CN220614484U - A multi-stage mixing tank - Google Patents
A multi-stage mixing tank Download PDFInfo
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- CN220614484U CN220614484U CN202322207190.1U CN202322207190U CN220614484U CN 220614484 U CN220614484 U CN 220614484U CN 202322207190 U CN202322207190 U CN 202322207190U CN 220614484 U CN220614484 U CN 220614484U
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Abstract
本实用新型公开了一种多级搅拌罐,具体涉及搅拌罐技术领域,包括罐体,所述罐体内部设有用于混合物料的搅拌组件;所述搅拌组件包括支撑轴,所述支撑轴设于罐体顶部,所述支撑轴外部套接有两个上下间隔分布的第一皮带轮,两个第一皮带轮相远离的一侧均设有第二皮带轮。本实用新型通过电机同步驱使支撑轴和两个第一皮带轮转动,支撑轴带动搅拌轴上的多个一级搅拌叶转动,两个第一皮带轮通过对应的皮带带动第二皮带轮上的固定轴转动,固定轴再借助从锥齿轮与主锥齿轮的啮合带动固定柱上的多个二级搅拌叶转动,以此可以在罐体内部进行两种不同方向的搅拌操作,进而能对物料进行充分搅拌和混合。
The utility model discloses a multi-stage mixing tank, specifically related to the technical field of mixing tanks. It includes a tank body, and a stirring component for mixing materials is provided inside the tank body; the stirring component includes a support shaft, and the support shaft is provided with On the top of the tank, two first pulleys spaced up and down are connected to the outside of the support shaft, and second pulleys are provided on the sides far away from the two first pulleys. The utility model uses a motor to synchronously drive the support shaft and the two first pulleys to rotate. The support shaft drives a plurality of first-level stirring blades on the stirring shaft to rotate. The two first pulleys drive the fixed shaft on the second pulley to rotate through the corresponding belts. , the fixed shaft then drives the multiple secondary stirring blades on the fixed column to rotate through the meshing of the slave bevel gear and the main bevel gear, so that stirring operations in two different directions can be carried out inside the tank, and the material can be fully stirred. and mix.
Description
技术领域Technical field
本实用新型涉及搅拌罐技术领域,更具体地说是一种多级搅拌罐。The utility model relates to the technical field of mixing tanks, and is more specifically a multi-stage mixing tank.
背景技术Background technique
混凝土搅拌是将水泥、石灰、水等材料混合后搅拌均匀的一种操作方法。混凝土搅拌站广泛应用于我国工业、农业、交通、国防、水利、市政等建设工程中,需求量在不断增大。Concrete mixing is an operation method that mixes cement, lime, water and other materials evenly. Concrete mixing stations are widely used in my country's industry, agriculture, transportation, national defense, water conservancy, municipal and other construction projects, and the demand is constantly increasing.
如公开号为CN211440572U的中国专利文件中,包括搅拌罐和一级电机,所述一级电机固定安装在搅拌罐底部的中心位置处,所述搅拌罐内设置有电机箱,所述电机箱的底部固定安装有连接杆,所述连接杆固定安装在一级电机的输出轴上,所述电机箱内固定安装有二级电机,所述搅拌罐内设置有隔板,所述隔板的中心位置处开设有通孔,转动套管的一端穿过通孔与电机箱顶部的中心位置处固定连接,所述连接杆和转动套管上均固定套设有轴承,所述轴承的两侧均固定连接有固定杆二,所述固定杆二的一端与搅拌罐的内侧壁固定连接,该技术方案中的立式混凝土多级搅拌装置设计合理,具有多级搅拌功能,能够有效的提高搅拌的效率。For example, the Chinese patent document with publication number CN211440572U includes a mixing tank and a first-level motor. The first-level motor is fixedly installed at the center of the bottom of the mixing tank. A motor box is provided in the mixing tank. The motor box is A connecting rod is fixedly installed at the bottom. The connecting rod is fixedly installed on the output shaft of the first-level motor. A second-level motor is fixedly installed in the motor box. A partition is provided in the mixing tank. The center of the partition There is a through hole at the position, and one end of the rotating sleeve passes through the through hole and is fixedly connected to the center position of the top of the motor box. The connecting rod and the rotating sleeve are both fixedly equipped with bearings, and both sides of the bearing are There is a fixed rod 2 fixedly connected. One end of the fixed rod 2 is fixedly connected to the inner wall of the mixing tank. The vertical concrete multi-stage mixing device in this technical solution is reasonably designed and has a multi-stage mixing function, which can effectively improve the mixing efficiency. efficiency.
