CN220637974U

CN220637974U - Industrial robot debugging device

Info

Publication number: CN220637974U
Application number: CN202321759552.1U
Authority: CN
Inventors: 祁昌伟
Original assignee: Shanghai Junlin Intelligent Technology Co ltd
Current assignee: Shanghai Junlin Intelligent Technology Co ltd
Priority date: 2023-07-06
Filing date: 2023-07-06
Publication date: 2024-03-22
Anticipated expiration: 2033-07-06

Abstract

An industrial robot debugging device comprises a power module, an electric linear sliding table, a motor speed reducing mechanism, a frame body, an electric telescopic rod and an inclination detection circuit; the lower end of the motor speed reducing mechanism is arranged at the lower part in the frame body, and the upper end of the power output shaft of the motor speed reducing mechanism is provided with a supporting plate; the two sets of electric linear sliding tables are respectively arranged at two sides of the upper end of the supporting plate, the upper ends of sliding blocks of the two sets of electric linear sliding tables are provided with fixed plates, the upper parts of the two ends of the fixed plates are respectively provided with a sliding groove, and the lower end of the industrial robot is arranged at the upper end of the fixed plates; the plurality of sets of electric telescopic rods are respectively arranged around the lower end of the frame body, and supporting feet are arranged at the lower ends of the movable columns of the electric telescopic rods; the power module and the multipath inclination detection circuit are arranged in the element box and are electrically connected. The utility model discloses can control industrial robot circumferencial direction and rotate corresponding angle, perhaps rise, decline height, left and right motion can in time indicate the staff when equipment is whole to any one corner slope.

Description

Industrial robot debugging device

Technical Field

The utility model relates to the technical field of adjusting equipment, in particular to an industrial robot debugging device.

Background

In the production installation, component replacement or debugging of an industrial robot, it is often necessary to fix the robot at a corresponding operating station (facilitating component replacement or debugging by other equipment), and then a worker performs component installation, component replacement or debugging on the industrial robot.

In the prior art, since the station of the fixed robot cannot realize adjustment of angle, height and the like, a worker needs to adjust the body position by himself so as to be beneficial to maintenance or debugging work on the corresponding position of the robot. The mode is inconvenient for staff when the industrial robot needs to be frequently installed, replaced or debugged at multiple angles, and the working efficiency is also not improved. The applicant has not searched the technology approaching to the technical proposal of the application in the state of the art and the professional patent search website such as the keyword "robot debugging device", "robot debugging fixing", etc., and therefore, the industrial robot debugging device which can bring convenience to the staff and can correspondingly improve the working efficiency is especially necessary.

Disclosure of Invention

In order to overcome the defects of the prior industrial robot, such as background, due to the fact that no equipment suitable for collaborative installation, component replacement and debugging exists, the utility model provides the industrial robot debugging device which can control the industrial robot to ascend or descend to a corresponding angle through simple power switch operation by a worker under the combined action of related mechanisms, brings convenience to the component installation, component replacement and debugging of the worker, correspondingly improves the working efficiency, timely prompts the worker when the whole equipment inclines to any angle, and prevents the equipment and the like from inclining and toppling under extreme conditions in the work.

The technical scheme adopted for solving the technical problems is as follows:

the industrial robot debugging device comprises a power module, an electric linear sliding table, a motor speed reducing mechanism, a frame body and an electric telescopic rod, and is characterized by further comprising an inclination detection circuit; the upper part of the frame body is provided with an opening, the lower end of the motor speed reducing mechanism is arranged at the lower part in the frame body, and the upper end of the power output shaft of the motor speed reducing mechanism is provided with a supporting plate; the two sets of electric linear sliding tables are respectively arranged at two sides of the upper end of the supporting plate, the upper ends of sliding blocks of the two sets of electric linear sliding tables are provided with fixing plates, the upper parts of the two ends of the fixing plates are respectively provided with sliding grooves, a screw rod is sleeved in each sliding groove in a sliding manner, and the lower end of the industrial robot is arranged at the upper end of the fixing plate; the electric telescopic rods are arranged in multiple sets, the multiple sets of electric telescopic rods are respectively arranged around the lower end of the frame body, and supporting feet are arranged at the lower end of a movable column of the electric telescopic rods; the power module and the multi-path inclination detection circuit are arranged in the element box, and the power output end of the power module is electrically connected with the power input end of the multi-path inclination detection circuit respectively.

Further, the inner diameter of the lower end of the sliding groove is larger than the outer diameter of the lower end of the screw rod.

