CN220629403U

CN220629403U - Carry-over detection sliding rail camera system

Info

Publication number: CN220629403U
Application number: CN202322285798.6U
Authority: CN
Inventors: 张星火; 饶春志; 陈文富; 弭晓霞; 巫雪芳; 张妍怡
Original assignee: Shanghai Chengzhen Information Technology Co ltd
Current assignee: Shanghai Chengzhen Information Technology Co ltd
Priority date: 2023-08-24
Filing date: 2023-08-24
Publication date: 2024-03-19
Anticipated expiration: 2033-08-24

Abstract

The application belongs to monitored control system technical field, discloses a legacy detection slide rail camera system, including track module, hoist and mount module, host computer module and power module, track module includes the track body of I shape, and bottom surface detachably embedding is provided with the smooth transmission of electricity module, and the bottom both sides rotation of host computer module is connected with the camera module, the top surface embedding of host computer module is provided with and the smooth transmission of electricity module assorted contact assembly for the smooth electricity of getting. The host computer module of track type installation is adopted in this application, carries out the thing to fixed production line according to the user's demand and patrol and examine and acquire real time monitoring video, in the in-service use, only need combine place and the corresponding track module of production line installation can satisfy most project demands, reduces the use amount and the construction work load of camera by a wide margin, and later maintenance is simpler, has practiced thrift manual work and equipment cost greatly in the assurance detection effect.

Description

Carry-over detection sliding rail camera system

Technical Field

The application relates to the technical field of monitoring systems, and more particularly relates to a legacy detection slide rail camera system.

Background

Monitoring equipment is usually arranged on most factory production sites for scene monitoring, and due to the requirements on the monitoring range and accuracy, the currently used solution is to greatly increase the number of cameras, reduce the installation height, detect all weather and collect images in a large area. The project requirements are met by setting redundancy.

For the production line carry-over monitoring scene of part of factories, because the image quality required by the carry-over detection is higher, the area which can be covered by a single image of each camera is smaller in order to achieve the image quality of the carry-over detection, and a large number of cameras are required to be added. Many image pixels are wasted due to the long and narrow nature of the conveyor belt. The legacy detection need not be performed at all times, but only at a specific time period. However, the prior art needs all-weather detection, which causes resource waste. The left object detection is fully covered on the transmission belt, and the front end image acquisition cost is too high. The scheme has complex design and multiple installation restrictions, and is unfavorable for saving labor and equipment cost.

Disclosure of Invention

To above-mentioned not enough, the application provides a legacy detection slide rail camera system, solves current problem through the mode that intelligent patrols and examines.

The application provides a carry-over detection slide rail camera system adopts following technical scheme:

a legacy detection sled camera system, comprising:

the track module comprises a track body, wherein the track body is I-shaped, and a sliding contact power transmission module is detachably embedded in the bottom surface of the track body;

the hoisting module is detachably and fixedly arranged on the top surface of the track body and used for connecting the track body with a ceiling of an installation site;

the device comprises a main machine module, wherein camera modules are rotatably connected to two sides of the bottom of the main machine module, and contact assemblies matched with a sliding contact power transmission module are embedded in the top surface of the main machine module and are used for taking power through sliding contact;

the power module comprises two groups of power installation components and power components, wherein the two power installation components are symmetrically and fixedly installed on two side walls of the host module, the two power components are symmetrically and movably connected to the top of the power installation components, and the power output ends of the power components face to the inner side and are embedded with concave parts on two sides of the track body.

Further, the bottoms of the concave sides of the track body are outward inclined planes of 30-45 degrees.

Further, the power installation component includes mounting panel and support frame, the support frame passes through direction spring rod structure and mounting panel horizontal sliding connection.

Further, the power assembly comprises a servo motor and a power wheel fixedly connected with a power output end of the servo motor, the servo motor is rotatably and fixedly connected to the top of the support frame, torsion springs are embedded and installed at rotating positions, and the sum of torsion forces of the torsion springs is larger than the sum of gravity forces of the host module and the power module.

Through above-mentioned technical scheme, the power wheel of both sides contacts with the bottom inclined plane of track body both sides indent for power module can drive the host computer module and follow track body operation under servo motor's driving force and the effect of inclined plane friction, through track body's inclined plane setting, cooperation torsional spring and the buffering cushioning effect of direction spring rod structure, can make equipment overall operation more steady.

