CN220643521U - Energy-saving dyeing device for cotton fabric by one bath method - Google Patents
Energy-saving dyeing device for cotton fabric by one bath method Download PDFInfo
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- CN220643521U CN220643521U CN202322188168.7U CN202322188168U CN220643521U CN 220643521 U CN220643521 U CN 220643521U CN 202322188168 U CN202322188168 U CN 202322188168U CN 220643521 U CN220643521 U CN 220643521U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 34
- 239000004744 fabric Substances 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 16
- 229920000742 Cotton Polymers 0.000 title claims abstract description 14
- 230000018044 dehydration Effects 0.000 claims abstract description 18
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 238000009423 ventilation Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to the technical field of dyeing equipment, and provides an energy-saving dyeing device for cotton fabrics by a one-bath method, which solves the problem that the dyeing effect is poor due to the fact that the dyeing temperature of the existing dyeing device is difficult to be constant, and comprises a cylinder body and racks arranged on two sides of the cylinder body, wherein a heating pipe and a vent pipe are arranged in the cylinder body, air holes are formed in the surface of the vent pipe, dehydration parts are symmetrically arranged on the cylinder body, each dehydration part comprises a driving roller, a dehydration rod, a rotating frame and an elastic piece, one end of each rotating frame is rotatably connected with the cylinder body, the driving roller and the dehydration rod are arranged between the rotating frames, and two ends of each elastic piece are respectively connected with the rotating frame and the racks; the heating pipe is arranged in the cylinder body, so that the temperature of the dye liquor can be controlled to be constant during dyeing, cloth dyed by the dye vat can be dehydrated through the arrangement of the dehydration part, redundant dye liquor on the cloth is squeezed out, and the subsequent quick drying is facilitated.
Description
Technical Field
The utility model relates to the technical field of dyeing equipment, in particular to a one-bath energy-saving dyeing device for cotton fabrics.
Background
Chinese patent publication No. CN210481765U discloses a dyeing apparatus for cotton production, which comprises a base, the welding has the processing case on the base, fixed surface has belt conveyor on the base, be connected with first connecting rod between belt conveyor's the two sets of conveyer belts, processing case top lower surface has the material pipeline that spouts through two sets of second connecting rod welding, processing case top surface mounting has the cylinder, the piston rod of cylinder runs through processing case top welding and has the third connecting rod, third connecting rod one end below is fixed with the motor, the motor output shaft is connected with the pivot through belt drive, the welding has the roll in the pivot.
According to the dyeing device, the dye is sprayed to the cotton cloth through the nozzle, in the dyeing process of the cloth, on the premise of not damaging the cloth, the higher the temperature is, the faster the reaction rate of bonding the dye and the fiber is, the hydrolysis proportion of the dye is increased along with the increase of the temperature, so that the fixation rate is reduced, and the dyeing effect is greatly reduced due to the fact that the dyeing temperature is difficult to be constant in the dyeing process of the dyeing device.
Disclosure of Invention
Therefore, in order to solve the problems, the utility model provides the energy-saving dyeing device for the cotton fabric by the one-bath method, which solves the problem that the dyeing effect is poor due to the fact that the dyeing temperature of the conventional dyeing device is difficult to be constant.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
the utility model provides a cotton fabric one bath method energy-saving dyeing apparatus, includes the cylinder body and sets up the frame in the cylinder body both sides, the frame top is equipped with the friction roller, frame one side is equipped with drive unit, drive unit with the friction roller drive is connected, be equipped with the installing frame between the frame, cylinder body upper end border frame is located on the installing frame, the cylinder body outside is equipped with the hoop, the hoop both ends with the installing frame is connected, the cylinder body surface coating has thermal insulation material, be equipped with heating pipe and breather pipe in the cylinder body, the breather pipe surface is equipped with the gas pocket, the cylinder body bottom is equipped with the delivery port, the delivery port below is equipped with shutoff subassembly;
the cylinder body is symmetrically provided with a dehydration part, the dehydration part comprises a driving roller, a dehydration rod, a rotating frame and an elastic piece, one end of the rotating frame is rotatably connected with the cylinder body, the driving roller and the dehydration rod are arranged between the rotating frames, and two ends of the elastic piece are respectively connected with the rotating frame and the frame;
the dewatering rod comprises a straight rod connected between the rotating frames, an arc-shaped rod connected to the straight rod and a connecting rod for connecting the straight rod and the arc-shaped rod.