Further, the lower end of the support plate is spaced outwardly from the upper end of the frame body.

Further, the motor of the motor reducing mechanism is a capacitor running motor.

Further, each path of inclination detection circuit comprises a mercury switch, a resistor, a light emitting diode and a diode which are electrically connected, one end of the resistor is connected with the positive electrode of the light emitting diode, and the other end of the resistor is connected with one end of the mercury switch and the positive electrode of the diode.

Further, the multi-path inclination detection circuit is matched with a buzzer, the positive power input end of the buzzer is connected with the negative electrode of the diode, and the negative power input end of the buzzer is connected with the negative electrode of the light-emitting diode.

Further, mercury switches of the multi-path inclination detection circuit are respectively arranged around the upper end in the frame body.

The utility model has the beneficial effects that: this novel staff passes through simple switch operation, can control motor reduction gears and drive industrial robot circumferencial direction and rotate corresponding angle, can control electric telescopic handle and drive industrial robot and rise or decline highly, can control electric straight line slip table and drive industrial robot left and right movement, the part installation of giving the staff, change and debugging all have brought the facility, and corresponding improvement work efficiency, under the combined action of four ways slope detection circuit, can in time suggestion staff when equipment is whole to any one corner slope, equipment and industrial robot's probability of toppling over because of the unstable skew of focus under the extreme condition in having prevented the work. Based on the above, the utility model has good application prospect.

Drawings

The utility model will be further described with reference to the drawings and examples.

Fig. 1 is a schematic diagram of the overall structure of the present utility model.

Fig. 2 is a circuit diagram of the present utility model.

Detailed Description

The industrial robot debugging device comprises a power module A1, an electric linear sliding table M (a finished product of a screw type electric screw type sliding table with working voltage of 24V and power of 350W), a power switch, a horizontal motor speed reducing mechanism M2 (power of 2 KW), a frame body 1, an electric telescopic rod M1 (a finished product of a reciprocating type electric push rod with working voltage of 24V and power of 100W) and an inclination detection circuit 2, wherein the power module A1 is connected with the power switch; the frame body 1 is of a rectangular hollow structure, an opening 101 is formed in the middle of the upper end of the frame body 1, the lower end of a shell of the motor speed reducing mechanism M2 is arranged at the inner lower end of the frame body 1 through a screw nut, a power output shaft of the motor speed reducing mechanism M2 is positioned outside the upper end of the frame body 1, and the upper end of the power output shaft is welded in the middle of the lower end of one supporting plate 3; the two sets of electric linear sliding tables M are respectively arranged at the left and right sides of the upper end of the supporting plate 3 through screw nuts, a fixing plate 4 is arranged at the upper ends of sliding blocks of the two sets of electric linear sliding tables through screw nuts, a T-shaped sliding groove 41 is respectively arranged at the upper parts of the left and right ends of the fixing plate 4, an inverted T-shaped screw 42 is respectively sleeved in the front and rear parts of each sliding groove 41 in a sliding manner, four holes of a mounting plate at the lower end of an industrial robot (not shown in the figure) are respectively sleeved at the outer sides of the four screws 42, and one nut is respectively screwed into the four screws 42 to fix the lower end of the robot; four sets of electric telescopic rods M1 are arranged, the four sets of electric telescopic rods M1 are vertically distributed and are respectively arranged around the inner lower end of the frame body 1 through screw nuts, movable columns of the four sets of electric telescopic rods are positioned outside the lower end of the frame body, and a supporting leg 6 is welded at the lower end of the movable column of the electric telescopic rod; the power module A1, the power switch and the four-way inclination detection circuit 2 are arranged in the element box 6.

