CN220611941U - Rear auxiliary frame punching robot workstation - Google Patents
Rear auxiliary frame punching robot workstation Download PDFInfo
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- CN220611941U CN220611941U CN202321928414.1U CN202321928414U CN220611941U CN 220611941 U CN220611941 U CN 220611941U CN 202321928414 U CN202321928414 U CN 202321928414U CN 220611941 U CN220611941 U CN 220611941U
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Abstract
本实用新型涉及汽车底盘制造技术领域,具体地说是一种后副车架冲孔机器人工作站,包括输送台、工件夹具、机器人和冲钳机构,所述输送台包括底座、滑台和滑台气缸,滑台滑动安装在底座上,滑台的下方与滑台气缸连接,滑台上方设有支撑定位装置,所述工件夹具包括夹具框架和固定在夹具框架下方的夹紧件,夹具框架的一侧与机器人固定连接。同现有技术相比,采用机器人抓举工件夹具,放置在固定式的冲孔机构上,对车身安装孔进行冲孔作业。后续更换其他产品生产时,只需更换定位工件的机器人连接夹具,简单快速切换,从而提升设备利用效率,提升产品经济性和市场竞争性。
The utility model relates to the technical field of automobile chassis manufacturing, specifically a rear subframe punching robot workstation, which includes a conveyor table, a workpiece fixture, a robot and a punching clamp mechanism. The conveyor table includes a base, a sliding table and a sliding table. The cylinder and the slide table are slidably installed on the base. The bottom of the slide table is connected to the slide table cylinder. There is a support and positioning device above the slide table. The workpiece fixture includes a clamp frame and a clamping piece fixed below the clamp frame. The clamp frame One side is fixedly connected to the robot. Compared with the existing technology, a robot is used to grab the workpiece fixture and place it on a fixed punching mechanism to punch the body mounting holes. When subsequent production of other products is replaced, only the robot connection fixture for positioning the workpiece needs to be replaced, which is a simple and fast switch, thereby improving equipment utilization efficiency, product economy and market competitiveness.
Description
技术领域Technical field
本实用新型涉及汽车底盘制造技术领域,具体地说是一种后副车架冲孔机器人工作站。The utility model relates to the technical field of automobile chassis manufacturing, specifically a rear subframe punching robot workstation.
背景技术Background technique
之前后副车架车身安装孔的冲孔设备为专机,每种设备只能加工一种产品,产品生命周期结束,冲孔设备也就无法直接使用,改造费用与新投设备相差不大,经济性较差,只能适用于大批量单一品种的后副车架产品生产。现阶段车型更新换代周期缩短,多品种小批量车型产品较多,为了适用市场需求,需要设计一种柔性化的机器人冲孔工作站。Previously, the punching equipment for the mounting holes of the rear subframe body was a special machine. Each equipment can only process one product. When the product life cycle is over, the punching equipment cannot be used directly. The transformation cost is not much different from that of new equipment, which is economical. It has poor performance and can only be applied to the production of large quantities of single-variety rear subframe products. At this stage, the vehicle model replacement cycle is shortened, and there are many types of small-volume vehicle models. In order to meet market demand, it is necessary to design a flexible robot punching workstation.
发明内容Contents of the invention
本实用新型为克服现有技术的不足,提供一种后副车架冲孔机器人工作站。In order to overcome the shortcomings of the existing technology, the utility model provides a rear subframe punching robot workstation.
为实现上述目的,设计一种后副车架冲孔机器人工作站,其特征在于:包括输送台、工件夹具、机器人和冲钳机构,所述输送台包括底座、滑台和滑台气缸,滑台滑动安装在底座上,滑台的下方与滑台气缸连接,滑台上方设有支撑定位装置,所述工件夹具包括夹具框架和固定在夹具框架下方的夹紧件,夹具框架的一侧与机器人固定连接。In order to achieve the above purpose, a rear subframe punching robot workstation is designed, which is characterized by: including a transport platform, a workpiece fixture, a robot and a punching clamp mechanism. The transport platform includes a base, a slide table and a slide cylinder. The slide table Slidingly installed on the base, the lower part of the sliding table is connected to the sliding table cylinder, and a supporting positioning device is provided above the sliding table. The workpiece fixture includes a clamping frame and a clamping piece fixed below the clamping frame. One side of the clamping frame is connected to the robot. Fixed connection.
所述冲钳机构包括冲钳台和冲钳本体,冲钳本体安装在冲钳台上方,冲钳本体两侧设有液压缸,液压缸与凸模后端连接,凸模下方与冲钳本体滑动连接,凸模前端设有冲头,冲钳本体的中间设有凹模,冲头的位置与凹模配合。The punching tong mechanism includes a punching tong table and a punching tong body. The punching tong body is installed above the punching tong table. Hydraulic cylinders are provided on both sides of the punching tong body. The hydraulic cylinders are connected to the rear end of the punch, and the bottom of the punch is connected to the punching tong body. Sliding connection, the front end of the punch is equipped with a punch, and the punch body is provided with a concave mold in the middle, and the position of the punch matches the concave mold.
所述冲钳台的上方与冲钳本体滑动连接,冲钳本体下方固定有连接块,连接块的两侧与浮动气缸的活塞杆连接,浮动气缸与冲钳台固定连接。The upper part of the punching vise table is slidingly connected to the punching vise body. A connecting block is fixed below the punching vise body. Both sides of the connecting block are connected to the piston rods of the floating cylinder. The floating cylinder is fixedly connected to the punching vise table.
