CN220616400U

CN220616400U - Full-automatic soft bucket sealing, cap screwing and filling all-in-one machine

Info

Publication number: CN220616400U
Application number: CN202322114373.9U
Authority: CN
Inventors: 胡璐
Original assignee: Zhejiang Xinke Medical Technology Co ltd
Current assignee: Zhejiang Xinke Medical Technology Co ltd
Priority date: 2023-08-08
Filing date: 2023-08-08
Publication date: 2024-03-19
Anticipated expiration: 2033-08-08

Abstract

The utility model provides a full-automatic soft bucket sealing, cap screwing and filling integrated machine, and belongs to the technical field of filling equipment. The soft barrel solves the problems that the barrel body of the existing soft barrel is easy to stretch and deform, the soft barrel can collapse during filling and the like. The utility model comprises a frame, a fixed disc fixedly arranged on the frame, a rotary disc rotatably arranged on the frame, and a driving mechanism for driving the rotary disc to rotate, wherein the rotary disc and the fixed disc are coaxially arranged at intervals up and down, a feeding station, a filling station, a film sealing station and a cap screwing station are uniformly arranged on the fixed disc at intervals along the circumferential direction of the fixed disc, a plurality of processing stations are arranged on the rotary disc, and the rotary disc is driven by the driving mechanism to enable the processing stations to sequentially pass through the feeding station, the filling station, the film sealing station and the cap screwing station and sequentially finish feeding, filling, film sealing and cap screwing actions. The utility model has the advantages that the operations of filling, sealing films and screwing covers are automatically completed through the rotation of the turntable, and the automation degree is high.

Description

Full-automatic soft bucket sealing, cap screwing and filling all-in-one machine

Technical Field

The utility model belongs to the technical field of filling equipment, and relates to a full-automatic soft bucket sealing, cap screwing and filling integrated machine.

Background

At present, some soft packaging barrels in the market can be used as containers for filling liquid and paste, and have the advantages of being foldable, light in weight, convenient to store and transport, low in breakage rate, simple and convenient to use and recyclable, and the storage, transportation and packaging cost is reduced.

The operation flow of the filling process for the soft barrel in the market at present is as follows: and (5) putting the soft barrels into a filling machine one by workers, after filling, manually transferring the soft barrels into a film sealing machine for sealing, and finally covering a cover. The filling, the sealing and the screwing are all required to be operated independently or manually. The operation process is relatively troublesome, the labor is wasted, and the qualification rate of the product is low.

When filling is carried out through the filling machine, because the ladle body of the soft ladle is easy to stretch and deform, the soft ladle cannot be directly placed on the tray to carry out conventional filling like a hard ladle, and the soft ladle can collapse, so that the soft ladle needs to be manually held for filling during filling, and time and labor are wasted.

Disclosure of Invention

The utility model aims at solving the problems in the existing soft barrel filling process, and provides filling equipment capable of automatically completing filling, film sealing and cap screwing.

The aim of the utility model can be achieved by the following technical scheme:

the utility model provides a full-automatic soft bucket seals spiral cover filling all-in-one, its characterized in that includes the frame, sets firmly fixed disk in the frame, rotates carousel, the drive carousel pivoted actuating mechanism that sets up in the frame, carousel and fixed disk coaxial and upper and lower interval set up, evenly spaced along its circumference on the fixed disk is equipped with material loading station, filling station, sealing membrane station and spiral cover station, and filling station, sealing membrane station and spiral cover station department correspond respectively and are equipped with filling mechanism, sealing membrane mechanism and spiral cover mechanism, be equipped with a plurality of processing stations on the carousel, the carousel makes each processing station pass through material loading station, filling station, sealing membrane station and spiral cover station in proper order under actuating mechanism's drive to accomplish material loading, filling, sealing membrane, spiral cover action in proper order.

In the full-automatic soft bucket sealing, cap screwing and filling all-in-one machine, the feeding station, the filling station, the film sealing station and the cap screwing station are all provided with clamping mechanisms which are used for clamping the mouths of soft buckets on the corresponding processing stations; the clamping mechanism is fixedly arranged on the turntable, so that the clamping mechanism is kept in a state of clamping the barrel opening to sequentially finish the actions of filling, sealing films and screwing covers.