但是,上述技术方案中的搅拌方式和搅拌效果一致,均为纵向的旋转方式,由此导致物料并不能被充分打散和混合,进而会影响物料的搅拌效果,且二级电机、二级传动斜齿轮和而二级被动斜齿轮均安装于搅拌罐内部,不便于工作人员后续的检修维护。However, the mixing method and mixing effect in the above technical solution are consistent, and they are both longitudinal rotation methods. As a result, the materials cannot be fully dispersed and mixed, which in turn affects the mixing effect of the materials. Moreover, the secondary motor and secondary transmission The helical gear and the secondary passive helical gear are installed inside the mixing tank, which is inconvenient for subsequent inspection and maintenance by the staff.
实用新型内容Utility model content
为了克服现有技术的上述缺陷,本实用新型提供一种多级搅拌罐,通过电机同步驱使支撑轴和两个第一皮带轮转动,支撑轴带动搅拌轴上的多个一级搅拌叶转动,两个第一皮带轮通过对应的皮带带动第二皮带轮上的固定轴转动,固定轴再借助从锥齿轮与主锥齿轮的啮合带动固定柱上的多个二级搅拌叶转动,以此可以在罐体内部进行两种不同方向的搅拌操作,进而能对物料进行充分搅拌和混合,以解决上述背景技术中出现的问题。In order to overcome the above-mentioned defects of the prior art, the utility model provides a multi-stage mixing tank, which uses a motor to synchronously drive a support shaft and two first pulleys to rotate. The support shaft drives a plurality of first-level stirring blades on the stirring shaft to rotate. A first pulley drives the fixed shaft on the second pulley to rotate through the corresponding belt, and the fixed shaft drives multiple secondary stirring blades on the fixed column to rotate through the meshing of the slave bevel gear and the main bevel gear, so that the tank can Two stirring operations in different directions are carried out internally, so that the materials can be fully stirred and mixed to solve the problems in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种多级搅拌罐,包括罐体,所述罐体内部设有用于混合物料的搅拌组件;In order to achieve the above purpose, the present utility model provides the following technical solution: a multi-stage mixing tank, including a tank body, the inside of the tank body is provided with a stirring assembly for mixing materials;
所述搅拌组件包括支撑轴,所述支撑轴设于罐体顶部,所述支撑轴外部套接有两个上下间隔分布的第一皮带轮,两个第一皮带轮相远离的一侧均设有第二皮带轮,所述第一皮带轮和第二皮带轮之间设有皮带,所述第一皮带轮和第二皮带轮通过皮带相连接;The stirring assembly includes a support shaft. The support shaft is located on the top of the tank. Two first pulleys spaced up and down are sleeved on the outside of the support shaft. The two first pulleys are provided with a third pulley on the far side. Two pulleys, a belt is provided between the first pulley and the second pulley, and the first pulley and the second pulley are connected by a belt;
所述罐体内部设有搅拌轴,所述搅拌轴顶端通过轴承与罐体内腔顶部活动连接,所述支撑轴底端贯穿罐体并与搅拌轴顶端相连接,所述搅拌轴两侧均安装有多个间隔分布的一级搅拌叶;There is a stirring shaft inside the tank. The top of the stirring shaft is movably connected to the top of the tank cavity through a bearing. The bottom end of the support shaft penetrates the tank and is connected to the top of the stirring shaft. Both sides of the stirring shaft are installed. There are multiple first-level stirring blades distributed at intervals;
