CN220611957U - Flexible processing production line of solar engineering support - Google Patents
Flexible processing production line of solar engineering support Download PDFInfo
- Publication number
- CN220611957U CN220611957U CN202322349078.1U CN202322349078U CN220611957U CN 220611957 U CN220611957 U CN 220611957U CN 202322349078 U CN202322349078 U CN 202322349078U CN 220611957 U CN220611957 U CN 220611957U
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- dies
- forming
- hydraulic
- machine
- mounting frame
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000004080 punching Methods 0.000 claims abstract description 40
- 238000010008 shearing Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000013307 optical fiber Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
Abstract
The utility model discloses a flexible processing production line of a solar engineering support, which sequentially comprises an electric discharging frame (1), a hydraulic punching device (2), a servo feeder (3), a forming machine (4), a shearing device (5), a hydraulic head shrinking machine (6), a touch screen and an electric box. The hydraulic punching device (2) comprises a mounting seat (2.1), a support (2.2) and a plurality of forming dies which are sequentially arranged on the mounting seat (2.1) in a straight line, wherein a punching cylinder (2.3) for driving the forming dies to perform punching processing is arranged on the upper portion of the support (2.2), and dies with different specifications and shapes are arranged at the end heads of piston rods of the punching cylinder (2.3). The utility model is provided with a plurality of forming dies, each forming die is selected according to the requirement, the processing length is adjustable, the hydraulic head shrinking machine (6) adopts an optical fiber sensor to control the cutting length and the shrinking length by matching with a servo encoder, so that the final assembly is connected by screws after being spliced, and the assembly is convenient.
Description
Technical Field
The utility model relates to photovoltaic bracket processing equipment, in particular to a flexible processing production line of a solar engineering bracket.
Background
The solar engineering support is a special support designed for placing, installing and fixing a solar panel in a solar system and is generally in a tripod structure, and comprises a vertical rod, an inclined rod, a cross rod, a tail box, a connecting box and the like. But the position that the pole setting, the diagonal bar of this support need punch a hole is different, need change cut-out press when producing different poles.
Disclosure of Invention
In order to solve the problems, the utility model provides a flexible processing production line for a solar engineering support, which can adapt to the requirements of different punching positions of the vertical rod and the inclined rod of the solar engineering support, and the produced vertical rod and the produced inclined rod are convenient to assemble.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the flexible processing production line for the solar engineering support sequentially comprises an electric discharging frame 1, a leveling machine, a hydraulic punching device 2, a servo feeder 3, a forming machine 4, a shearing device 5, a hydraulic head shrinking machine 6, a touch screen and an electric box.
A PLC (programmable logic controller) is arranged in the electric box and is used for adjusting the speed of the hydraulic punching device 2 to be synchronous with the servo feeder 3, the forming machine 4 and the shearing device 5; the touch screen, the hydraulic punching device 2, the servo feeder 3, the forming machine 4, the shearing device 5, the hydraulic head shrinking machine 6 and the sensors are all connected with the PLC; the touch screen used for setting the operation parameters of the PLC is connected to the outside of the electric appliance box.
The electric discharging frame is characterized in that a first mounting frame 9 with the same height as the electric discharging frame 1 is mounted at the rear end of the electric discharging frame 1, a first sensor 9.1 is arranged at the lower part of the first mounting frame 9, a second sensor 9.2 is arranged at the upper part of the first mounting frame, and the first sensor 9.1 and the second sensor 9.2 are connected with the PLC through wires.
The hydraulic punching device 2 is arranged at the back of the first mounting frame 9 and comprises a mounting seat 2.1, a support 2.2 and a plurality of forming dies, the forming dies are sequentially and linearly arranged on the mounting seat 2.1, a plurality of punching cylinders 2.3 for driving the forming dies to perform punching processing action are arranged at the upper part of the support 2.2, and 1# dies 2.4,2# dies 2.5,3# dies 2.6,4# dies 2.7,5# dies 2.8 and 6# dies 2.9 with different specifications and shapes are arranged at the end heads of piston rods of the punching cylinders 2.3; the stamping cylinders 2.3 corresponding to the forming dies are respectively and electrically connected with the PLC. When the stamping die works, the stamping cylinder 2.3 drives the forming die to move.
The servo feeder 3 is located behind the hydraulic punching device 2 and is used for continuously conveying the steel belt of the electric discharging frame 1 to the forming machine 4 after passing through the hydraulic punching device 2, a second mounting frame 10 is arranged at the front end of the forming machine 4, a third sensor 10.1 is arranged at the lower part of the second mounting frame 10, a fourth sensor 10.2 is arranged at the upper part of the second mounting frame, the shearing device 5 is used for cutting the punched steel belt into corresponding lengths, a fifth sensor 11 is arranged between the forming machine 4 and the shearing device 5, a hydraulic head shrinking machine 6 is arranged behind the shearing device 5, a workpiece after being formed is received by the receiving trolley 7 below the side of the hydraulic head shrinking machine 6, and each sensor is connected with an electric box through a wire.
