CN220626903U - Controller system - Google Patents
Controller system Download PDFInfo
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- CN220626903U CN220626903U CN202322343260.6U CN202322343260U CN220626903U CN 220626903 U CN220626903 U CN 220626903U CN 202322343260 U CN202322343260 U CN 202322343260U CN 220626903 U CN220626903 U CN 220626903U
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- 238000012545 processing Methods 0.000 claims abstract description 13
- 230000003993 interaction Effects 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000011161 development Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013500 data storage Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a controller system, which comprises a bottom plate, at least one functional module and a power supply module; the base plate is provided with a controller module, a power connector and a plurality of functional module connectors, and the controller module is used for realizing data processing and control; the power connector and the functional module connector are connected with the controller module; the function module is connected with the controller module through a function module connector and is used for carrying out data interaction with the controller module so as to complete a specific function; the power module is connected with the controller module through the power connector and is used for providing power for the bottom plate. The controller system can realize multifunctional system control according to actual application scenes.
Description
Technical Field
The utility model relates to the technical field of controllers, in particular to a controller system.
Background
In the prior art, a core processing unit is generally required in various electronic products and electrical systems to serve as a data acquisition, processing and control center, and the operation of the whole system is realized by matching with peripheral unit modules. Therefore, a product generally needs to develop a special system, which results in long development period and high development cost.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, an object of the present utility model is to provide a controller system capable of realizing a multifunctional system control according to an actual application scenario.
To achieve the above and other related objects, the present utility model provides a controller system including a base plate, at least one functional module, and a power module; the base plate is provided with a controller module, a power connector and a plurality of functional module connectors, and the controller module is used for realizing data processing and control; the power connector and the functional module connector are connected with the controller module; the function module is connected with the controller module through a function module connector and is used for carrying out data interaction with the controller module so as to complete a specific function; the power module is connected with the controller module through the power connector and is used for providing power for the bottom plate.
In an embodiment of the present utility model, the base plate further includes an RJ45 interface and an RS485 interface, where the RJ45 interface and the RS485 interface are both connected to the controller module and are respectively used to connect to external devices based on ethernet and RS485 protocols.
In an embodiment of the present utility model, the functional module connector is connected to the controller module through an ethernet communication harness and an RS485 communication harness.
In an embodiment of the utility model, the at least one functional module includes one or more of a digital voltage signal acquisition module, a digital voltage signal output module, an analog current input module, an analog current output module, a 4G module, a 5G module, a camera module, a switch module, and a temperature and humidity sensing module.
In an embodiment of the present utility model, the switch module includes a plurality of RJ45 interfaces to connect to external devices.
In an embodiment of the present utility model, the functional modules are configured to perform redundancy for backup.
In an embodiment of the utility model, the power module includes a voltage conversion module for converting 220V voltage into voltage required by the bottom board.
In an embodiment of the utility model, the size of the power module is 11cmx11cm.
In one embodiment of the utility model, the size of the functional module is 10.3cm×16.7cm.
In an embodiment of the present utility model, the functional module connector is a 60pin connector.
As described above, the controller system of the present utility model has the following advantages:
(1) The functions are rich, each function adopts a modularized design, and a user can flexibly configure each function module according to the actual scene used;
(2) The types of the collected signals are complete, including digital quantity input, analog quantity input, temperature and humidity and image input, and digital quantity and analog quantity can be output, so that different load types can be carried by equipment in different application sites;
(3) The standard industrial analog current signal is expanded, so that the input and output range is wider, and the compatibility is stronger;
(4) In an application scene with a large amount of data calculation, most of data operation and processing can be transferred to the edge side of the equipment, so that the data processing capacity and the processing efficiency are greatly improved;
(5) The small-sized light-weight design is adopted, the volume is small, the weight is light, and the space is not occupied;
(6) The redundant arrangement among the modules does not influence the acquisition of industrial field data, and the fault tolerance is improved;
(7) The development period and the development cost are saved, the application range in the industrial field is wide, and the method has great practical significance and application prospect.
Drawings
FIG. 1 is a schematic diagram of a controller system according to an embodiment of the utility model;
fig. 2 is a schematic diagram of an application scenario of the controller system according to an embodiment of the utility model.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
The controller system can flexibly set the functional modules according to actual application scenes, realizes multifunctional system control, effectively saves development period, saves development cost, and has great practical significance and application prospect.