所述第二皮带轮底端安装有固定轴,所述固定轴外部套接有两个间隔分布的主锥齿轮,所述主锥齿轮靠近罐体的一侧啮合有从锥齿轮,所述从锥齿轮靠近罐体的一侧安装有固定柱,所述固定柱远离从锥齿轮的一端贯穿罐体并延伸至罐体内部,所述固定柱外部通过轴承与罐体活动连接,所述固定柱靠近罐体的一端顶部和底部均安装有多个间隔分布的二级搅动叶。A fixed shaft is installed at the bottom end of the second pulley, and two main bevel gears distributed at intervals are connected to the outside of the fixed shaft. The main bevel gear is engaged with a slave bevel gear on one side close to the tank body. The slave bevel gear is engaged with the main bevel gear. A fixed column is installed on the side of the gear close to the tank. The fixed column penetrates the tank from one end of the bevel gear and extends to the inside of the tank. The outside of the fixed column is movably connected to the tank through a bearing. The fixed column is close to A plurality of secondary stirring blades distributed at intervals are installed on the top and bottom of one end of the tank.
在一个优选地实施方式中,所述固定轴外部套设有多个固定板,多个固定板之间均匀间隔分布,所述固定板内壁通过轴承与固定轴活动连接,所述固定板安装于罐体靠近固定轴的一侧,两个主锥齿轮分别位于相邻两个固定板之间。In a preferred embodiment, the fixed shaft is covered with a plurality of fixed plates that are evenly spaced apart from each other. The inner wall of the fixed plate is movably connected to the fixed shaft through bearings. The fixed plate is installed on On the side of the tank close to the fixed shaft, the two main bevel gears are located between two adjacent fixed plates.
在一个优选地实施方式中,所述支撑轴顶端设有固定支架,所述固定支架前后两端底部均与罐体顶部相连接,所述支撑轴顶端与固定支架底部活动连接。In a preferred embodiment, a fixed bracket is provided at the top of the support shaft, the bottoms of the front and rear ends of the fixed bracket are connected to the top of the tank, and the top of the support shaft is movably connected to the bottom of the fixed bracket.
在一个优选地实施方式中,所述固定支架顶部安装有电机,所述电机的输出轴贯穿固定支架并与支撑轴顶端相连接。In a preferred embodiment, a motor is installed on the top of the fixed bracket, and the output shaft of the motor penetrates the fixed bracket and is connected to the top end of the support shaft.
在一个优选地实施方式中,所述罐体顶端连通有进料管,所述进料管位于固定支架前侧,所述罐体底端连通有出料管。In a preferred embodiment, the top end of the tank is connected to a feed pipe, the feed pipe is located on the front side of the fixed bracket, and the bottom end of the tank is connected to a discharge pipe.
在一个优选地实施方式中,所述罐体底端安装有多个支脚,多个支脚之间均匀间隔分布。In a preferred embodiment, a plurality of legs are installed on the bottom end of the tank, and the plurality of legs are evenly spaced between them.
本实用新型的技术效果和优点:Technical effects and advantages of this utility model:
通过电机同步驱使支撑轴和两个第一皮带轮转动,支撑轴带动搅拌轴上的多个一级搅拌叶转动,两个第一皮带轮通过对应的皮带带动第二皮带轮上的固定轴转动,固定轴再借助从锥齿轮与主锥齿轮的啮合带动固定柱上的多个二级搅拌叶转动,以此可以在罐体内部进行两种不同方向的搅拌操作,进而能对物料进行充分搅拌和混合,且从锥齿轮、主锥齿轮、第一皮带轮、皮带和第二皮带轮均安装于罐体外部,便于工作人员的后续检修和维护。The support shaft and the two first pulleys are driven to rotate synchronously by the motor. The support shaft drives multiple first-level stirring blades on the mixing shaft to rotate. The two first pulleys drive the fixed shaft on the second pulley to rotate through the corresponding belts. The fixed shaft Then, with the help of the meshing of the slave bevel gear and the main bevel gear, the multiple secondary stirring blades on the fixed column are driven to rotate, so that two different directions of stirring operations can be carried out inside the tank, and the materials can be fully stirred and mixed. The slave bevel gear, the main bevel gear, the first pulley, the belt and the second pulley are all installed outside the tank to facilitate subsequent inspection and maintenance by the staff.