Further, the driving part comprises a motor, a belt, a driving wheel group and a chain, wherein the motor is connected with the driving wheel through the belt, the center of the driving wheel is connected with the driving wheel group, a first driving gear tooth is arranged at the end part of the friction roller, a second driving gear tooth is arranged on the driving wheel group, and the chain is wrapped on the outer side of the first driving gear tooth and the outer side of the second driving gear tooth.
Further, the shutoff subassembly includes mounting, rotation handle, dwang and shutoff head, rotation handle one end is connected the shutoff head, the shutoff head is located in the delivery port, the mounting is located on the hoop, the dwang is connected the rotation handle with the mounting, the dwang with mounting threaded connection.
Further, the shutoff head includes movable rod, shutoff face and a plurality of side skirt, movable rod one end with the rotation handle is articulated, the movable rod other end is connected the shutoff face, shutoff face border slope sets up each side skirt, each have the regulation clearance between the side skirt, regulation clearance top-down increases gradually.
Further, a plurality of winding rollers are arranged in the cylinder body.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the heating pipe is arranged in the cylinder body, so that the constant temperature of the dye liquor during dyeing can be controlled, and meanwhile, the dye liquor is more easily attached to the surface of the cloth by utilizing the air flow ejected by the air holes on the surface of the vent pipe.
2. According to the utility model, the cloth after being dyed by the dye vat can be dehydrated through the arrangement of the dehydration component, and redundant dye liquor on the cloth is squeezed out, so that the cloth is convenient to dry faster in the follow-up process.
3. According to the utility model, the sealing assembly arranged at the bottom of the cylinder body can drain water from the cylinder body, and the sealing degree at the water outlet can be adjusted by the sealing assembly, so that the sealing performance of the bottom of the cylinder body is not affected after long-time use.
4. According to the utility model, the heat insulation material coated on the outer surface of the cylinder body can strengthen the heat insulation performance of the cylinder body, so that the energy-saving effect is achieved.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a schematic view of a vent pipe according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a winding roller structure according to an embodiment of the present utility model;
FIG. 4 is a schematic cross-sectional view of an embodiment of the present utility model;
FIG. 5 is a schematic diagram of a plugging assembly according to an embodiment of the present utility model;
FIG. 6 is a schematic view of a dewatering shaft according to an embodiment of the present utility model;
FIG. 7 is a schematic diagram of a driving wheel set according to an embodiment of the present utility model;
fig. 8 is a schematic diagram of a plugging head structure according to an embodiment of the utility model.
Description of the reference numerals
A cylinder 1; a frame 2; a friction roller 3; a mounting frame 4; a hoop 5; a heating pipe 6; a vent pipe 7; a water outlet 8; a plugging assembly 9; a dehydrating part 10; a driving roller 11; a dewatering bar 12; a rotating frame 13; an elastic member 14; a straight rod 15; an arc-shaped rod 16; a motor 17; a belt 18; a drive wheel 19; a drive wheel set 20; a chain 21; first drive cog 22; a second drive cog 23; a housing 24; a driving part 25; a fixing member 26; a rotation handle 27; a rotating lever 28; a blocking head 29; a movable lever 30; a blocking surface 31; side skirts 32; adjusting the gap 33; and wound around a roller 34.
Detailed Description
The following describes embodiments of the present utility model in detail with reference to specific examples, so as to solve the technical problem by applying the technical means to the present utility model, and the implementation process for achieving the technical effect can be fully understood and implemented accordingly.