The touch screen comprises a stop button, a processing button, an automatic processing button, an emergency stop button, a mode selection button and a power indicator lamp. And (3) setting a plurality of workpiece models in a mode selection mode, using a forming die according to the needs of each model, selecting the forming die, inputting the required length and number of pieces, and automatically stopping the equipment after the completion.
The beneficial effects are that: (1) according to the utility model, the PLC is used for controlling the driving electronic elements of the hydraulic punching device 2, the servo feeder 3, the forming machine 4, the shearing device 5 and the hydraulic head shrinking machine 6, so that a worker can realize the processing and equipment monitoring operation only by a touch screen, and the manpower is greatly saved.
(2) The hydraulic punching device 2 is provided with a plurality of forming dies, each forming die is selected according to the need, the processing length is adjustable, the hydraulic head shrinking machine 6 adopts an optical fiber sensor to control the cutting length and the shrinking length in cooperation with a servo encoder, so that the final assembly is connected by screws after being spliced, the assembly is convenient, and the hydraulic head shrinking machine has the characteristics of multiple processing varieties, high efficiency, energy conservation and time saving.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a control schematic diagram of the present utility model.
Fig. 3 is a schematic structural view of a hydraulic punching device according to the present utility model.
Fig. 4 is a drawing showing the stamping process of the workpiece I according to the present utility model.
Fig. 5 is a diagram of the product of the workpiece I according to the utility model after molding.
Fig. 6 is a drawing of the stamping process of the workpiece II of the present utility model.
FIG. 7 is a diagram of a molded product of the workpiece II of the present utility model.
Fig. 8 is a drawing of the stamping process of the workpiece III according to the present utility model.
Fig. 9 is a diagram of the product of the workpiece III according to the present utility model after molding.
In the figure: the automatic feeding device comprises an electric discharging frame 1, a hydraulic punching device 2, a mounting seat 2.1, a support 2.2, a stamping cylinder 2.3,1# mould 2.4,2# mould 2.5,3# mould 2.6,4# mould 2.7,5# mould 2.8,6# mould 2.9, a servo feeder 3, a forming machine 4, a shearing device 5, a hydraulic head shrinking machine 6, a receiving trolley 7, a first mounting frame 9, a first sensor 9.1, a second sensor 9.2, a second mounting frame 10, a third sensor 10.1, a fourth sensor 10.2 and a fifth sensor 11.
Description of the embodiments
The utility model will be further described with reference to the drawings and examples.
As shown in fig. 1-9, the flexible processing production line of the solar engineering support sequentially comprises an electric discharging frame 1, a leveling machine, a hydraulic punching device 2, a servo feeder 3, a forming machine 4, a shearing device 5, a hydraulic head shrinking machine 6, a touch screen and an electric box.
A PLC (programmable logic controller) is arranged in the electric box and is used for adjusting the speed of the hydraulic punching device 2 to be synchronous with the servo feeder 3, the forming machine 4 and the shearing device 5; the touch screen, the hydraulic punching device 2, the servo feeder 3, the forming machine 4, the shearing device 5, the hydraulic head shrinking machine 6 and the sensors are all connected with the PLC. The touch screen used for setting the operation parameters of the PLC is connected to the outside of the electric appliance box.
The electric discharging frame is characterized in that a first mounting frame 9 with the same height as the electric discharging frame 1 is mounted at the rear end of the electric discharging frame 1, a first sensor 9.1 is arranged at the lower part of the first mounting frame 9, a second sensor 9.2 is arranged at the upper part of the first mounting frame, and the first sensor 9.1 and the second sensor 9.2 are connected with the PLC through wires.
The hydraulic punching device 2 is arranged at the back of the first mounting frame 9 and comprises a mounting seat 2.1, a support 2.2 and a plurality of forming dies, the forming dies are sequentially and linearly arranged on the mounting seat 2.1, a plurality of punching cylinders 2.3 for driving the forming dies to perform punching processing action are arranged at the upper part of the support 2.2, and 1# dies 2.4,2# dies 2.5,3# dies 2.6,4# dies 2.7,5# dies 2.8 and 6# dies 2.9 with different specifications and shapes are arranged at the end heads of piston rods of the punching cylinders 2.3; the stamping cylinders 2.3 corresponding to the forming dies are respectively and electrically connected with the PLC. According to the layout, the steel strip directly processes a workpiece I, a workpiece II and a workpiece III, wherein the workpiece I calls a 1# die 2.4,2# die 2.5 and a 3# die 2.6, and the length interval is input, and a corresponding stamping cylinder 2.3 drives a forming die to press down; workpiece II calls 1# die 2.4,2# die 2.5,3# die 2.6 and 4# die 2.7 and inputs the length interval; workpiece III invokes 3# die 2.6,5# die 2.8 and 6# die 2.9 and inputs the length interval.