附图说明Description of the drawings
图1为本实用新型的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的罐体剖视图;Figure 2 is a cross-sectional view of the tank body of the present utility model;
图3为本实用新型的搅拌轴主视图;Figure 3 is a front view of the stirring shaft of the present utility model;
图4为本实用新型的固定柱主视图;Figure 4 is a front view of the fixed column of the present utility model;
图5为本实用新型的固定轴主视图。Figure 5 is a front view of the fixed shaft of the present utility model.
附图标记为:1、罐体;2、支撑轴;3、第一皮带轮;4、第二皮带轮;5、皮带;6、搅拌轴;7、一级搅拌叶;8、固定轴;9、主锥齿轮;10、从锥齿轮;11、固定柱;12、二级搅动叶;13、固定板;14、固定支架;15、电机;16、进料管;17、出料管;18、支脚。The reference numbers are: 1. Tank; 2. Support shaft; 3. First pulley; 4. Second pulley; 5. Belt; 6. Mixing shaft; 7. First-level mixing blade; 8. Fixed shaft; 9. Main bevel gear; 10. Slave bevel gear; 11. Fixed column; 12. Secondary stirring blade; 13. Fixed plate; 14. Fixed bracket; 15. Motor; 16. Feed pipe; 17. Discharge pipe; 18. Legs.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all implementations. example. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.
参照说明书附图1-5,本实用新型提供一种多级搅拌罐,包括罐体1,所述罐体1内部设有用于混合物料的搅拌组件;Referring to Figures 1-5 of the description, the utility model provides a multi-stage mixing tank, which includes a tank body 1, and a stirring assembly for mixing materials is provided inside the tank body 1;
如图1、2、4和5所示,所述搅拌组件包括支撑轴2,所述支撑轴2设于罐体1顶部,所述支撑轴2外部套接有两个上下间隔分布的第一皮带轮3,两个第一皮带轮3相远离的一侧均设有第二皮带轮4,所述第一皮带轮3和第二皮带轮4之间设有皮带5,所述第一皮带轮3和第二皮带轮4通过皮带5相连接,通过两组第一皮带轮3、皮带5和第二皮带轮4的配合,可以驱动罐体1两侧的固定轴8同步转动,以此可以便于后续驱动固定柱11上的多个二级搅拌叶转动;As shown in Figures 1, 2, 4 and 5, the stirring assembly includes a support shaft 2. The support shaft 2 is located on the top of the tank 1. The support shaft 2 is sleeved with two first and second shafts spaced up and down. The pulley 3 has a second pulley 4 on the far side of the two first pulleys 3. A belt 5 is provided between the first pulley 3 and the second pulley 4. The first pulley 3 and the second pulley 4 are connected by a belt 5. Through the cooperation of the two sets of first pulley 3, belt 5 and second pulley 4, the fixed shafts 8 on both sides of the tank 1 can be driven to rotate synchronously, so as to facilitate subsequent driving of the fixed shafts 8 on the fixed column 11. Multiple secondary mixing blades rotate;
