CN220620406U - Prefabricated pump station of integration that contains automatic slag removal function - Google Patents
Prefabricated pump station of integration that contains automatic slag removal function Download PDFInfo
- Publication number
- CN220620406U CN220620406U CN202322144124.4U CN202322144124U CN220620406U CN 220620406 U CN220620406 U CN 220620406U CN 202322144124 U CN202322144124 U CN 202322144124U CN 220620406 U CN220620406 U CN 220620406U
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- China
- Prior art keywords
- pump station
- prefabricated pump
- slag removal
- reinforcing
- automatic slag
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- 239000002893 slag Substances 0.000 title claims abstract description 23
- 230000010354 integration Effects 0.000 title claims abstract description 18
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 35
- 238000013016 damping Methods 0.000 claims description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 238000004062 sedimentation Methods 0.000 claims description 9
- 238000005728 strengthening Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 6
- 239000007787 solid Substances 0.000 abstract description 5
- 238000012546 transfer Methods 0.000 abstract description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 230000035939 shock Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 230000003588 decontaminative effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The utility model relates to the technical field of integrated prefabricated pump stations, and discloses an integrated prefabricated pump station with an automatic slag removal function. This contain prefabricated pump station of integration of automatic slag removal function, through the setting of slagging-off subassembly, the intercommunication external power source makes the servo motor circular telegram after, drives the transfer line and rotates, and then drives and scrape the brush yoke and rotate, scrapes the debris of the prefabricated pump station main part bottom deposit of integration with scraping the brush yoke, smashes the pole and follows the rotation, smashes solid debris, and the immersible pump of pump station is with the filth sucking away to reached the effect of automatic slag removal, avoided the filth to pile up in the pump station bottom, influence the use.
Description
Technical Field
The utility model relates to the technical field of integrated prefabricated pump stations, in particular to an integrated prefabricated pump station with an automatic slag removal function.
Background
The prefabricated pump station is an integrated product integrating a submersible pump, pump station equipment, a decontamination grid equipment, a control system and a remote monitoring system. After the pump station is used for a long time, residues are easily accumulated at the bottom of the pump station, and the pump station needs to be cleaned. When the existing pump station is installed, a foundation pit is generally required to be dug in advance, and the pump station is buried.
The integrated prefabricated pump station with the automatic slag removal function disclosed in the prior art with the publication number of CN204941990U, although the utility model prevents dirt from entering the inside of the cylinder, improves the water inlet working condition and ensures the stable operation of the prefabricated pump station. Meanwhile, the utility model is convenient to maintain, and can effectively prevent the harmful gas in the cylinder from damaging maintenance personnel.
However, this prefabricated pump station of integration that contains self-deslagging function has following shortcoming:
(1) The bottom of the pump station main body is not easy to be reinforced and supported, and the pump station main body is easy to be settled when being used for a long time, so that the use is influenced;
(2) The pump station main part is inconvenient to shock attenuation, and when the pump station receives the shake power, can lead to inside spare part to damage to and the main part warp, influences life.
Disclosure of Invention
(one) solving the technical problems
The utility model solves the technical problems of providing an integrated prefabricated pump station with an automatic slag removal function, which has higher practicability, simple structure and simple operation, and solves the problems that the bottom of the pump station main body is not easy to be reinforced and supported and the shock absorption of the pump station main body is not convenient to be carried out in the prior art.
(II) technical scheme
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a contain prefabricated pump station of integration that automatic slag removal was functional, includes the prefabricated pump station main part of integration, the bottom of the prefabricated pump station main part of integration is through bolt threaded connection there is the motor case, the inside fixed mounting of motor case has the slagging-off subassembly, there is the connecting plate bottom of motor case through the screw connection, the bottom of connecting plate is provided with damper, damper's bottom fixedly connected with gusset plate, all weld around the gusset plate top surface has the gusset plate, the bottom welding of gusset plate has the anti-sedimentation subassembly.
Optionally, the deslagging subassembly includes fixed mounting in the inside servo motor of motor case, servo motor's output spline connection has the transfer line, the top fixedly connected with of transfer line scrapes the brush holder, the top fixedly connected with who scrapes the brush holder smashes the pole, smashes the pole and is used for smashing the filth.