Further, the sliding contact power transmission module comprises a sliding contact plate and sliding contact wires, wherein a plurality of sliding grooves are formed in the bottom of the sliding contact plate, and the sliding contact wires are embedded into the sliding grooves and fixedly connected with the sliding grooves.

Further, the contact assembly comprises an insulating shell and a conductive contact, wherein the conductive contact is embedded in the top of the inner side of the insulating shell in a sliding limit mode, and a contact spring and a wire connector are arranged on the bottom surface of the conductive contact.

Through the technical scheme, the conductive contact is always tightly attached to the sliding contact line, so that the power transmission stability is improved.

Further, the hoisting module comprises a bottom flange, a top flange and a suspender, wherein two ends of the suspender are detachably and fixedly connected with the bottom flange and the top flange through bolt structures.

Through the scheme, the rail module is convenient to hoist and mount, and the suspenders with different lengths can be replaced according to the installation requirements.

Further, the host module comprises a central processing unit, an image processing unit, a storage unit and a wireless communication unit, wherein the image processing unit, the storage unit and the wireless communication unit are in communication connection with the central processing unit, the image processing unit is used for collecting and processing image information data of the camera module, the storage unit is used for storing instruction data and image information data, and the wireless communication unit is used for receiving a remote instruction of a background and transmitting the image information data to the background.

Further, a power management unit and a storage battery are further arranged in the host module, and the power management unit is connected with the contact assembly and used for obtaining electric energy provided by the sliding contact power transmission module to directly drive the host module and the power module, and additionally obtaining the electric energy and storing the electric energy in the storage battery.

Further, the traveling direction and the bottom of the host module are both provided with obstacle avoidance sensors, and the obstacle avoidance sensors are in communication connection with the central processing unit and are used for monitoring and early warning of obstacles on the running track.

In summary, the present application includes at least one of the following beneficial technical effects:

(1) The host computer module of track type installation is adopted in this application, carries out the thing to fixed production line according to the user's demand and patrol and examine and acquire real time monitoring video, in the in-service use, only need combine place and the corresponding track module of production line installation can satisfy most project demands, reduces the use amount and the construction work load of camera by a wide margin, and later maintenance is simpler, has practiced thrift manual work and equipment cost greatly in the assurance detection effect.

Drawings

FIG. 1 is a schematic structural diagram of the present application;

FIG. 2 is a side cross-sectional view of the track module, power module, and host module;

FIG. 3 is a schematic diagram of a power module;

FIG. 4 is a schematic diagram of a host module;

FIG. 5 is a structural cross-sectional view of a conductive contact;

FIG. 6 is a diagram of the internal unit components of the host module;

fig. 7 is an installation schematic of the present application.

The reference numerals in the figures illustrate:

1. a track module; 11. a track body; 12. a sliding contact power transmission module; 121. a sliding contact plate; 122. a trolley line; 123. a chute; 2. hoisting the module; 21. a bottom flange; 22. a top flange; 23. a boom; 3. a host module; 31. a camera module; 32. a contact assembly; 321. an insulating housing; 322. a conductive contact; 323. a contact spring; 324. a wire connector; 33. an obstacle avoidance sensor; 4. a power module; 41. a power installation assembly; 411. a mounting plate; 412. a support frame; 413. a guide spring rod structure; 42. a power assembly; 421. a servo motor; 422. a power wheel; 423. and (3) a torsion spring.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; it is apparent that the described embodiments are only a part of the embodiments of the present application, not all of the embodiments, and all other embodiments obtained by a person having ordinary skill in the art without making creative efforts based on the embodiments in the present application are within the scope of protection of the present application.

In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

Example 1:

the present application is described in further detail below in conjunction with figures 1-7.

The embodiment of the application discloses a carry-over detection slide rail camera system includes:

the track module 1, the track module 1 comprises a track body 11, the track body 11 is I-shaped, and a sliding contact power transmission module 12 is detachably embedded in the bottom surface of the track body 11;

the hoisting module 2 is detachably and fixedly arranged on the top surface of the track body 11 and is used for connecting the track body 11 with a ceiling of an installation site;

the device comprises a host module 3, wherein camera modules 31 are rotatably connected to two sides of the bottom of the host module 3, and a contact assembly 32 matched with a sliding contact power transmission module 12 is embedded in the top surface of the host module 3 and used for sliding contact power taking;

the power module 4, the power module 4 includes two sets of power installation component 41 and power component 42, and two power installation component 41 symmetry fixed mounting are at the both sides wall of host computer module 3, and two power component 42 symmetry swing joint is at the top of power installation component 41, and its power output all faces inboard and the both sides indent of track body 11 gomphosis mutually.