As shown in fig. 1, in one embodiment, the controller system of the present utility model includes a base plate 1, at least one functional module 2, and a power module 3.
The base plate 1 is provided with a controller module 11, a power connector 12 and a plurality of function module connectors 13 (7 function module connectors are included in fig. 1). Specifically, the controller module 11 is configured to implement data processing and control, that is, perform data interaction with the functional module 2, and issue instructions to the functional module 2. The power connector 12 and the functional module connector 13 are connected with the controller module 11, and are respectively used for realizing connection of the controller module 11 with the power module 3 and the functional module 2. In an embodiment, the controller module 11 and the functional module connector 13 may be connected through an ethernet communication harness and an RS485 communication harness, so as to perform interaction based on the ethernet communication and the RS485 communication. The RS485 communication has strong anti-interference capability and the Ethernet communication rate is high, so that the requirements of different application scenes are met. The functional module connector 13 adopts a 60pin connector.
In an embodiment, the base plate 1 further includes an RJ45 interface 14 and an RS485 interface 15. The RJ45 interface 14 and the RS485 interface 15 are both connected with the controller module 11 and are respectively used for being connected with external equipment based on Ethernet and RS485 protocols, so that data interaction with the external equipment is realized. The number of the RJ45 interfaces 14 and the RS485 interfaces 15 can be set according to actual requirements. Preferably, the number of both is 2.
The functional module 2 is connected to the controller module 11 by a functional module connector 13 for data interaction with the controller module 11 to perform a specific function. Specifically, the functional module 2 may be flexibly selected according to the actual application scenario, so as to meet the requirements of different controller systems. Preferably, the functional module has a size of 10.3cm x16.7cm, thereby meeting the requirement of a lightweight design.
In an embodiment, the at least one functional module 2 includes one or more of a digital voltage signal acquisition module, a digital voltage signal output module, an analog current input module, an analog current output module, a 4G module, a 5G module, a camera module, a switch module, and a temperature and humidity sensing module.
The digital voltage signal acquisition module can acquire active and passive switching value signals, namely dry and wet node signals. Each digital voltage signal acquisition module has 8 channels, acquired data can be transmitted to the controller module 11 through the corresponding functional module connector, and data interaction is realized between the two modules through RS485 communication.
The digital voltage signal output module can output a 24V digital signal. Each digital voltage signal output module has 8 channels, an output instruction is sent to the module by the controller module 11 through the corresponding functional module connector, and then the output instruction is output to external equipment through a wiring terminal on the module, if a large load needs to be driven, the output instruction can be connected with a relay first and then connected with the load.
The analog current input module can collect analog input signals of 0-25 mA, and 4-20 mA is a standard industrial analog signal. On the basis of the utility model, the capacity is expanded, and the measurement range is increased. Each analog current input module has 8 channels, collected data can be transmitted to the controller module 11 through the corresponding functional module connector, and data interaction is realized between the two modules through RS485 communication.
The analog current output module outputs an analog signal of 0-25 mA. Each analog current output module has 8 channels, and output data can be transmitted to the controller module 11 through the corresponding functional module connector, and data interaction is realized between the two modules through RS485 communication.
The 4G module and the 5G module are two independent modules and are mainly responsible for storing data acquired by the controller module to the cloud. An operator can view field data on the mobile terminal through the cloud. At the cloud end, edge calculation of data can be performed, so that the data processing capacity and the data storage capacity of the system are effectively improved. In actual use, the 4G module or the 5G module may be selected according to an actual application scenario.
The camera module can be used for exploring environmental images of an application site, and can select different communication modes to perform data transmission according to the selected camera, namely, network port communication or RS485 communication is adopted to realize data transmission with the controller module 11.
The switch module adopts Ethernet communication, supports multiple protocols, is used for expanding the number of network ports of the controller, and can be connected with external equipment. Preferably, the switch provides 6 RJ45 interfaces to the outside with a transmission rate of 10/100M.
The temperature and humidity sensing module is used for sensing the temperature and humidity of the environment, temperature and humidity data are transmitted to the controller module 11 through the corresponding functional module connector, and data interaction is achieved between the temperature and humidity data and the controller module through RS485 communication.
