 220657234U CN 202322342750 U CN202322342750 U CN 202322342750U CN 220657234 U CN220657234 U CN 220657234U
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- mixer
- rotor
- base
- blendor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000003756 stirring Methods 0.000 claims abstract description 42
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 34
- 239000002994 raw material Substances 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 description 10
- 238000010168 coupling process Methods 0.000 description 10
- 238000005859 coupling reaction Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000012423 maintenance Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012864 cross contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The utility model provides an easy-to-maintain mixer, which comprises a mixer cover and a mixer base; the top surface of the mixer cover is fixedly connected with a gear motor mounting frame, the middle part of the top surface of the gear motor mounting frame is fixedly connected with a planetary gear reducer, the top surface of the planetary gear reducer is fixedly connected with a motor frame, the middle part of the inner cavity of the motor frame is fixedly connected with a variable frequency motor, the output shaft end of the variable frequency motor is fixedly connected with the input end of the planetary gear reducer, the output end of the planetary gear reducer is fixedly connected with a reducer output shaft, the outer surface of the reducer output shaft is fixedly connected with a coupler flange plate, the bottom of the inner cavity of the mixer base is fixedly connected with a mixer base positioning shaft, and the outer surface of the mixer base positioning shaft is provided with a stirring assembly. The utility model is convenient for replacing and maintaining the stirring assembly in the later period through the mutual matching of the connector flange plate and the rotor connecting flange.
Description
Technical Field
The utility model relates to the technical field of blendors, in particular to an easy-to-maintain blendor.
Background
Blendors are machines for mixing materials. The mixer consists of a horizontally rotating container, a rotating vertical stirring blade and the like, when the molding materials are stirred, the container turns leftwards, the blade turns rightwards, the movement directions of the molding materials are crossed due to the countercurrent effect, the mutual contact opportunities are increased, the extrusion force of the countercurrent mixer on the materials is small, the heating value is low, the stirring efficiency is high, and the mixing is relatively uniform.
When the traditional mixer is used for a long time, the mixer needs to be maintained and maintained, and the maintenance comprise the following three conditions; 1. cleaning and disinfecting: the mixer needs to be thoroughly cleaned and disinfected after use to prevent cross contamination and bacterial growth; 2. lubrication maintenance: the moving parts inside the mixer need to be lubricated to reduce friction and abrasion and prevent faults; 3. component wear: in the long-term use process of the mixer, components such as a stirrer, a bearing, a gear and the like can be gradually worn out due to friction and wear.
Because, traditional blendor is cleaning and disinfection, lubrication maintenance or when changing the part wearing and tearing, all will need to shut down to open or unpack apart the blendor, just can operate the inside of blendor, because of traditional blendor is whole to be set up comparatively complicated, dismantle or open the time of later stage, all will probably need professional technical personnel to operate. This can lead to higher maintenance costs, especially for large or high-end blendors, and will also affect the work progress and throughput problems.
Thus, there is a need for a blendor that facilitates maintenance and improves throughput.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an easy-to-maintain mixer, which solves the problems in the background art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
a mixer easy to maintain comprises a mixer cover and a mixer base; the utility model provides a mixer cover's top surface fixedly connected with gear motor mounting bracket, gear motor mounting bracket's top surface middle part fixedly connected with planetary gear reducer, planetary gear reducer's top surface fixedly connected with motor frame, motor frame's inner chamber middle part fixedly connected with inverter motor, inverter motor's output shaft end and planetary gear reducer's input fixed connection, planetary gear reducer's output fixedly connected with speed reducer output shaft, speed reducer output shaft's surface fixedly connected with shaft coupling ring flange, mixer base inner chamber bottom fixedly connected with mixer base locating shaft, mixer base locating shaft's surface mounting has stirring subassembly, one side and the stirring subassembly of shaft coupling ring flange are connected.
Further, the stirring assembly comprises a rotor connecting flange and a rotor inner bearing box body, the middle part of the bottom surface of the rotor connecting flange is fixedly connected with the rotor inner bearing box body, the middle part of the inner cavity of the rotor inner bearing box body is fixedly connected with a rotor embedded positioning bearing, the outer surface of the mixer base positioning shaft is rotationally connected with the rotor inner bearing box body through the rotor embedded positioning bearing, and the top surface of the coupler flange plate is fixedly connected with the rotor connecting flange through bolts.