As shown in fig. 1 and 2, the inner diameter of the lower end of the "T" shaped chute 41 is slightly larger than the outer diameter of the lower end of the screw 42. The lower end of the supporting plate 3 is spaced apart from the upper end of the frame body 1 by a certain distance. The motor of the motor reduction mechanism M2 is a capacitor-operated motor. Each path of inclination detection circuit comprises a mercury switch W, a resistor R, a light-emitting diode VL and a diode VD which are connected through circuit board wiring, one end of the resistor R is connected with the positive electrode of the light-emitting diode VL, and the other end of the resistor R is connected with one end of the mercury switch W and the positive electrode of the diode VD. The four-way inclination detection circuit is matched with a buzzer B, the positive power input end of the buzzer B is connected with the negative electrode of the diode VD, and the negative power input end of the buzzer B is connected with the negative electrode of the light-emitting diode VL. The mercury switches W of the four-way inclination detection circuit are respectively and horizontally and independently arranged in a small shell, and the upper end of each small shell is horizontally adhered to the periphery of the upper end in the frame body 1 by glue. One end of the motor power input of the motor reducing mechanism M2 is connected with one pole of an alternating current 220V power supply through a wire, the other pole of the 220V alternating current power supply is connected with a pin 1 of the power input end of a first power switch S1 through a wire, and two wiring ends of a power output end 2 and a pin 3 of the first power switch S1 and a capacitor C (model 14 mu F/400V) of the motor are respectively connected through wires; the power input ends 1 and 2 pins of the power module A1 and the two poles of an alternating current 220V power supply are respectively connected through wires, the power output ends 3 and 4 pins of the power module A1 and the power input ends 1 and 2 pins of the power switch S2, the power input ends 1 and 2 pins of the power switch S3, the other end of the mercury switch W of the power input end of the four-way inclination detection circuit and the negative pole of the light-emitting diode VL are respectively connected through wires, and the power output ends 3, 4 pins and 5, 6 pins of the third power switch S2 and the power output ends 3, 4 pins and 5, 6 pins of the second power switch S2 are respectively connected with the power input ends of the electric telescopic rod M1 and the positive pole and the negative pole of the electric linear sliding table M through wires.

As shown in fig. 1 and 2, after the ac 220V power enters the power input terminal of the power module A1, the pins 3 and 4 of the power module A1 output stable dc 24V power to enter the power input terminals of the pins 1 and 2 and four-way inclination detection circuits of the power switches S2 and S3. When a part is required to be installed or an industrial robot (not shown in the drawing) is debugged, four holes of an installation plate at the lower end of the robot are respectively sleeved on the outer sides of four screws 42, and nuts are respectively screwed into the four screws 42, so that the robot is fixed on a fixed plate (the screws can move left or right along a chute to more conveniently adjust the positions of the screws and align the screws with the fixed holes of the robot). When a worker needs to rotate the robot clockwise or anticlockwise by 360 degrees before one side of the frame body (the robot work surface is aligned with the worker), the worker dials the handle of the power switch S1 leftwards or rightwards, the 1 foot and the 2 foot or the 3 foot of the power switch S1 are respectively communicated, thus, the other pole of the 220V alternating current power supply can enter one wiring terminal or the other wiring terminal of the capacitor C of the motor reducing mechanism M2, the rotating shaft of the motor rotates clockwise or anticlockwise after the motor is electrified, the internal gear of the motor reducing mechanism reduces the power output by the rotating shaft to increase the torque and then drives the supporting plate 3, the robot and the like to rotate anticlockwise or clockwise by an angle, and the power switch S1 can be turned off after the worker is in place (the rotating speed is 10 seconds for one rotation, in order to prevent a lead connected with the electric linear sliding table from being folded, and the rotating angle is controlled not to exceed 360 degrees in practical cases). When the worker needs to adjust the height of the robot up or down, the handle of the power switch S3 is shifted leftwards or rightwards, and then the 1 foot and the 2 foot, the 3 foot and the 4 foot or the 5 foot and the 6 foot of the power switch S3 are respectively communicated, so that the positive electrode power input end and the negative electrode power input end of the four sets of electric telescopic rods M1 are powered on. The movable columns of the four sets of electric telescopic rods M1 push the supporting legs 5 to descend to the height after the positive and negative electrode power input ends of the four sets of electric telescopic rods M1 are powered on, the frame body ascends to the height, the robot height becomes high, and the movable columns of the four sets of electric telescopic rods M1 drive the supporting legs 5 to ascend to the height after the negative and positive electrode power input ends of the four sets of electric telescopic rods M1 are powered on, so that the frame body descends to the height, and the robot height becomes low. When a worker needs to adjust the position of the robot leftwards or rightwards, the handle of the power switch S2 is shifted leftwards or rightwards, and then the 1 foot and the 2 foot, the 3 foot and the 4 foot or the 5 foot and the 6 foot of the power switch S2 are respectively communicated, so that the positive and negative and positive electrode power input ends of the two sets of electric linear sliding tables M are powered on. The sliding blocks of the two sets of electric linear sliding tables M drive the robot to move leftwards after the positive and negative power input ends of the two sets of electric linear sliding tables M are powered on, and the sliding blocks of the two sets of electric linear sliding tables M drive the robot to move rightwards after the negative and positive power input ends of the two sets of electric linear sliding tables M are powered on. In the four-way inclination detection circuit, when the heights of the four feet of the frame body placed on the ground are consistent, the lower mercury liquid level in the corresponding one or more universal mercury switches W does not submerge the two contacts at the upper end of the universal mercury switches, and then the buzzer B and the light-emitting diode VL do not work electrically. When the heights of the four feet on the ground are inconsistent and one corresponding foot is inclined, the mercury switch W mercury liquid level at the upper end of the position submerges the two contacts at the upper part of the position, so that a 24V power supply is reduced in voltage and limited in current through the resistor R and enters the positive power supply input end of the light-emitting diode VL, and the light-emitting diode VL emits light to prompt workers about which foot of the specific frame is inclined. While any one light emitting diode VL in the four-path inclination detection circuit emits light, the high level output by the corresponding mercury switch W also enters the positive power input end of the buzzer B, so that the buzzer B can generate electricity to prompt workers (the acousto-optic prompt effect is better), and the light emitting diodes of the other three paths of inclination detection circuits cannot generate electricity after the buzzer B of the corresponding path of inclination detection circuit generates sound due to the unidirectional conduction effect of the diode VD. Through above-mentioned all mechanism combined action, this novel staff rotates corresponding angle through simple switch operation, can control industrial robot circumferencial direction, can control industrial robot and rise or decline high, can control industrial robot left and right movements, all brought the facility for staff's part installation, change and debugging, and corresponding improvement work efficiency, can in time indicate the staff (the staff can adjust) when equipment is whole to any one corner slope, in the work, equipment and industrial robot's probability of toppling over because of the unstable skew of focus under the extreme case has been prevented. The power supply module A1 is a finished product of a switching power supply module from alternating current 220V to direct current 24V; the resistance value of the resistor R2 is 4.2K; the buzzer B is an active continuous sound buzzer alarm finished product with the model MF 24V; the model VD of the diode is 1N4007; the mercury switch W is a universal mercury switch; the light emitting diode VL is a red light emitting diode (the light emitting surface is located outside the four openings at the front end of the element box).