Referring to fig. 1 and 2, the concave bottoms of the two sides of the track body 11 are outward inclined planes of 35 °. The power mounting assembly 41 includes a mounting plate 411 and a support frame 412, the support frame 412 being horizontally slidably coupled to the mounting plate 411 by a guide spring bar structure 413. The power assembly 42 comprises a servo motor 421 and a power wheel 422 fixedly connected with a power output end of the servo motor 421, the servo motor 421 is rotatably and fixedly connected to the top of the supporting frame 412, torsion springs 423 are embedded and installed at rotating positions, and the sum of the torsion forces of the torsion springs 423 is larger than the sum of the gravity forces of the host module 3 and the power module 4. It should be noted that, in order to reduce the friction force between the host module 3 and the lower portion of the track module 1, the torsion spring 423 herein is in an inclined state in the initial state, that is, the torsion spring 423 only actually provides the torsion force of twisting outwards, so that a certain gap exists between the top surface (except for the contact assembly 32) of the host module 3 and the bottom portion of the track body 11 in the actual running state. The power wheels 422 on both sides contact with the concave bottom inclined planes on both sides of the track body 11, under the action of the driving force of the servo motor 421 and the friction force of the inclined planes, the power assembly 42 can drive the host module 3 to run along the track body 11, and the whole running of the equipment is more stable through the buffer and shock absorption effects of the inclined planes of the track body 11 and the matching torsion springs 423 and the guide spring rod structure 413. In addition, the support frames 412 are horizontally and slidably connected with the mounting plate 411 through the guide spring rod structures 413, and the limit of the power module 4 and the track body 11 can be relieved by outwards pulling the two support frames 412 to be matched with the outwards rotating power assembly 42, so that the whole installation and the removal of the equipment are facilitated, and the later maintenance is more convenient.

Referring to fig. 1, 4 and 5, the trolley power transmission module 12 includes a trolley plate 121 and a trolley wire 122, a plurality of sliding grooves 123 are provided at the bottom of the trolley plate 121, and the trolley wire 122 is fixedly connected to the sliding grooves 123. The contact assembly 32 includes an insulating housing 321 and a conductive contact 322, the conductive contact 322 is slidably and limitedly embedded in the top of the inner side of the insulating housing 321, and the bottom surface of the conductive contact 322 is provided with a contact spring 323 and a wire connector 324. Under the action of the elastic force of the contact spring 323, the conductive contact head 322 is always tightly attached to the sliding contact line 122, and the power transmission stability is improved.

Referring to fig. 1, the hoisting module 2 includes a bottom flange 21, a top flange 22 and a boom 23, and two ends of the boom 23 are detachably and fixedly connected with the bottom flange 21 and the top flange 22 through bolt structures. The lifting installation of the track module 1 is convenient, and the hanging rods 23 with different lengths can be replaced according to the installation requirements. During actual installation, a hoisting module 2 can be installed at the straight line part every 4m according to the field condition, and a hoisting module 2 is installed at the curve part every 2m, so that the whole track module 1 is more stable and firm.

Referring to fig. 1 and 6, the host module 3 includes a central processing unit, an image processing unit communicatively connected with the central processing unit, a storage unit and a wireless communication unit, wherein the image processing unit is used for collecting and processing image information data of the camera module 31, and can process the collected data by adopting a real-time image processing algorithm, an intelligent computing technology, an artificial intelligent algorithm and a video stream compression algorithm. The storage unit is used for storing instruction data and video information data, the wireless communication unit is used for receiving a remote instruction of the background and transmitting the video information data to the background, and the communication unit can be provided with one or more of RFID, 4G/5G, WIFI, bluetooth and LoRa. The host module 3 is further internally provided with a power management unit and a storage battery, wherein the power management unit is connected with the contact assembly 32 for acquiring electric energy provided by the trolley transmission module 12, directly driving the host module 3 and the power module 4, and additionally acquiring electric energy to be stored in the storage battery. In the practical application process, as the detection of the carryover is not required to be carried out at all moments and only needs to be carried out at a certain specific time, the bottom of the track module 1 can be only arranged at the starting point and/or the end point on the premise that the power module 4 can travel the complete section of the track module 1 by the stored electricity of the storage battery, so that the cost of the part of the sliding contact power transmission line can be greatly saved, the travelling direction and the bottom of the host module 3 are both provided with the obstacle avoidance sensor 33, and the obstacle avoidance sensor 33 is in communication connection with the central processing unit and is used for monitoring and early warning of the obstacle to the running track.