Further, the stirring assembly further comprises a rotor outer shell, the bottom surface of the rotor connecting flange is fixedly connected with the rotor outer shell outside the rotor inner bearing box body, the outer surface of the rotor outer shell is fixedly connected with rotor stirring blades at equal intervals, and a plurality of groups of rotor stirring blades are arranged.
Further, the bottom surface fixedly connected with discharge tube of blendor base, the valve is installed to the discharge tube inner chamber, the discharge tube is connected with blendor base inner chamber.
Further, blendor base bottom surface fixedly connected with blendor stand, blendor base's surface upper portion fixedly connected with sealing ring, sealing ring top surface circumference is provided with down the bolt hole.
Further, the top surface fixedly connected with raw materials reinforced interface of blendor lid, the valve is installed to raw materials reinforced interface inner chamber.
Further, be provided with the bolt hole on the periphery of blendor lid, the blendor lid passes through bolt cooperation nut and blendor base fixed connection, the one end of bolt runs through bolt hole and lower bolt hole in proper order.
The utility model provides a mixer which is easy to maintain. Compared with the prior art, the method has the following beneficial effects:
1. through last bolt hole, lower bolt hole, bolt and nut on the blendor base mutually support and blendor lid carry out fixed connection, realized holistic sealed, dust excessive when preventing the stirring, in addition, make things convenient for the dismantlement in later stage and to inside installation.
2. Through the mutual cooperation of rotor flange, rotor shell body, rotor stirring vane, realized the stirring to the material.
3. The rotor shell of the mixer is provided with the upper, middle and lower rotor stirring blades, when the rotor stirring blades are worn, the rotor stirring blades can be replaced, and the height angle of each rotor stirring blade can be adjusted according to the conditions so as to achieve the optimal stirring effect, and the equipment has the highest use efficiency and the largest yield.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic overall structure of the present utility model;
FIG. 2 shows a schematic view of the bottom structure of the mixer cover of the present utility model;
FIG. 3 shows a schematic diagram of the overall explosive structure of the present utility model;
FIG. 4 shows a schematic view of the rotor housing structure of the present utility model;
FIG. 5 shows a schematic view of the bottom structure of the rotor housing of the present utility model;
FIG. 6 shows a schematic view of the base structure of the mixer of the utility model;
FIG. 7 shows a schematic overall structure of the present utility model;
the figure shows: 1. a variable frequency motor; 2. a planetary gear reducer; 3. a gear motor mounting rack; 4. a raw material feeding interface; 5. a blender lid; 6. a coupling flange; 7. an output shaft of the speed reducer; 8. rotor stirring blades; 9. a rotor outer case; 10. a rotor connecting flange; 11. positioning bearings are embedded in the rotor; 12. a rotor internal bearing housing; 13. upright posts of the mixer; 14. a discharge tube; 15. a mixer base; 16. a mixer base positioning shaft; 17. a motor frame; 18. a seal ring; 19. a lower bolt hole; 20. and (5) installing a bolt hole.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
In order to solve the technical problems in the background technology, a blendor easy to maintain is provided as follows:
referring to fig. 1 to 7, the utility model provides an easy-to-maintain mixer, which comprises a mixer cover 5 and a mixer base 15; the top surface fixedly connected with gear motor mounting bracket 3 of blendor lid 5, the top surface middle part fixedly connected with planetary gear reducer 2 of gear motor mounting bracket 3, the top surface fixedly connected with motor frame 17 of planetary gear reducer 2, the inner chamber middle part fixedly connected with inverter motor 1 of motor frame 17, the output shaft end of inverter motor 1 and the input fixed connection of planetary gear reducer 2, the output fixedly connected with speed reducer output shaft 7 of planetary gear reducer 2, the surface fixedly connected with shaft coupling ring flange 6 of speed reducer output shaft 7, blendor base 15 inner chamber bottom fixedly connected with blendor base locating shaft 16, blendor base locating shaft 16's surface mounting has stirring subassembly, one side and the stirring subassembly of shaft coupling ring flange 6 are connected.
Make things convenient for later stage staff to separate blendor lid 5 and blendor base 15 through the loop wheel machine through gear motor mounting bracket 3, after the separation, make things convenient for later stage staff to maintain inside.