如图2和3所示,所述罐体1内部设有搅拌轴6,所述搅拌轴6顶端通过轴承与罐体1内腔顶部活动连接,所述支撑轴2底端贯穿罐体1并与搅拌轴6顶端相连接,所述搅拌轴6两侧均安装有多个间隔分布的一级搅拌叶7,支撑轴2带动搅拌轴6上的多个一级搅拌叶7转动,以此可以对物料进行搅拌混合;As shown in Figures 2 and 3, a stirring shaft 6 is provided inside the tank 1. The top end of the stirring shaft 6 is movably connected to the top of the inner cavity of the tank 1 through a bearing. The bottom end of the support shaft 2 penetrates the tank 1 and is Connected to the top of the stirring shaft 6, a plurality of first-level stirring blades 7 distributed at intervals are installed on both sides of the stirring shaft 6. The support shaft 2 drives the multiple first-level stirring blades 7 on the stirring shaft 6 to rotate, so that Stir and mix the materials;
如图1、2、4和5所示,所述第二皮带轮4底端安装有固定轴8,所述固定轴8外部套接有两个间隔分布的主锥齿轮9,所述主锥齿轮9靠近罐体1的一侧啮合有从锥齿轮10,所述从锥齿轮10靠近罐体1的一侧安装有固定柱11,所述固定柱11远离从锥齿轮10的一端贯穿罐体1并延伸至罐体1内部,所述固定柱11外部通过轴承与罐体1活动连接,所述固定柱11靠近罐体1的一端顶部和底部均安装有多个间隔分布的二级搅动叶12,随第二皮带轮4转动的固定轴8同时带动相啮合的主锥齿轮9和从锥齿轮10转动,以此可以驱动固定柱11上的多个第二搅拌叶转动。As shown in Figures 1, 2, 4 and 5, a fixed shaft 8 is installed at the bottom end of the second pulley 4, and two spaced apart main bevel gears 9 are connected to the outside of the fixed shaft 8. The main bevel gears 9. The side of the slave bevel gear 10 close to the tank 1 is engaged with the slave bevel gear 10. The side of the slave bevel gear 10 close to the tank 1 is equipped with a fixed column 11. The end of the fixed column 11 away from the slave bevel gear 10 penetrates the tank 1. And extends to the inside of the tank 1. The outside of the fixed column 11 is movably connected to the tank 1 through bearings. A plurality of spaced secondary stirring blades 12 are installed on the top and bottom of one end of the fixed column 11 close to the tank 1. , the fixed shaft 8 that rotates with the second pulley 4 simultaneously drives the meshed main bevel gear 9 and the slave bevel gear 10 to rotate, thereby driving a plurality of second mixing blades on the fixed column 11 to rotate.
如图1、2、4和5所示,所述固定轴8外部套设有多个固定板13,多个固定板13之间均匀间隔分布,所述固定板13内壁通过轴承与固定轴8活动连接,所述固定板13安装于罐体1靠近固定轴8的一侧,两个主锥齿轮9分别位于相邻两个固定板13之间,通过多个固定板13的设置,便于对固定轴8进行支撑固定,保障固定轴8运转时的稳定性,避免固定轴8出现悬空不稳定的情况。As shown in Figures 1, 2, 4 and 5, the fixed shaft 8 is sleeved with a plurality of fixed plates 13, and the plurality of fixed plates 13 are evenly spaced between them. The inner wall of the fixed plate 13 is connected to the fixed shaft 8 through bearings. Movably connected, the fixed plate 13 is installed on the side of the tank 1 close to the fixed shaft 8, and the two main bevel gears 9 are respectively located between two adjacent fixed plates 13. The arrangement of multiple fixed plates 13 facilitates alignment. The fixed shaft 8 is supported and fixed to ensure the stability of the fixed shaft 8 during operation and prevent the fixed shaft 8 from being unstable in the air.