Optionally, the damping assembly is including setting up in the A damping rubber pad of connecting plate bottom, the bottom fixedly connected with steel sheet layer of A damping rubber pad, the bottom fixedly connected with B damping rubber pad of steel sheet layer, B damping rubber pad is to the prefabricated pump station main part of integration shock attenuation.
Optionally, the reinforcement subassembly is including welding in the reinforcement piece around the gusset plate top surface, the reinforcing hole has been seted up on the surface of reinforcement piece, the internal thread in reinforcing hole runs through there is the reinforcing bolt, and the reinforcing bolt is used for fixed reinforcement piece.
Optionally, prevent subsiding the subassembly including welding in the support steelframe of gusset plate bottom, the bottom welding of support steelframe has the bottom plate, the screw hole has been seted up to the top surface of bottom plate in rectangular array, the inside threaded connection of screw hole has pricks ground long bolt, pricks ground long bolt and pricks the below stability that improves.
Optionally, the surface welding of motor case has a plurality of strengthening rib, and a plurality of the strengthening rib is annular array and distributes, and the strengthening rib is convenient for promote motor case intensity.
(III) beneficial effects
The utility model provides an integrated prefabricated pump station with an automatic slag removal function, which comprises the following components
The beneficial effects are that:
1. this contain prefabricated pump station of integration of automatic slag removal function, through the setting of slagging-off subassembly, the intercommunication external power source makes the servo motor circular telegram after, drives the transfer line and rotates, and then drives and scrape the brush yoke and rotate, scrapes the debris of the prefabricated pump station main part bottom deposit of integration with scraping the brush yoke, smashes the pole and follows the rotation, smashes solid debris, and the immersible pump of pump station is with the filth sucking away to reached the effect of automatic slag removal, avoided the filth to pile up in the pump station bottom, influence the use.
2. This contain prefabricated pump station of integration of automatic slag removal function, through the setting of strengthening subassembly and anti-settling subassembly, twist and move the reinforcing bolt, will consolidate the piece and be connected with the foundation ditch lateral wall of burying the pump station, twist and move and prick ground long bolt, it is fixed with the bottom plate, the bottom plate supports the pump station to reached the effect that prevents the prefabricated pump station main part of integration subsides, improved stability.
3. This contain prefabricated pump station of integration of automatic slag removal function, through the setting of damper, when the pump station operation receives the vibration power, A damping rubber pad and B damping rubber pad produce deformation, cushion the vibration power, avoid vibrations to lead to the pump station impaired, influence life.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a deslagging assembly according to the present utility model;
FIG. 3 is a schematic view of a shock absorbing assembly according to the present utility model;
FIG. 4 is a schematic view of the structure of the reinforcing component and the anti-settling component of the present utility model.
