CN220619258U - Multifunctional on-line cladding machine - Google Patents
Multifunctional on-line cladding machine Download PDFInfo
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- CN220619258U CN220619258U CN202322149857.7U CN202322149857U CN220619258U CN 220619258 U CN220619258 U CN 220619258U CN 202322149857 U CN202322149857 U CN 202322149857U CN 220619258 U CN220619258 U CN 220619258U
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- 238000005253 cladding Methods 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 14
- 230000007704 transition Effects 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims description 26
- 238000000576 coating method Methods 0.000 claims description 26
- 244000025254 Cannabis sativa Species 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 10
- 238000005299 abrasion Methods 0.000 abstract description 6
- 238000005491 wire drawing Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model relates to the technical field of lawn wiredrawing machines and discloses a multifunctional online cladding machine, which comprises a machine case, wherein two cladding machines are arranged on the machine case, each cladding machine comprises a yarn guiding wheel, an upper yarn guiding disc and a branching rotor which are rotationally connected with the upper end surface of the machine case, a transversely arranged mounting frame is arranged at the middle position of the machine case, a twisting rotor for mounting cladding yarns is arranged on the mounting frame, a speed measuring wheel, a lower yarn guiding disc, a yarn branching rotor and a transition wheel which are positioned below the twisting rotor are rotationally connected with the mounting frame, a winding mechanism is arranged on the lower end surface of the machine case and is mainly used for supporting a lawn wiredrawing machine unit, yarn cladding straight yarns can be wound into a cylinder shape, the use of a later lawn loom is facilitated, the online cladding machine is arranged behind straight yarn equipment to replace the traditional winding machine, and processes such as online cladding, twisting and winding, rewinding and stranding are realized, and abrasion damage of the equipment to grass yarns is reduced.
Description
Technical Field
The utility model belongs to the technical field of lawn wiredrawing machines, and particularly relates to a multifunctional online cladding machine.
Background
In the lawn wire drawing unit, the straight wire is wound by the winding machine after the straight wire device, and the straight wire is wound by the winding machine, so that the straight wire can be effectively protected from being damaged by external objects or environments, and the wound straight wire is convenient for the subsequent processing flow;
the traditional winding machine needs to perform processes such as rewinding and stranding again after winding the straight wires, repeated stretching, bending and friction are performed on the grass wires, abrasion of the grass wires is increased, the service life of the grass wires is prolonged, the processes such as rewinding and stranding again can increase the stress and the friction frequency of the grass wires, abrasion of the grass wires is further increased, the problems such as scratch, breakage and thinning of the surfaces of the grass wires can be caused, and the quality and the service life of the grass wires are further reduced.
Therefore, the processing technology of the grass yarns is reduced, the abrasion to the grass yarns can be reduced, and the integrity and quality of the grass yarns are maintained.
Disclosure of Invention
The utility model aims to provide a multifunctional online coating machine so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the multifunctional online coating machine comprises a machine case, wherein two coating machines are arranged on the machine case, each coating machine comprises a godet wheel, an upper godet disc and a branching rotor which are rotationally connected with the upper end surface of the machine case, a transversely arranged mounting frame is arranged at the middle position of the machine case, a twisting rotor for mounting coating yarns is arranged on the mounting frame, a speed measuring wheel, a lower godet disc, a branching rotor and a transition wheel which are positioned below the twisting rotor are rotationally connected with the mounting frame, and a winding mechanism is arranged on the lower end surface of the machine case and positioned below the mounting frame;
the multifunctional online coating machine is composed of two spindle coating machines, and a plurality of spindle coating machines can be combined into one online coating machine according to the requirements of clients.
Preferably, the godet wheel is used for guiding and conveying the main yarns to the upper godet disc and the branching rotor in sequence, and the main yarns are wound on the upper godet disc and the branching rotor.
Preferably, the twisting rotor is provided with a central hole which is matched with the main yarn to pass through.
Preferably, the main yarn passes through a central hole of the twisting rotor, is wound on a lower yarn guide disc and a yarn dividing rotor after passing through a speed measuring wheel, and is conveyed to a winding and yarn feeding station of a winding mechanism through a transition wheel;
the front end of the wrapping yarn on the twisting rotor bypasses the main yarn and is knotted with the main yarn, and the wrapping yarn is wound by the winding mechanism after passing through the lower yarn guide disc, the yarn dividing rotor and the transition wheel along with the main yarn.