In the full-automatic soft bucket sealing, cap screwing and filling integrated machine, the clamping mechanism comprises clamping jaws and clamping jaw cylinders, wherein the clamping jaws are symmetrically arranged left and right, and the clamping jaw cylinders are used for driving the clamping jaws to open and close.

In the full-automatic soft bucket sealing, cap screwing and filling integrated machine, the turntable is provided with a plurality of conveying components, and the conveying surfaces of the conveying components form the processing stations; the conveying assembly comprises a mounting seat and conveying rollers rotatably arranged on the mounting seat, a plurality of conveying rollers are arranged at intervals along the radial direction of the turntable, two adjacent conveying rollers are in transmission connection through a transmission piece, and the conveying assembly further comprises a first driving piece which is used for driving one of the conveying rollers to rotate.

In the full-automatic soft bucket sealing, cap screwing and filling all-in-one machine, the sealing, cap screwing and filling all-in-one machine further comprises a conveying mechanism, the conveying mechanism comprises a conveying frame, a plurality of conveying wheels which are rotatably arranged on the conveying frame, a conveying belt which is wound on the conveying wheels, and a motor which drives the conveying wheels to rotate, the output end of the conveying mechanism corresponds to a feeding station on a fixed disc, a plurality of soft buckets are arranged and placed on the conveying belt, the barrel mouth faces upwards, and the conveying mechanism conveys the soft buckets to a conveying assembly below the feeding station one by one.

In the full-automatic soft bucket sealing cap-screwing filling all-in-one machine, the filling mechanism comprises a fixing frame, a mounting plate, a hopper and a filling head, wherein the hopper and the filling head are fixedly arranged on the mounting plate, one end of the filling head is communicated with a discharge hole of the hopper, the fixing frame is fixedly arranged on the fixing plate, the mounting plate is vertically arranged on the fixing frame in a sliding mode, and a driving piece II is arranged on the fixing frame and used for driving the mounting plate, the hopper and the filling head to lift, so that the filling head is inserted into the soft bucket for filling.

In the full-automatic soft bucket sealing cap filling all-in-one machine, the film sealing mechanism comprises a mounting frame, a fixing plate, a sucker and a charging basket, wherein the aluminum film is placed in the charging basket in a laminated mode, the sucker is arranged on the fixing plate, the fixing plate is further provided with a driving piece for driving the sucker to lift, the fixing plate is arranged on the mounting frame, the driving piece is arranged on the mounting frame and is used for driving the fixing plate to rotate, so that the sucker rotates to the upper portion of the charging basket and adsorbs an aluminum film, the driving piece drives the sucker to descend and covers the aluminum film at the bunghole of the soft bucket, a coil is further arranged on the mounting frame, and the aluminum film is adhered to the bunghole of the soft bucket after the coil is electrified.

In the full-automatic soft bucket sealing, cap screwing and filling integrated machine, the cap screwing mechanism comprises a cap screwing seat, a guide block fixedly arranged on the cap screwing seat, a push block horizontally arranged on the cap screwing seat, a bottom plate vertically arranged on the cap screwing seat in a sliding mode, and a pressing block rotatably arranged on the bottom plate, wherein the guide block covers the bucket opening of the soft bucket, the cap screwing seat is provided with a driving piece five for driving the push block to horizontally move to push the bucket cover into the guide block so that the bucket cover falls to the bucket opening of the soft bucket along the inner cavity of the guide block, the cap screwing seat is also provided with a driving piece six for driving the bottom plate to descend so that the pressing block is tightly pressed on the bucket cover, and the bottom plate is provided with a driving piece seven for driving the pressing block to rotate so that the bucket cover is tightly screwed on the soft bucket.

Compared with the prior art, the soft barrel is conveyed to the feeding station through the conveying mechanism, can be sequentially conveyed to the filling station, the film sealing station and the cover screwing station through rotation of the rotary table to correspondingly finish filling, film sealing and cover screwing, and after the cover screwing is finished, the soft barrel is conveyed out through the conveying assembly below the cover screwing station, so that manual intervention is not needed in the whole process, the labor cost is greatly saved, and the degree of automation is high. The clamping mechanism is used for clamping the bung hole for filling, sealing the film and screwing the cover, so that the positioning is accurate, and the sealing quality is also greatly improved.