Examples
As shown in fig. 1 to 8, the energy-saving dyeing device for cotton fabrics by a one-bath method comprises a cylinder body 1 and a rack 2 arranged on two sides of the cylinder body 1, wherein a friction roller 3 is arranged at the top of the rack 2, a driving part 25 is arranged on one side of the rack 2, the driving part 25 is in driving connection with the friction roller 3, a mounting frame 4 is arranged between the racks 2, the upper edge of the cylinder body 1 is erected on the mounting frame 3, a hoop 5 is arranged on the outer side of the cylinder body 1, two ends of the hoop 5 are connected with the mounting frame 3, the outer side of the cylinder body 1 is erected on the hoop 5, the cylinder body 1 is stabilized together with the mounting frame 4 in the dyeing process, and the cylinder body 1 arranged in this way can be detached from the rack 2 for cleaning and maintenance, so that the dyeing device is more convenient; the outer surface of the cylinder body 1 is coated with a heat insulation material, the heat insulation material is polyurethane heat insulation paint, a heating pipe 6 and a vent pipe 7 are arranged in the cylinder body 1, air holes are formed in the surface of the vent pipe 7, the vent pipe 7 is connected with an external air pump, a water outlet 8 is formed in the bottom of the cylinder body 1, and a plugging assembly 9 is arranged below the water outlet;
in other preferred embodiments, a cylinder cover can be arranged above the cylinder body 1 to strengthen the heat insulation performance of the cylinder body;
the cylinder body 1 is symmetrically provided with a dehydration component 10, the dehydration component 10 comprises a driving roller 11, a dehydration rod 12, a rotating frame 13 and an elastic piece 14, one end of the rotating frame 13 is rotatably connected with the cylinder body 1, the driving roller 11 and the dehydration rod 12 are arranged between the rotating frames 13, and two ends of the elastic piece 14 are respectively connected with the rotating frame 13 and the frame 2;
the dewatering rod 12 comprises a straight rod 15 connected between the rotating frames 13, an arc-shaped rod 16 connected to the straight rod, and a connecting rod connecting the straight rod 15 and the arc-shaped rod 16; the arrangement of the arc-shaped rods 16 can increase the tension of the cloth when the cloth passes through the surface of the arc-shaped rods, and the moisture is fully removed;
the driving component 25 comprises a motor 17, a belt 18, a driving wheel 19, a driving wheel set 20 and a chain 21, the motor 17 is connected with the driving wheel 19 through the belt 18, the center of the driving wheel 19 is connected with the driving wheel set 20, a first driving gear tooth 22 is arranged at the end part of the friction roller 3, a second driving gear tooth 23 is arranged on the driving wheel set 20, the chain 21 is coated on the outer sides of the first driving gear tooth 22 and the second driving gear tooth 23, wherein a shell 24 is coated outside the driving wheel set 20, the driving wheel set 20 comprises four conical gears, and the driving wheel set 20 is arranged in a manner as shown in fig. 7, so that the driving wheel set 20 with the arrangement can have better stability when the driving component 25 operates;
the plugging assembly 9 comprises a fixing piece 26, a rotating handle 27, a rotating rod 28 and a plugging head 29, wherein one end of the rotating handle 27 is connected with the plugging head 29, the plugging head 29 is arranged in the water outlet 8, the fixing piece 26 is arranged on the hoop 5, the rotating rod 28 is connected with the rotating handle 27 and the fixing piece 26, and the rotating rod is in threaded connection with the fixing piece 26; the plugging head 29 comprises a movable rod 30, a plugging surface 31 and three side skirts 32, one end of the movable rod 30 is hinged with the rotating handle 27, the other end of the movable rod 30 is connected with the plugging surface 31, the side skirts 32 are obliquely arranged on the edge of the plugging surface 31, an adjusting gap 33 is arranged between the side skirts 32, and the adjusting gap 33 gradually increases from top to bottom;
through the swivelling lever 28 with the threaded connection of mounting 26 for shutoff subassembly 9 has the function of adjustable shutoff head 29 locking degree, consequently long-time use still does not influence the leakproofness of cylinder body bottom, simultaneously, the adjustment clearance 33 that sets up between the side skirt 32 makes shutoff head 29 top-down's cross section increase gradually, and along with movable rod 30 is upwards pushed up by swivelling handle 27, the clearance between the side skirt 32 can close and then shutoff delivery port 8.