In the figure: 1. an integrated prefabricated pump station main body; 2. a bolt; 3. a motor case; 4. a deslagging assembly; 401. a servo motor; 402. a transmission rod; 403. a scraping brush holder; 404. crushing the rod; 5. a connecting plate; 6. a shock absorbing assembly; 601. a, a damping rubber pad; 602. a steel plate layer; 603. a damping rubber pad B; 7. a reinforcing plate; 8. a reinforcement assembly; 801. a reinforcing sheet; 802. reinforcing bolts; 9. an anti-settling assembly; 901. supporting a steel frame; 902. a bottom plate; 903. and (5) a long bolt is pricked.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, the present utility model provides a technical solution: the utility model provides an integrated prefabricated pump station that contains automatic slag removal function, including integrated prefabricated pump station main part 1, the bottom of integrated prefabricated pump station main part 1 has motor case 3 through bolt 2 threaded connection, the inside fixed mounting of motor case 3 has deslagging subassembly 4, through deslagging subassembly 4's setting, after the intercommunication external power source makes servo motor 401 circular telegram, drive transfer line 402 and rotate, and then drive and scrape brush yoke 403 and rotate, scrape brush yoke 403 and strike off the debris of integrated prefabricated pump station main part 1 bottom sediment, crushing rod 404 follows and rotates, smash solid debris, the immersible pump of pump station absorbs away the filth, thereby reached the effect of automatic slag removal, avoid the filth to pile up in the pump station bottom, influence the use, the bottom of motor case 3 has connecting plate 5 through the screw connection, the bottom of the connecting plate 5 is provided with a damping component 6, when the operation of a pump station receives vibration force, the A damping rubber pad 601 and the B damping rubber pad 603 deform, the vibration force is buffered, the damage to the pump station caused by vibration is avoided, the service life is influenced, the bottom of the damping component 6 is fixedly connected with a reinforcing plate 7, reinforcing components 8 are welded on the periphery of the top surface of the reinforcing plate 7, an anti-sedimentation component 9 is welded on the bottom of the reinforcing plate 7, the reinforcing bolts 802 are screwed through the arrangement of the reinforcing components 8 and the anti-sedimentation component 9, the reinforcing pieces 801 are connected with the side wall of a foundation pit embedded with the pump station, the long foundation bolts 903 are screwed to fix the bottom plate 902, and the bottom plate 902 supports the pump station, so that the effect of preventing the sedimentation of the integrated prefabricated pump station main body 1 is achieved, and the stability is improved;
the deslagging assembly 4 comprises a servo motor 401 fixedly arranged in the motor box 3, a transmission rod 402 is connected to the output end of the servo motor 401 through a spline, a scraping brush frame 403 is fixedly connected to the top of the transmission rod 402, a crushing rod 404 is fixedly connected to the top of the scraping brush frame 403, through the arrangement of the deslagging assembly 4, an external power supply is communicated, so that after the servo motor 401 is electrified, the transmission rod 402 is driven to rotate, the scraping brush frame 403 scrapes sundries deposited at the bottom of the integrated prefabricated pump station main body 1, the crushing rod 404 rotates in a following manner, solid sundries are crushed, the submersible pump of the pump station automatically deslaggs, and the pollution is prevented from being accumulated at the bottom of the pump station, so that the use is affected;
the damping assembly 6 comprises an A damping rubber pad 601 arranged at the bottom of the connecting plate 5, a steel plate layer 602 is fixedly connected to the bottom of the A damping rubber pad 601, a B damping rubber pad 603 is fixedly connected to the bottom of the steel plate layer 602, and through the arrangement of the damping assembly 6, when a pump station operates under vibration force, the A damping rubber pad 601 and the B damping rubber pad 603 deform to buffer the vibration force, so that the damage to the pump station caused by vibration is avoided, and the service life is influenced;
the reinforcing component 8 comprises reinforcing sheets 801 welded on the periphery of the top surface of the reinforcing plate 7, reinforcing holes are formed in the surfaces of the reinforcing sheets 801, reinforcing bolts 802 penetrate through internal threads of the reinforcing holes, and the reinforcing component 8 is arranged to play a role in supporting the integrated prefabricated pump station main body 1;
the anti-sedimentation assembly 9 comprises a support steel frame 901 welded at the bottom of the reinforcing plate 7, a bottom plate 902 is welded at the bottom of the support steel frame 901, threaded holes are formed in the top surface of the bottom plate 902 in a rectangular array, long binding bolts 903 are connected with the internal threads of the threaded holes, and the anti-sedimentation assembly 9 plays a role in preventing the integrated prefabricated pump station main body 1 from sedimentation;
the surface welding of motor case 3 has a plurality of strengthening rib, and a plurality of strengthening rib is annular array and distributes, through the setting of strengthening rib, plays the effect that improves motor case 3 intensity.