Drawings

FIG. 1 is a schematic general construction of the present utility model;

FIG. 2 is a schematic view of the overall structure of the holding pan and the loading pan of the present utility model;

FIG. 3 is a top view of the present utility model;

fig. 4 is an enlarged schematic view of the clamping mechanism of the present utility model.

In the figure, 1, a rack; 2. a fixed plate; 3. a turntable; 4. a feeding station; 5. a filling station; 6. a film sealing station; 7. a cap screwing station; 8. a clamping jaw; 9. a clamping jaw cylinder; 10. a mounting base; 11. a conveying roller; 12. a carriage; 13. a conveyor belt; 14. a fixing frame; 15. a mounting plate; 16. a hopper; 17. a filling head; 18. and a sucking disc.

Detailed Description

The following are specific embodiments of the present utility model and the technical solutions of the present utility model will be further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.

As shown in fig. 1 to 3, the full-automatic soft bucket sealing and cap screwing and filling integrated machine is characterized by comprising a frame 1, a fixed disc 2 fixedly arranged on the frame 1, a rotary disc 3 rotatably arranged on the frame 1 and a driving mechanism for driving the rotary disc 3 to rotate, wherein the rotary disc 3 and the fixed disc 2 are coaxially arranged at intervals up and down, a feeding station 4, a filling station 5, a film sealing station 6 and a cap screwing station 7 are uniformly arranged on the fixed disc 2 at intervals along the circumferential direction of the fixed disc, the filling station 5, the film sealing station 6 and the cap screwing station 7 are respectively and correspondingly provided with a filling mechanism, a film sealing mechanism and a cap screwing mechanism, a plurality of processing stations are arranged on the rotary disc 3, and each processing station sequentially passes through the feeding station 4, the filling station 5, the film sealing station 6 and the cap screwing station 7 under the driving of the driving mechanism, and feeding, filling, film sealing and cap screwing actions are sequentially completed.

The turntable 3 is provided with a plurality of conveying components, and the conveying surface of each conveying component forms the processing station; the conveying assembly comprises a mounting seat 10, conveying rollers 11 rotatably arranged on the mounting seat 10, a plurality of conveying rollers 11 are arranged at intervals along the radial direction of the turntable 3, two adjacent conveying rollers 11 are in transmission connection through a transmission piece, and the conveying assembly further comprises a first driving piece which is used for driving one of the conveying rollers 11 to rotate.

As shown in fig. 4, the feeding station 4, the filling station, the film sealing station 6 and the cap screwing station 7 are respectively provided with a clamping mechanism for clamping the bung of the soft barrel on the corresponding processing station; the clamping mechanism is fixedly arranged on the turntable, so that the clamping mechanism is kept in a state of clamping the barrel opening to sequentially finish the actions of filling, sealing films and screwing covers. The clamping mechanism comprises clamping jaws 8 which are symmetrically arranged left and right and clamping jaw cylinders 9 which drive the clamping jaws 8 to open and close.

The sealing cap-screwing filling all-in-one machine further comprises a conveying mechanism, the conveying mechanism comprises a conveying frame 12, a plurality of conveying wheels which are rotatably arranged on the conveying frame 12, a conveying belt 13 which is wound on the conveying wheels, and a motor which drives the conveying wheels to rotate, the output end of the conveying mechanism corresponds to the feeding station 4 on the fixed disc 2, a plurality of soft barrels are arranged on the conveying belt 13 and the barrel openings of the soft barrels face upwards, and the conveying mechanism conveys the soft barrels to a conveying assembly below the feeding station 4 one by one.

The filling mechanism comprises a fixing frame 14, a mounting plate 15, a hopper 16 and a filling head 17, wherein the hopper 16 and the filling head 17 are fixedly arranged on the mounting plate 15, one end of the filling head 17 is communicated with a discharge hole of the hopper 16, the fixing frame 14 is fixedly arranged on the fixing plate 2, the mounting plate 15 is vertically and slidably arranged on the fixing frame 14, and a second driving piece is arranged on the fixing frame 14 and used for driving the mounting plate 15, the hopper 16 and the filling head 17 to lift, so that the filling head 17 is inserted into a soft barrel for filling.