In an embodiment of the present utility model, the functional modules 2 are configured to perform redundancy for backup. That is, two identical functional modules are redundant, and when one functional module is damaged, the acquisition of industrial field data is not affected, so that the fault tolerance of the system is improved.
The power module 3 is connected to the controller module 11 through the power connector 12, and is used for providing power for the base plate 1. The base plate 11 supplies power to the corresponding functional module through the functional module connector. Preferably, the power module has a size of 11cmx11cm, thereby meeting the requirement of lightweight design.
In an embodiment of the utility model, the power module includes a voltage conversion module for converting 220V voltage into voltage required by the bottom board. For example, the power supply of the power supply module is 220VAC from the commercial power, and the voltage conversion module converts weak current 24V to supply power to the controller module 11 and the respective functional modules 2.
A specific application scenario of the controller system of the present utility model is shown in fig. 2. As shown in the figure, the power supply of the system is 220VAC from the commercial power, and 24V power is converted through the power module to supply power to the controller module and various functional modules. The data of the application site can be sent to the functional module through RS485 communication or Ethernet communication, and the functional module sends the data to the controller module or directly carries out edge calculation on the cloud. Meanwhile, the control instruction can be sent out by the controller module and sent to the application site through the functional module, so that the interactive transmission of data is realized.
In summary, the controller system of the utility model has rich functions, each function adopts a modularized design, and a user can flexibly configure each functional module according to the actual scene used; the types of the collected signals are complete, including digital quantity input, analog quantity input, temperature and humidity and image input, and digital quantity and analog quantity can be output, so that different load types can be carried by equipment in different application sites; the standard industrial analog current signal is expanded, so that the input and output range is wider, and the compatibility is stronger; in an application scene with a large amount of data calculation, most of data operation and processing can be transferred to the edge side of the equipment, so that the data processing capacity and the processing efficiency are greatly improved; the small-sized light-weight design is adopted, the volume is small, the weight is light, and the space is not occupied; the redundant arrangement among the modules does not influence the acquisition of industrial field data, and the fault tolerance is improved; the development period and the development cost are saved, the application range in the industrial field is wide, and the method has great practical significance and application prospect. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (10)
1. A controller system, characterized by: comprises a bottom plate, at least one functional module and a power supply module;
the base plate is provided with a controller module, a power connector and a plurality of functional module connectors, and the controller module is used for realizing data processing and control; the power connector and the functional module connector are connected with the controller module;
the function module is connected with the controller module through a function module connector and is used for carrying out data interaction with the controller module so as to complete a specific function;
the power module is connected with the controller module through the power connector and is used for providing power for the bottom plate.
2. The controller system of claim 1, wherein: the base plate is also provided with an RJ45 interface and an RS485 interface, wherein the RJ45 interface and the RS485 interface are connected with the controller module and are respectively used for being connected with external equipment based on Ethernet and RS485 protocols.
3. The controller system of claim 1, wherein: the functional module connector is connected with the controller module through an Ethernet communication wire harness and an RS485 communication wire harness.
4. The controller system of claim 1, wherein: the at least one functional module comprises a digital voltage signal acquisition module, a digital voltage signal output module, an analog current input module, an analog current output module, a 4G module,
One or more of a 5G module, a camera module, a switch module and a temperature and humidity sensing module.
5. The controller system of claim 4, wherein: the switch module includes a plurality of RJ45 interfaces to connect to external devices.
6. The controller system of claim 1, wherein: the functional modules are arranged in a redundancy mode for mutual backup.
7. The controller system of claim 1, wherein: the power module comprises a voltage conversion module for converting 220V voltage into voltage required by the bottom plate.
8. The controller system of claim 1, wherein: the power module has a size of 11cm x11cm.
9. The controller system of claim 1, wherein: the size of the functional module is 10.3cm x16.7cm.
10. The controller system of claim 1, wherein: the functional module connector adopts a 60pin connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322343260.6U CN220626903U (en) | 2023-08-30 | 2023-08-30 | Controller system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322343260.6U CN220626903U (en) | 2023-08-30 | 2023-08-30 | Controller system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220626903U true CN220626903U (en) | 2024-03-19 |
Family
ID=90235643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322343260.6U Active CN220626903U (en) | 2023-08-30 | 2023-08-30 | Controller system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220626903U (en) |
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2023
- 2023-08-30 CN CN202322343260.6U patent/CN220626903U/en active Active
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