A plurality of winding rollers 34 are arranged in the cylinder body 1, in the embodiment, the number of the winding rollers 34 is 3, and dye liquor can be extruded into the inside of cloth by matching with the friction roller 3, so that the dye can be more uniformly colored.
While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (5)
1. The utility model provides a cotton fabric one bath process energy-saving dyeing apparatus, includes cylinder body and sets up in the frame of cylinder body both sides, its characterized in that:
the top of the frame is provided with a friction roller, one side of the frame is provided with a driving part, the driving part is in driving connection with the friction roller, a mounting frame is arranged between the frames, the edge of the upper end of the cylinder body is erected on the mounting frame, the outer side of the cylinder body is provided with a hoop, two ends of the hoop are connected with the mounting frame, the outer surface of the cylinder body is coated with a heat insulation material, a heating pipe and a ventilation pipe are arranged in the cylinder body, the surface of the ventilation pipe is provided with air holes, the bottom of the cylinder body is provided with a water outlet, and a plugging assembly is arranged below the water outlet;
the cylinder body is symmetrically provided with a dehydration part, the dehydration part comprises a driving roller, a dehydration rod, a rotating frame and an elastic piece, one end of the rotating frame is rotatably connected with the cylinder body, the driving roller and the dehydration rod are arranged between the rotating frames, and two ends of the elastic piece are respectively connected with the rotating frame and the frame;
the dewatering rod comprises a straight rod connected between the rotating frames, an arc-shaped rod connected to the straight rod and a connecting rod for connecting the straight rod and the arc-shaped rod.
2. The energy-saving dyeing device for cotton fabric by one bath process according to claim 1, wherein the energy-saving dyeing device comprises the following components:
the driving part comprises a motor, a belt, a driving wheel group and a chain, wherein the motor is connected with the driving wheel through the belt, the center of the driving wheel is connected with the driving wheel group, a first driving gear tooth is arranged at the end part of the friction roller, a second driving gear tooth is arranged on the driving wheel group, and the chain is coated on the outer side of the first driving gear tooth and the outer side of the second driving gear tooth.
3. The energy-saving dyeing device for cotton fabric by one bath process according to claim 1, wherein the energy-saving dyeing device comprises the following components:
the plugging assembly comprises a fixing piece, a rotating handle, a rotating rod and a plugging head, wherein one end of the rotating handle is connected with the plugging head, the plugging head is arranged in the water outlet, the fixing piece is arranged on the hoop, the rotating rod is connected with the rotating handle and the fixing piece, and the rotating rod is in threaded connection with the fixing piece.
4. A cotton fabric one bath process energy saving dyeing apparatus according to claim 3, characterized in that:
the plugging head comprises a movable rod, a plugging surface and a plurality of side skirts, one end of the movable rod is hinged to the rotating handle, the other end of the movable rod is connected with the plugging surface, the edge of the plugging surface is obliquely arranged on each side skirt, an adjusting gap is formed between the side skirts, and the adjusting gap is gradually increased from top to bottom.
5. The energy-saving dyeing device for cotton fabric by one bath process according to claim 1, wherein the energy-saving dyeing device comprises the following components: a plurality of winding rollers are arranged in the cylinder body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322188168.7U CN220643521U (en) | 2023-08-15 | 2023-08-15 | Energy-saving dyeing device for cotton fabric by one bath method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322188168.7U CN220643521U (en) | 2023-08-15 | 2023-08-15 | Energy-saving dyeing device for cotton fabric by one bath method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220643521U true CN220643521U (en) | 2024-03-22 |
Family
ID=90288662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322188168.7U Active CN220643521U (en) | 2023-08-15 | 2023-08-15 | Energy-saving dyeing device for cotton fabric by one bath method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220643521U (en) |
-
2023
- 2023-08-15 CN CN202322188168.7U patent/CN220643521U/en active Active
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