In the embodiment, the stirring assembly comprises a rotor connecting flange 10 and a rotor inner bearing box body 12, wherein the middle part of the bottom surface of the rotor connecting flange 10 is fixedly connected with the rotor inner bearing box body 12, the middle part of the inner cavity of the rotor inner bearing box body 12 is fixedly connected with a rotor embedded positioning bearing 11, the outer surface of a mixer base positioning shaft 16 is rotationally connected with the rotor inner bearing box body 12 through the rotor embedded positioning bearing 11, and the top surface of a coupling flange 6 is fixedly connected with the rotor connecting flange 10 through bolts; the stirring assembly further comprises a rotor outer shell 9, the rotor outer shell 9 is fixedly connected to the bottom surface of the rotor connecting flange 10 and located on the outer portion of the rotor inner bearing box 12, rotor stirring blades 8 are fixedly connected to the outer surface of the rotor outer shell 9 at equal intervals, and a plurality of groups of rotor stirring blades 8 are arranged.
Through the mutual cooperation of the rotor connecting flange 10, the rotor outer shell 9 and the rotor stirring blades 8, the stirring of materials is realized.
Example two
As shown in fig. 1 to 7, on the basis of the above embodiment, the present embodiment further provides the following:
the bottom surface fixedly connected with discharge tube 14 of blendor base 15, the valve is installed to discharge tube 14 inner chamber, and discharge tube 14 is connected with blendor base 15 inner chamber. The blendor stand 13 of blendor bottom surface fixedly connected with, the surface upper portion fixedly connected with sealing ring 18 of blendor bottom 15, sealing ring 18 top surface circumference is provided with down bolt hole 19.
The discharge of the material inside the mixer base 15 is achieved by means of the discharge pipe 14.
Example III
As shown in fig. 1 to 7, on the basis of the above embodiment, the present embodiment further provides the following:
the top surface fixedly connected with raw materials reinforced interface 4 of blendor lid 5, the valve is installed to raw materials reinforced interface 4 inner chamber. An upper bolt hole 20 is formed in the circumferential surface of the mixer cover 5, the mixer cover 5 is fixedly connected with the mixer base 15 through a bolt matched nut, and one end of the bolt sequentially penetrates through the upper bolt hole 20 and the lower bolt hole 19.
The raw materials to be stirred are added into the mixer base 15 through the raw material feeding interface 4;
the blendor base 15 carries out fixed connection through the mutually supporting of last bolt hole 20, lower bolt hole 19, bolt and nut and blendor lid 5, has realized holistic sealed, and the dust is excessive when preventing the stirring, in addition, makes things convenient for the dismantlement in later stage and to inside installation.
The working principle and the using flow of the utility model are as follows:
the use state is as follows:
during installation, firstly, the planetary gear reducer 2 is welded on the gear motor mounting frame 3, then the motor frame 17 is welded on the gear motor mounting frame 3, after fixing, the output shaft end of the variable frequency motor 1 is fixedly connected with the output end of the planetary gear reducer 2, after connecting, the variable frequency motor 1 is fixedly connected with the motor frame 17, after connecting, the output end of the planetary gear reducer 2 is fixedly connected with the output shaft 7 of the gear reducer, after connecting, a coupling flange 6 is fixedly connected on the surface of the output shaft 7 of the gear reducer, at this time, the rotor connecting flange 10 is fixed on one side of the coupling flange 6 through bolts and nuts, after fixing, the gear motor mounting frame 3 is fixedly connected by adopting a steel wire rope, after the device is fixed, the device is lifted through a crane, the bottom of the bearing box body 12 in the rotor is aligned with the mixer base positioning shaft 16 after the device is lifted, when the device is put down, the rotor embedded positioning bearing 11 is sleeved on the surface of the mixer base positioning shaft 16, so that the device can be installed, after the device is installed, bolts are inserted into the upper bolt holes 20 and the lower bolt holes 19, and nuts are used for screwing the device, so that the mixer cover 5 and the mixer base 15 are fixed together, a sealed space is formed in the mixer, the situation that dust overflows during the later period of stirring is prevented, meanwhile, the device is assembled, the device is simple to assemble, and later maintenance is convenient;