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are merely illustrative of the principles of the present utility model, and that various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The industrial robot debugging device comprises a power module, an electric linear sliding table, a motor speed reducing mechanism, a frame body and an electric telescopic rod, and is characterized by further comprising an inclination detection circuit; the upper part of the frame body is provided with an opening, the lower end of the motor speed reducing mechanism is arranged at the lower part in the frame body, and the upper end of the power output shaft of the motor speed reducing mechanism is provided with a supporting plate; the two sets of electric linear sliding tables are respectively arranged at two sides of the upper end of the supporting plate, the upper ends of sliding blocks of the two sets of electric linear sliding tables are provided with fixing plates, the upper parts of the two ends of the fixing plates are respectively provided with sliding grooves, a screw rod is sleeved in each sliding groove in a sliding manner, and the lower end of the industrial robot is arranged at the upper end of the fixing plate; the electric telescopic rods are arranged in multiple sets, the multiple sets of electric telescopic rods are respectively arranged around the lower end of the frame body, and supporting feet are arranged at the lower end of a movable column of the electric telescopic rods; the power module and the multi-path inclination detection circuit are arranged in the element box, and the power output end of the power module is electrically connected with the power input end of the multi-path inclination detection circuit respectively.

2. The industrial robot debugging device according to claim 1, wherein the inner diameter of the lower end of the chute is larger than the outer diameter of the lower end of the screw.

3. The industrial robot debugging device of claim 1, wherein the lower end of the support plate is spaced outwardly from the upper end of the frame.

4. An industrial robot debugging device according to claim 1, wherein the motor of the motor reduction mechanism is a capacitor operated motor.

5. The industrial robot debugging device according to claim 1, wherein each path of inclination detection circuit comprises a mercury switch, a resistor, a light emitting diode and a diode which are electrically connected, one end of the resistor is connected with the positive electrode of the light emitting diode, and the other end of the resistor is connected with one end of the mercury switch and the positive electrode of the diode.

6. The industrial robot debugging device according to claim 5, wherein the multi-path tilt detection circuit is provided with a buzzer, the positive power input end of the buzzer is connected with the negative electrode of the diode, and the negative power input end of the buzzer is connected with the negative electrode of the light-emitting diode.

7. The industrial robot debugging device of claim 5, wherein the mercury switches of the multi-path tilt detection circuit are respectively arranged around the upper ends of the frame body.