The utility model has the technical effects and advantages that: the multifunctional online cladding machine is mainly used for matching with a lawn wiredrawing machine set, can wrap yarn (Qu Si/cladding yarn) with straight yarns into a cylinder shape, is convenient for a subsequent lawn loom to use, is arranged behind straight yarn equipment, replaces a traditional winding machine, realizes online cladding, twisting and winding, and reduces abrasion damage of the equipment to grass yarns compared with the traditional technology of saving the processes of rewinding, stranding and the like after the straight yarn winding is saved;
the multifunctional online cladding machine adopts a one-step method of wrapping yarn cladding straight yarn by using moving grass wrapping yarn (moving grass wrapping yarn) -straight yarn plus Qu Si wrapping yarn (straight yarn, curved yarn wrapping yarn) -curved yarn Bao Zhisi ply, or a two-step method of wrapping yarn cladding straight yarn by using moving grass wrapping yarn-straight yarn plus Qu Si wrapping yarn-curved yarn Bao Zhisi ply-straight yarn twisting-Qu Si twisting to finish yarn cladding straight yarn winding;
the multifunctional online cladding machine is composed of two spindle cladding machines, and a plurality of spindle cladding machines can be combined into one online cladding machine according to the requirements of customers;
the multifunctional online coating machine controls yarn tension adjustment by the speed difference between an upper yarn guide disc and a lower yarn guide disc, and a coating yarn B arranged on a twisting rotor rotates and winds on a main yarn A at a high speed by the high speed rotation of the twisting rotor to form a coating yarn B coating the main yarn A, wherein the twist of the coating yarn B is in a proportional relation with the linear speed v of the lower yarn guide disc and the rotating speed r of the twisting rotor, so that the twist adjustment can be realized.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front view of the present utility model;
fig. 3 is a left side view of the present utility model.
In the figure: 1. an upper wire guide plate; 2. a lower wire guide plate; 3. a twisting rotor; 5. a godet wheel; 6. a branching rotor; 7. a tachometer wheel; 8. a yarn separating rotor; 9. a transition wheel; 10. a winding mechanism; 11. a chassis; 12. a mounting frame; A. a main yarn; B. and coating the yarn.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a multifunctional online coating machine as shown in fig. 1-3, which comprises a machine case 11, wherein two coating machines are arranged on the machine case 11, each coating machine comprises a godet wheel 5, an upper godet disk 1 and a branching rotor 6 which are rotationally connected with the upper end surface of the machine case 11, a transversely arranged mounting frame 12 is arranged at the middle position of the machine case 11, a twisting rotor 3 for mounting a coating yarn B is arranged on the mounting frame 12, a speed measuring wheel 7, a lower godet disk 2, a branching rotor 8 and a transition wheel 9 which are positioned below the twisting rotor 3 are rotationally connected on the mounting frame 12, a winding mechanism 10 is arranged on the lower end surface of the machine case 11, and the winding mechanism 10 is positioned below the mounting frame 12.
The godet wheel 5 is used for guiding and conveying the main yarn A to the upper godet 1 and the branching rotor 6 in sequence, and the main yarn A is wound on the upper godet 1 and the branching rotor 6.
The twisting rotor 3 is provided with a central hole which is matched with the main yarn A to pass through.
The main yarn A passes through a central hole of the twisting rotor 3, passes through the speed measuring wheel 7, is wound on the lower yarn guiding disc 2 and the yarn dividing rotor 8, and is conveyed to a winding and yarn feeding station of the winding mechanism 10 through the transition wheel 9;
after the front end of the wrapping yarn B on the twisting rotor 3 bypasses the main yarn A and is knotted with the main yarn A, the wrapping yarn B is wound by the winding mechanism 10 along with the main yarn A after passing through the lower yarn guide disc 2, the yarn dividing rotor 8 and the transition wheel 9.
The main yarn A is conveyed to an upper yarn guiding disc 1 and a branching rotor 6 through a yarn guiding wheel 5, passes through a central hole of a twisting rotor 3 after being wound, is twisted with a cladding yarn B on the twisting rotor 3, is wound on a yarn guiding disc and a yarn separating rotor 8 after passing through a speed measuring wheel 7, and is finally conveyed to a winding mechanism 10 through a transition wheel 9 for winding;
the yarn (Qu Si/cladding yarn) can be wrapped with the straight yarn and rolled into a cylinder, so that the use of a later lawn loom is facilitated, an online wrapping machine is arranged behind the straight yarn equipment to replace a traditional rolling machine, online wrapping, twisting and rolling are realized, and compared with the traditional process, the processes of rewinding, stranding and the like are omitted after the straight yarn is rolled, so that the abrasion damage of the equipment to the grass yarn is reduced;
the multifunctional online coating machine can realize online coating, twisting and rolling once, complicated processes such as rewinding and stranding are not needed, production time is saved, production efficiency is improved, compared with the traditional process, equipment cost of the online coating machine is possibly high, waste of process links and materials is reduced due to the fact that processes such as rewinding and stranding are reduced after winding the straight wires, production cost can be reduced, operation of the online coating machine is relatively simple, operation and adjustment by multiple persons are not needed, and labor cost and time cost of personnel training are reduced.