The servo feeder 3 is located behind the hydraulic punching device 2 and is used for continuously conveying the steel belt of the electric discharging frame 1 to the forming machine 4 after passing through the hydraulic punching device 2, a second mounting frame 10 is arranged at the front end of the forming machine 4, a third sensor 10.1 is arranged at the lower part of the second mounting frame 10, a fourth sensor 10.2 is arranged at the upper part of the second mounting frame, the shearing device 5 is used for cutting the punched steel belt into corresponding lengths, a fifth sensor 11 is arranged between the forming machine 4 and the shearing device 5, a hydraulic head shrinking machine 6 is arranged behind the shearing device 5, a workpiece after being formed is received by the receiving trolley 7 below the side of the hydraulic head shrinking machine 6, and each sensor is connected with an electric box through a wire.
The touch screen comprises a stop button, a processing button, an automatic processing button, an emergency stop button, a mode selection button and a power indicator lamp. And (3) setting a plurality of workpiece models in a mode selection mode, using a forming die according to the needs of each model, selecting the forming die, inputting the required length and number of pieces, and automatically stopping the equipment after the completion.
During processing, a steel belt to be processed is placed on the electric discharging frame 1, the steel belt is strung to the servo feeder 3, the process number of a workpiece to be processed is selected, the hydraulic punching device 2 is used for punching after a processing key is pressed, and the steel belt is introduced into the forming machine 4 for subsequent automatic processing, so that continuous processing can be realized.
Claims (4)
1. A flexible processing production line of a solar engineering support is characterized in that: the automatic feeding device comprises an electric discharging frame (1), a leveling machine, a hydraulic punching device (2), a servo feeder (3), a forming machine (4), a shearing device (5), a hydraulic head shrinking machine (6), a touch screen and an electric box in sequence;
a PLC (programmable logic controller) is arranged in the electric box and is used for adjusting the speed of the hydraulic punching device (2) to be synchronous with the servo feeder (3), the forming machine (4) and the shearing device (5); the hydraulic punching device (2), the servo feeder (3), the forming machine (4), the shearing device (5), the hydraulic head shrinking machine (6) and the sensors are all connected with the PLC; the touch screen for setting the operation parameters of the PLC is connected to the outside of the electric appliance box;
the rear end of the electric discharging frame (1) is provided with a first mounting frame (9) which is as high as the electric discharging frame (1), the lower part of the first mounting frame (9) is provided with a first sensor (9.1), and the upper part of the first mounting frame is provided with a second sensor (9.2);
the hydraulic punching device (2) is arranged behind the first mounting frame (9), the servo feeder (3) is located behind the hydraulic punching device (2) and is used for continuously conveying the steel belt of the electric discharging frame (1) to the forming machine (4) after passing through the hydraulic punching device (2), the second mounting frame (10) is arranged at the front end of the forming machine (4), a third sensor (10.1) is arranged at the lower part of the second mounting frame (10), a fourth sensor (10.2) is arranged at the upper part of the second mounting frame, the shearing device (5) is used for cutting the formed steel belt into corresponding lengths, a fifth sensor (11) is arranged between the forming machine (4) and the shearing device (5), a hydraulic head shrinking machine (6) is arranged behind the shearing device (5), and a workpiece after forming is received by the receiving trolley (7) at the side lower part of the hydraulic head shrinking machine (6).
2. The solar engineering bracket flexible processing production line according to claim 1, wherein: the hydraulic punching device (2) comprises a mounting seat (2.1), a support (2.2) and a plurality of forming dies, wherein the forming dies are sequentially and linearly arranged on the mounting seat (2.1), a plurality of punching cylinders (2.3) for driving the forming dies to perform punching processing actions are arranged on the upper part of the support (2.2), 1# dies (2.4) with different specifications and shapes are arranged at the end heads of piston rods of the punching cylinders (2.3), 2# dies (2.5), 3# dies (2.6), 4# dies (2.7), 5# dies (2.8) and 6# dies (2.9); stamping cylinders (2.3) corresponding to the forming dies are respectively and electrically connected with the PLC.
3. A solar engineering rack flexible processing line according to claim 1 or 2, characterized in that: the touch screen comprises a stop button, a processing button, an automatic processing button, an emergency stop button, a mode selection button and a power indicator lamp.
4. A solar engineering rack flexible processing line according to claim 3, wherein: and setting a plurality of workpiece models in a mode selection mode, wherein each model uses a forming die according to requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322349078.1U CN220611957U (en) | 2023-08-31 | 2023-08-31 | Flexible processing production line of solar engineering support |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322349078.1U CN220611957U (en) | 2023-08-31 | 2023-08-31 | Flexible processing production line of solar engineering support |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220611957U true CN220611957U (en) | 2024-03-19 |
Family
ID=90235527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322349078.1U Active CN220611957U (en) | 2023-08-31 | 2023-08-31 | Flexible processing production line of solar engineering support |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220611957U (en) |
-
2023
- 2023-08-31 CN CN202322349078.1U patent/CN220611957U/en active Active
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