如图1-3所示,所述支撑轴2顶端设有固定支架14,所述固定支架14前后两端底部均与罐体1顶部相连接,所述支撑轴2顶端与固定支架14底部活动连接,通过固定支架14的设置,便于对支撑轴2进行支撑固定,提高支撑轴2带动第一皮带轮3运转时的稳定性,所述固定支架14顶部安装有电机15,所述电机15的输出轴贯穿固定支架14并与支撑轴2顶端相连接,通过电机15带动支撑轴2和两个第一皮带轮3转动,以此可以提高支撑轴2的运转效率。As shown in Figure 1-3, the top of the support shaft 2 is provided with a fixed bracket 14. The front and rear ends of the fixed bracket 14 are connected to the top of the tank 1. The top of the support shaft 2 is movable with the bottom of the fixed bracket 14. Connection, through the setting of the fixed bracket 14, it is convenient to support and fix the support shaft 2, and improve the stability of the support shaft 2 when driving the first pulley 3. A motor 15 is installed on the top of the fixed bracket 14, and the output of the motor 15 The shaft penetrates the fixed bracket 14 and is connected to the top end of the support shaft 2. The motor 15 drives the support shaft 2 and the two first pulleys 3 to rotate, thereby improving the operating efficiency of the support shaft 2.
如图1和2所示,所述罐体1顶端连通有进料管16,所述进料管16位于固定支架14前侧,所述罐体1底端连通有出料管17,通过进料管16的设置,便于工作人员将物料输送至罐体1内部进行加工,而出料管17的设置,则便于将加工后的物料排出。As shown in Figures 1 and 2, the top of the tank 1 is connected to a feed pipe 16, which is located in front of the fixed bracket 14, and the bottom of the tank 1 is connected to a discharge pipe 17. Through the inlet The arrangement of the material pipe 16 is convenient for the staff to transport the materials to the inside of the tank 1 for processing, while the arrangement of the discharge pipe 17 is convenient for discharging the processed materials.
如图1所示,所述罐体1底端安装有多个支脚18,多个支脚18之间均匀间隔分布,通过多个支脚18的设置,便于对罐体1进行支撑固定,提高设备运行时的稳定性。As shown in Figure 1, a plurality of legs 18 are installed at the bottom end of the tank 1. The plurality of legs 18 are evenly spaced. The arrangement of the plurality of legs 18 facilitates the support and fixation of the tank 1 and improves the operation of the equipment. time stability.
通过电机15驱使支撑轴2和其上的两个第一皮带轮3转动,支撑轴2带动搅拌轴6上的多个一级搅拌叶7转动,两个第一皮带轮3通过对应的皮带5带动第二皮带轮4上的固定轴8转动,固定轴8再借助从锥齿轮10与主锥齿轮9的啮合带动固定柱11上的多个二级搅拌叶转动,以此可以在罐体1内部进行两种不同方向的搅拌操作,进而能对物料进行充分搅拌和混合,且从锥齿轮10、主锥齿轮9、第一皮带轮3、皮带5和第二皮带轮4均安装于罐体1外部,便于工作人员的后续检修和维护。The motor 15 drives the support shaft 2 and the two first pulleys 3 on it to rotate. The support shaft 2 drives a plurality of primary stirring blades 7 on the stirring shaft 6 to rotate. The two first pulleys 3 drive the second level stirring blades 7 through the corresponding belts 5 . The fixed shaft 8 on the second pulley 4 rotates, and the fixed shaft 8 drives the multiple secondary stirring blades on the fixed column 11 to rotate by means of the meshing of the slave bevel gear 10 and the main bevel gear 9, so that the two mixing blades can be carried out inside the tank 1. Stirring operations in different directions can fully stir and mix the materials, and the slave bevel gear 10, the main bevel gear 9, the first pulley 3, the belt 5 and the second pulley 4 are all installed outside the tank 1 to facilitate work. Follow-up inspection and maintenance by personnel.
最后:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally: The above are only preferred embodiments of the present utility model, and are not intended to limit the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model shall include Within the protection scope of the present utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202322207190.1U CN220614484U (en) | 2023-08-16 | 2023-08-16 | A multi-stage mixing tank |
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| CN202322207190.1U CN220614484U (en) | 2023-08-16 | 2023-08-16 | A multi-stage mixing tank |
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