In the utility model, the working steps of the device are as follows:
a first step of: screwing the reinforcing bolts 802, connecting the reinforcing sheets 801 with the side wall of a foundation pit of the embedded pump station, screwing the ground penetrating long bolts 903, fixing the bottom plate 902, and supporting the pump station by the bottom plate 902 to prevent the integrated prefabricated pump station main body 1 from sinking;
and a second step of: when the pump station operates under vibration force, the A damping rubber pad 601 and the B damping rubber pad 603 deform, so that the vibration force is buffered, and the damage to the pump station caused by vibration is avoided, and the service life is influenced;
and a third step of: after the servo motor 401 is electrified by the external power supply, the transmission rod 402 is driven to rotate, the scraping brush frame 403 is driven to rotate, sundries deposited at the bottom of the integrated prefabricated pump station main body 1 are scraped by the scraping brush frame 403, the crushing rod 404 rotates in a following manner, solid sundries are crushed, the submersible pump of the pump station sucks away the dirt, and the phenomenon that the dirt is accumulated at the bottom of the pump station to influence use is avoided.
It should be noted that, the device structure and the drawings of the present utility model mainly describe the principle of the present utility model, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present utility model, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts are conventional means such as mature bolts, rivets and welding in the prior art, the machines, the parts and the equipment are conventional models in the prior art, and the structures and the principles of the parts are all known by the skilled person through technical manuals or through conventional experimental methods.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a prefabricated pump station of integration that contains automatic slag removal function, includes prefabricated pump station main part (1) of integration, its characterized in that: the utility model discloses a prefabricated pump station of integration, including prefabricated pump station main part (1), motor case (3) are passed through to the bottom of integration, inside fixed mounting of motor case (3) has deslagging subassembly (4), the bottom of motor case (3) is passed through the screw connection and is had connecting plate (5), the bottom of connecting plate (5) is provided with damper (6), the bottom fixedly connected with gusset plate (7) of damper (6), all weld around gusset plate (7) top surface has gusset plate (8), the bottom welding of gusset plate (7) has anti-sedimentation subassembly (9).
2. An integrated prefabricated pump station with automatic slag removal function according to claim 1, characterized in that: the slag removal assembly (4) comprises a servo motor (401) fixedly installed inside the motor box (3), a transmission rod (402) is connected to the output end of the servo motor (401) through a spline, a scraping brush frame (403) is fixedly connected to the top of the transmission rod (402), and a crushing rod (404) is fixedly connected to the top of the scraping brush frame (403).
3. An integrated prefabricated pump station with automatic slag removal function according to claim 1, characterized in that: the damping assembly (6) comprises an A damping rubber pad (601) arranged at the bottom of the connecting plate (5), a steel plate layer (602) is fixedly connected to the bottom of the A damping rubber pad (601), and a B damping rubber pad (603) is fixedly connected to the bottom of the steel plate layer (602).
4. An integrated prefabricated pump station with automatic slag removal function according to claim 1, characterized in that: the reinforcing component (8) comprises reinforcing sheets (801) welded on the periphery of the top surface of the reinforcing plate (7), reinforcing holes are formed in the surfaces of the reinforcing sheets (801), and reinforcing bolts (802) penetrate through internal threads of the reinforcing holes.
5. An integrated prefabricated pump station with automatic slag removal function according to claim 1, characterized in that: the anti-sedimentation assembly (9) comprises a support steel frame (901) welded at the bottom of the reinforcing plate (7), a bottom plate (902) is welded at the bottom of the support steel frame (901), threaded holes are formed in the top surface of the bottom plate (902) in a rectangular array, and long ground penetrating bolts (903) are connected with the internal threads of the threaded holes.
6. An integrated prefabricated pump station with automatic slag removal function according to claim 5, wherein: the surface welding of motor case (3) has a plurality of strengthening rib, and a plurality of the strengthening rib is annular array and distributes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322144124.4U CN220620406U (en) | 2023-08-10 | 2023-08-10 | Prefabricated pump station of integration that contains automatic slag removal function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322144124.4U CN220620406U (en) | 2023-08-10 | 2023-08-10 | Prefabricated pump station of integration that contains automatic slag removal function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220620406U true CN220620406U (en) | 2024-03-19 |
Family
ID=90222173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322144124.4U Active CN220620406U (en) | 2023-08-10 | 2023-08-10 | Prefabricated pump station of integration that contains automatic slag removal function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220620406U (en) |
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2023
- 2023-08-10 CN CN202322144124.4U patent/CN220620406U/en active Active
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