The film sealing mechanism comprises a mounting frame, a fixing plate, a sucker 18 and a charging basket, wherein the aluminum film is placed in the charging basket in a stacked mode, the sucker 18 is arranged on the fixing plate, a driving part is further arranged on the fixing plate and used for driving the sucker 18 to lift, the fixing plate is arranged on the mounting frame, a driving part four is arranged on the mounting frame and used for driving the fixing plate to rotate, so that the sucker 18 rotates to the upper side of the charging basket and adsorbs an aluminum film, the driving part three drives the sucker 18 to descend and cover the aluminum film at the bunghole of the flexible drum, a coil is further arranged on the mounting frame, and the aluminum film is adhered to the bunghole of the flexible drum after the coil is electrified.

The cap screwing mechanism comprises a cap screwing seat, a guide block fixedly arranged on the cap screwing seat, a push block horizontally arranged on the cap screwing seat in a sliding manner, a bottom plate vertically arranged on the cap screwing seat in a sliding manner, and a pressing block rotatably arranged on the bottom plate, wherein the guide block covers the barrel opening of the soft barrel, a driving piece five is arranged on the cap screwing seat and is used for driving the push block to horizontally move so as to push the barrel cover into the guide block, so that the barrel cover falls to the barrel opening of the soft barrel along the inner cavity of the guide block, a driving piece six is further arranged on the cap screwing seat and is used for driving the bottom plate to descend so as to press the pressing block on the barrel cover, and a driving piece seven is arranged on the bottom plate and is used for driving the pressing block to rotate so as to screw the barrel cover on the soft barrel.

The working process of the utility model is as follows:

1. the conveying mechanism conveys the soft barrel to a conveying assembly below the feeding station 4, a first driving part on the conveying assembly drives a conveying roller 11 to rotate forward, the soft barrel is conveyed forward in a direction close to the center of the fixed disc 2 until the barrel opening of the soft barrel moves into two clamping jaws 8 below the feeding station 4, and the clamping jaws 8 clamp the barrel opening;

2. the driving mechanism drives the turntable 3 to rotate by 90 degrees, so that the conveying assembly below the feeding station 4 rotates below the filling station 5, and the driving piece II drives the filling head 17 to descend, so that the filling head 17 is inserted into the soft barrel for filling;

3. after filling is completed, the filling head 17 is lifted and reset, the driving mechanism drives the turntable 3 to rotate 90 degrees, so that the conveying assembly below the filling station 5 rotates below the film sealing station 6, and film sealing is started;

4. after the film sealing is completed, the driving mechanism drives the turntable 3 to rotate 90 degrees, so that the conveying assembly below the film sealing station 6 rotates below the cap screwing station 7, and cap screwing is started;

5. after the cap is screwed, the clamping jaw 8 is opened, the conveying assembly reversely conveys, the barrel opening of the soft barrel is withdrawn from the clamping jaw 8, and the conveying assembly continuously reversely conveys to send the soft barrel out.

It should be understood that in the claims, the specification of the present utility model, all "including … …" should be interpreted as open-ended meaning that it is equivalent to "at least … …", and not as closed-ended meaning that it should not be interpreted to "include … …" only.

The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.

Claims

1. The utility model provides a full-automatic soft bucket seals spiral cover filling all-in-one, its characterized in that includes frame (1), sets firmly fixed disk (2) on frame (1), rotates carousel (3) that set up on frame (1), drive carousel (3) pivoted actuating mechanism, carousel (3) and fixed disk (2) coaxial and upper and lower interval set up, evenly be equipped with material loading station (4), filling station (5), sealing membrane station (6) and spiral cover station (7) along its circumference on fixed disk (2), filling station (5), sealing membrane station (6) and spiral cover station (7) do not correspond respectively and are equipped with filling mechanism, sealing membrane mechanism and spiral cover mechanism, be equipped with a plurality of processing stations on carousel (3), carousel (3) make each processing station pass through material loading station (4), filling station (5), sealing membrane station (6) and spiral cover station (7) in proper order under the drive of actuating mechanism to accomplish material loading, filling, sealing membrane, spiral cover action in proper order.