The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims

1. A legacy detection sled camera system, comprising:

the track module (1), the track module (1) comprises a track body (11), the track body (11) is I-shaped, and a sliding contact power transmission module (12) is detachably embedded in the bottom surface of the track body (11);

the hoisting module (2) is detachably and fixedly arranged on the top surface of the track body (11) and is used for connecting the track body (11) with a ceiling of an installation site;

the intelligent power transmission device comprises a host module (3), wherein camera modules (31) are rotatably connected to two sides of the bottom of the host module (3), and contact assemblies (32) matched with a sliding contact power transmission module (12) are embedded in the top surface of the host module (3) and are used for taking power through sliding contact;

the power module (4), power module (4) include two sets of power installation component (41) and power component (42), two power installation component (41) symmetry fixed mounting is at the both sides wall of host computer module (3), two power component (42) symmetry swing joint is at the top of power installation component (41), and its power take off end all is inwards and with the both sides indent gomphosis of track body (11).

2. The legacy detection sled camera system of claim 1, wherein: the bottoms of the concave sides of the track body (11) are outward inclined planes of 30-45 degrees.

3. The legacy detection sled camera system of claim 2, wherein: the power installation assembly (41) comprises an installation plate (411) and a support frame (412), and the support frame (412) is horizontally and slidably connected with the installation plate (411) through a guide spring rod structure (413).

4. A legacy detection sled camera system according to claim 3, wherein: the power assembly (42) comprises a servo motor (421) and a power wheel (422) fixedly connected with a power output end of the servo motor (421), the servo motor (421) is rotatably and fixedly connected to the top of the supporting frame (412), torsion springs (423) are embedded and installed at rotating positions, and the torsion sum of the torsion springs (423) is larger than the gravity sum of the host module (3) and the power module (4).

5. The legacy detection sled camera system of claim 1, wherein: the sliding contact power transmission module (12) comprises a sliding contact plate (121) and sliding contact wires (122), wherein a plurality of sliding grooves (123) are formed in the bottom of the sliding contact plate (121), and the sliding contact wires (122) are fixedly connected in the sliding grooves (123) in an embedded mode.

6. The legacy detection sled camera system of claim 5, wherein: the contact assembly (32) comprises an insulating shell (321) and a conductive contact (322), wherein the conductive contact (322) is embedded in the top of the inner side of the insulating shell (321) in a sliding limit mode, and a contact spring (323) and a wire connector (324) are arranged on the bottom surface of the conductive contact (322).

7. The legacy detection sled camera system of claim 1, wherein: the hoisting module (2) comprises a bottom flange (21), a top flange (22) and a hanging rod (23), wherein two ends of the hanging rod (23) are detachably and fixedly connected with the bottom flange (21) and the top flange (22) through bolt structures.

8. The legacy detection sled camera system of claim 1, wherein: the host module (3) comprises a central processing unit, an image processing unit, a storage unit and a wireless communication unit, wherein the image processing unit is in communication connection with the central processing unit, the image processing unit is used for collecting and processing image information data of the camera module (31), the storage unit is used for storing instruction data and view image information data, and the wireless communication unit is used for receiving a remote instruction of a background and transmitting the image information data to the background.

9. The legacy detection sled camera system of claim 7, wherein: the power management unit is connected with the contact assembly (32) and is used for obtaining electric energy provided by the sliding contact power transmission module (12) to directly drive the host module (3) and the power module (4), and additionally obtaining the electric energy to be stored in the storage battery.

10. The legacy detection sled camera system of claim 8, wherein: the traveling direction and the bottom of the host module (3) are both provided with obstacle avoidance sensors (33), and the obstacle avoidance sensors (33) are in communication connection with the central processing unit and are used for monitoring and early warning of obstacles on the running track.