during stirring, firstly, materials are added into a mixer base 15 through a raw material feeding interface 4, after the materials are added, at the moment, a variable frequency motor 1 is started, when the variable frequency motor 1 works, a planetary gear reducer 2 is driven to work, when the planetary gear reducer 2 works, a reducer output shaft 7 and a coupling flange 6 are driven to rotate, when the coupling flange 6 rotates, a rotor connecting flange 10, a rotor inner bearing box body 12 and a rotor outer shell body 9 are driven to rotate, when the rotor outer shell body 9 rotates, a plurality of groups of rotor stirring blades 8 are driven to rotate, when the rotor stirring blades 8 rotate, the materials in the mixer base 15 can be stirred and mixed, and the mixed materials are discharged under the action of a discharging pipe 14;
on blendor rotor housing 9, be provided with rotor stirring vane 8 from top to bottom, after rotor stirring vane 8 wearing and tearing, removable, each rotor stirring vane height angle can all be adjusted according to the condition moreover to reach best stirring effect, and equipment availability factor is the highest, and output is the biggest.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (5)
1. A blendor of easy to maintain, its characterized in that: comprises a mixer cover (5) and a mixer base (15); the novel mixer comprises a mixer cover (5), wherein a speed reducing motor mounting frame (3) is fixedly connected to the top surface of the mixer cover (5), a planetary gear reducer (2) is fixedly connected to the middle of the top surface of the speed reducing motor mounting frame (3), a motor frame (17) is fixedly connected to the top surface of the planetary gear reducer (2), a variable frequency motor (1) is fixedly connected to the middle of an inner cavity of the motor frame (17), the output shaft end of the variable frequency motor (1) is fixedly connected with the input end of the planetary gear reducer (2), a speed reducer output shaft (7) is fixedly connected to the output end of the planetary gear reducer (2), a coupler flange (6) is fixedly connected to the outer surface of the speed reducer output shaft (7), a mixer base positioning shaft (16) is fixedly connected to the bottom of the inner cavity of a mixer base (15), a stirring assembly is mounted on the outer surface of the mixer base positioning shaft (16), and one side of the coupler flange (6) is connected with the stirring assembly;
the stirring assembly comprises a rotor connecting flange (10) and a rotor inner bearing box body (12), wherein the rotor inner bearing box body (12) is fixedly connected to the middle part of the bottom surface of the rotor connecting flange (10), a rotor inner embedded positioning bearing (11) is fixedly connected to the middle part of the inner cavity of the rotor inner bearing box body (12), the outer surface of a mixer base positioning shaft (16) is rotationally connected with the rotor inner bearing box body (12) through the rotor inner embedded positioning bearing (11), and the top surface of a coupler flange plate (6) is fixedly connected with the rotor connecting flange (10) through bolts;
the stirring assembly further comprises a rotor outer shell body (9), the bottom surface of the rotor connecting flange (10) is fixedly connected with the rotor outer shell body (9) outside the rotor inner bearing box body (12), the rotor stirring blades (8) are fixedly connected to the outer surface of the rotor outer shell body (9) at equal intervals, and the rotor stirring blades (8) are provided with a plurality of groups.
2. An easy to maintain mixer according to claim 1, characterized in that: the bottom surface fixedly connected with discharge tube (14) of blendor base (15), the valve is installed to discharge tube (14) inner chamber, discharge tube (14) are connected with blendor base (15) inner chamber.
3. An easy to maintain mixer according to claim 2, characterized in that: the mixer comprises a mixer base (15), wherein a mixer upright post (13) is fixedly connected to the bottom surface of the mixer base (15), a sealing ring (18) is fixedly connected to the upper portion of the outer surface of the mixer base (15), and lower bolt holes (19) are formed in the circumference of the top surface of the sealing ring (18).
4. A mixer according to claim 3, which is easy to maintain, characterized in that: the top surface fixedly connected with raw materials reinforced interface (4) of blendor lid (5), valve is installed to raw materials reinforced interface (4) inner chamber.
5. An easy to maintain mixer according to claim 4, wherein: the mixer cover (5) is fixedly connected with the mixer base (15) through a bolt matched nut, and one end of the bolt sequentially penetrates through the upper bolt hole (20) and the lower bolt hole (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322342750.4U CN220657234U (en) | 2023-08-30 | 2023-08-30 | Blendor of easy to maintain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322342750.4U CN220657234U (en) | 2023-08-30 | 2023-08-30 | Blendor of easy to maintain |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220657234U true CN220657234U (en) | 2024-03-26 |
Family
ID=90332074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322342750.4U Active CN220657234U (en) | 2023-08-30 | 2023-08-30 | Blendor of easy to maintain |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220657234U (en) |
-
2023
- 2023-08-30 CN CN202322342750.4U patent/CN220657234U/en active Active
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