2. The full-automatic soft bucket sealing, capping and filling all-in-one machine according to claim 1, wherein the feeding station (4), the filling station, the film sealing station (6) and the capping station (7) are respectively provided with a clamping mechanism which is used for clamping the bung of the soft bucket on the corresponding processing station; the clamping mechanism is fixedly arranged on the turntable, so that the clamping mechanism is kept in a state of clamping the barrel opening to sequentially finish the actions of filling, sealing films and screwing covers.

3. The full-automatic soft bucket sealing, capping and filling integrated machine according to claim 2, wherein the clamping mechanism comprises clamping jaws (8) which are symmetrically arranged left and right and clamping jaw cylinders (9) which drive the clamping jaws (8) to open and close.

4. The full-automatic soft bucket sealing, capping and filling integrated machine according to claim 1, wherein a plurality of conveying components are arranged on the turntable (3), and the conveying surfaces of the conveying components form the processing stations; the conveying assembly comprises a mounting seat (10), conveying rollers (11) rotatably arranged on the mounting seat (10), a plurality of conveying rollers (11) are arranged at intervals along the radial direction of the turntable (3), two adjacent conveying rollers (11) are in transmission connection through a transmission piece, and the conveying assembly further comprises a first driving piece which is used for driving one of the conveying rollers (11) to rotate.

5. The full-automatic soft bucket sealing, capping and filling all-in-one machine according to claim 4, further comprising a conveying mechanism, wherein the conveying mechanism comprises a conveying frame (12), a plurality of conveying wheels rotatably arranged on the conveying frame (12), a conveying belt (13) wound on the conveying wheels and a motor for driving the conveying wheels to rotate, the output end of the conveying mechanism corresponds to a feeding station (4) on the fixed disc (2), a plurality of soft buckets are arranged on the conveying belt (13) in an arrangement mode, the bucket openings of the soft buckets face upwards, and the conveying mechanism conveys the soft buckets one by one to a conveying assembly below the feeding station (4).

6. The full-automatic soft bucket sealing, capping and filling all-in-one machine according to claim 1, wherein the filling mechanism comprises a fixing frame (14), a mounting plate (15), a hopper (16) and a filling head (17), wherein the hopper (16) and the filling head (17) are fixedly arranged on the mounting plate (15), one end of the filling head (17) is communicated with a discharge hole of the hopper (16), the fixing frame (14) is fixedly arranged on a fixing disc (2), the mounting plate (15) is vertically and slidably arranged on the fixing frame (14), and a driving piece II is arranged on the fixing frame (14) and used for driving the mounting plate (15), the hopper (16) and the filling head (17) to lift, so that the filling head (17) is inserted into a soft bucket for filling.

7. The full-automatic soft bucket sealing, capping and filling all-in-one machine according to claim 1, wherein the film sealing mechanism comprises a mounting frame, a fixing plate, a sucker (18) and a charging bucket, wherein the aluminum film is placed in the charging bucket in a laminated mode, the sucker (18) is arranged on the fixing plate, a driving member is further arranged on the fixing plate and used for driving the sucker (18) to lift, the fixing plate is arranged on the mounting frame, a driving member four is arranged on the mounting frame and used for driving the fixing plate to rotate, so that the sucker (18) rotates to the upper portion of the charging bucket and adsorbs an aluminum film, the driving member three drives the sucker (18) to descend and covers the aluminum film at the bunghole of the soft bucket, and a coil is further arranged on the mounting frame and used for bonding the aluminum film at the bunghole of the soft bucket after the coil is electrified.

8. The full-automatic soft bucket sealing, cap screwing and filling integrated machine according to claim 1, wherein the cap screwing mechanism comprises a cap screwing seat, a guide block fixedly arranged on the cap screwing seat, a push block horizontally arranged on the cap screwing seat, a bottom plate vertically arranged on the cap screwing seat in a sliding manner, and a pressing block rotationally arranged on the bottom plate, the guide block is covered on the barrel mouth of the soft bucket, a driving part five is arranged on the cap screwing seat and is used for driving the push block to horizontally push the barrel cover into the guide block so that the barrel cover falls to the barrel mouth of the soft bucket along the inner cavity of the guide block, a driving part six is also arranged on the cap screwing seat and is used for driving the bottom plate to descend so that the pressing block is tightly pressed on the barrel cover, and a driving part seven is arranged on the bottom plate and is used for driving the pressing block to rotate so that the barrel cover is screwed on the soft bucket.