The operation flow of the multifunctional online coating machine comprises the following steps:
1. mounting the covered yarn B on the twisting rotor 3;
2. the main yarn A is taken from the last yarn guide disc of the yarn straightening machine by a suction gun, and is wound on the upper yarn guide disc 1 and the yarn dividing rotor 8 through a front end yarn hanging hook and a yarn guide wheel 5, so that the purpose that the upper yarn guide disc 1 actively pulls the main yarn A to run (the yarn dividing rotor 8 mainly plays the role that the main yarn A runs on the upper yarn guide disc 1, and the yarns are not overlapped and run in a staggered manner) is achieved;
3. the main yarn A is pulled by a suction gun to pass through the central hole of the twisting rotor 3 (one hand of suction gun draws the main yarn A to wind from the outer side of the twisting rotor 3 to the bottom of the twisting rotor 3, the suction gun nozzle is aligned with the central hole of the twisting rotor 3, so that negative pressure is generated in the central hole of the twisting rotor 3, the yarn of the main yarn A positioned at the upper end position of the twisting rotor 3 is pinched by the other hand, and is placed at the upper end of the central of the twisting rotor 3 and rapidly cut off the main yarn A, so that the main yarn A is pulled by the negative pressure of the central hole of the twisting rotor 3 to pass through the central hole of the twisting rotor 3 and is sucked and pulled by the suction gun);
4. the main yarn A is pulled by a suction gun to pass through a speed measuring wheel 7 and is wound on a lower wire guide disc 2 and a wire dividing rotor 8, so that the purpose that the lower wire guide disc 2 actively pulls the main yarn A to run (the wire dividing rotor 8 mainly plays the role that the main yarn A runs on the lower wire guide disc 2, and the yarns are not overlapped and run in a staggered way) is achieved;
5. the main yarn A is pulled by a suction gun to pass through a transition wheel 9, and the suction gun is arranged at a winding and yarn feeding position;
6. the front end of the cladding yarn B arranged on the twisting rotor 3 bypasses the main yarn A, is knotted and fixed with the main yarn A, the cladding yarn B is pulled by the main yarn A to run forward, and when the front end of the cladding yarn B appears on the lower yarn guide disc 2, the twisting rotor 3 is opened to rotate;
7. the suction gun pulls the wrapping yarn B and the main yarn A to be rolled up, so that the wrapping yarn B and the main yarn A are rolled up and molded;
8. when the use of the wrapping yarn B is finished, a suction gun is used for picking up the main yarn A between the upper yarn guide disc 1 and the twisting rotor 3, and the suction gun and the main yarn A between the twisting rotor 3 are cut off, so that the suction gun pulls the main yarn A;
and (3) replacing the yarn B coated on the twisting rotor 3, and repeating the operation steps 3, 4, 5, 6 and 7 after the replacement and installation are finished.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (4)
1. The utility model provides a multi-functional online cladding machine, includes quick-witted case (11), its characterized in that: be equipped with two spindle cladding machines on machine case (11), every spindle cladding machine all includes godet wheel (5), last godet (1) and branch line rotor (6) that machine case (11) upper end surface rotated and is connected, the intermediate position department of machine case (11) is equipped with horizontal mounting bracket (12) that set up, be equipped with on mounting bracket (12) and be used for installing the twisting rotor (3) of cladding yarn (B), still rotate on mounting bracket (12) and be connected with speed measuring wheel (7), lower godet (2), branch silk rotor (8) and transition wheel (9) that are located twisting rotor (3) below, machine case (11) lower extreme surface is equipped with winding mechanism (10), winding mechanism (10) are located the below of mounting bracket (12).
2. The multifunctional online coating machine according to claim 1, wherein: the yarn guiding wheel (5) is used for guiding and conveying the main yarn (A) to the upper yarn guiding disc (1) and the yarn separating rotor (6) in sequence, and the main yarn (A) is wound on the upper yarn guiding disc (1) and the yarn separating rotor (6).
3. The multifunctional online coating machine according to claim 2, wherein: the twisting rotor (3) is provided with a central hole which is matched with the main yarn (A) to pass through.
4. A multi-functional on-line cladding machine according to claim 3, wherein: the main yarn (A) passes through a central hole of the twisting rotor (3), is wound on the lower yarn guide disc (2) and the yarn dividing rotor (8) after passing through the speed measuring wheel (7), and is conveyed to a winding and yarn feeding station of the winding mechanism through the transition wheel (9);
after the front end of the wrapping yarn (B) on the twisting rotor (3) bypasses the main yarn (A) and is knotted with the main yarn (A), the wrapping yarn (B) is wound by a winding mechanism (10) along with the main yarn (A) after passing through the lower yarn guide disc (2), the yarn separating rotor (8) and the transition wheel (9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322149857.7U CN220619258U (en) | 2023-08-10 | 2023-08-10 | Multifunctional on-line cladding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322149857.7U CN220619258U (en) | 2023-08-10 | 2023-08-10 | Multifunctional on-line cladding machine |
Publications (1)
Publication Number | Publication Date |
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CN220619258U true CN220619258U (en) | 2024-03-19 |
Family
ID=90222590
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322149857.7U Active CN220619258U (en) | 2023-08-10 | 2023-08-10 | Multifunctional on-line cladding machine |
Country Status (1)
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CN (1) | CN220619258U (en) |
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2023
- 2023-08-10 CN CN202322149857.7U patent/CN220619258U/en active Active
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