所述滑台的上方的支撑定位装置包括支撑块和粗定位销,支撑块支撑后副车架的衬套套管的端面,粗定位销与衬套套管的内孔配合定位。The support and positioning device above the slide table includes a support block and a rough positioning pin. The support block supports the end surface of the bushing sleeve of the rear subframe, and the coarse positioning pin cooperates with the inner hole of the bushing sleeve for positioning.
所述滑台的上方安装有夹紧气缸。A clamping cylinder is installed above the slide table.
所述工件夹具的夹紧件为转角油缸,转角油缸设置在夹具框架的四角,转角油缸与压头连接,压头的压紧点的相对位置设有夹具定位销或夹具定位块。The clamping part of the workpiece fixture is a corner cylinder, which is installed at the four corners of the fixture frame. The corner cylinder is connected to the pressure head, and a fixture positioning pin or fixture positioning block is provided at the relative position of the pressing point of the pressure head.
所述转角油缸的侧面设有两个接近开关,两个接近开关分别对应压头松开和压紧的位置。Two proximity switches are provided on the side of the angle cylinder, and the two proximity switches correspond to the loosening and tightening positions of the pressure head respectively.
本实用新型同现有技术相比,采用机器人抓举工件夹具,放置在固定式的冲孔机构上,对车身安装孔进行冲孔作业。后续更换其他产品生产时,只需更换定位工件的机器人连接夹具,简单快速切换,从而提升设备利用效率,提升产品经济性和市场竞争性。Compared with the existing technology, the utility model adopts a robot to grab the workpiece fixture and place it on a fixed punching mechanism to punch the vehicle body mounting hole. When subsequent production of other products is replaced, only the robot connection fixture for positioning the workpiece needs to be replaced, which is a simple and fast switch, thereby improving equipment utilization efficiency, product economy and market competitiveness.
附图说明Description of the drawings
图1为本实用新型的示意图。Figure 1 is a schematic diagram of the utility model.
图2为输送台的示意图。Figure 2 is a schematic diagram of the conveyor table.
图3为工件夹具的示意图。Figure 3 is a schematic diagram of the workpiece fixture.
图4为冲钳机构的示意图。Figure 4 is a schematic diagram of the punching clamp mechanism.
图5为后副车架装夹示意图。Figure 5 is a schematic diagram of the rear subframe clamping.
参见图1-图5,其中,1是输送台,1-1是底座,1-2是滑台,1-3是滑台气缸,1-4是支撑块,1-5是粗定位销,1-6是夹紧气缸,2是工件夹具,2-1是夹具框架,2-2是夹具法兰,2-3是夹具定位销,2-4是夹具定位块,2-5是转角油缸,2-6是压头,2-7是接近开关,3是机器人,4是冲钳机构,4-1是冲钳台,4-2是冲钳本体,4-3是液压缸,4-4是凸模,4-5是凹模,4-6是冲头,4-7是连接块,4-8是浮动气缸,5是后副车架。See Figures 1 to 5, where 1 is the conveyor table, 1-1 is the base, 1-2 is the slide table, 1-3 is the slide cylinder, 1-4 is the support block, 1-5 is the rough positioning pin, 1-6 is the clamping cylinder, 2 is the workpiece fixture, 2-1 is the fixture frame, 2-2 is the fixture flange, 2-3 is the fixture positioning pin, 2-4 is the fixture positioning block, 2-5 is the corner cylinder , 2-6 is the pressure head, 2-7 is the proximity switch, 3 is the robot, 4 is the punching mechanism, 4-1 is the punching table, 4-2 is the punching body, 4-3 is the hydraulic cylinder, 4- 4 is the punch, 4-5 is the die, 4-6 is the punch, 4-7 is the connecting block, 4-8 is the floating cylinder, and 5 is the rear subframe.
实施方式Implementation
下面根据附图对本实用新型做进一步的说明。The utility model will be further described below based on the accompanying drawings.
如图1-图5所示,包括输送台1、工件夹具2、机器人3和冲钳机构4,所述输送台1包括底座1-1、滑台1-2和滑台气缸1-3,滑台1-2滑动安装在底座1-1上,滑台1-2的下方与滑台气缸1-3连接,滑台1-2上方设有支撑定位装置,所述工件夹具2包括夹具框架2-1和固定在夹具框架2-1下方的夹紧件,夹具框架2-1的一侧与机器人3固定连接。后副车架5放在滑台1-2的支撑定位装置上粗定位,滑台气缸1-3将后副车架移动到抓取工位,机器人3移动工件夹具2抓取后副车架5,然后将后副车架5移动到冲钳机构进行冲孔。As shown in Figures 1 to 5, it includes a transport platform 1, a workpiece fixture 2, a robot 3 and a punching mechanism 4. The transport platform 1 includes a base 1-1, a slide 1-2 and a slide cylinder 1-3. The slide table 1-2 is slidably installed on the base 1-1. The bottom of the slide table 1-2 is connected to the slide cylinder 1-3. A support positioning device is provided above the slide table 1-2. The workpiece fixture 2 includes a fixture frame. 2-1 and the clamping piece fixed below the clamp frame 2-1, one side of the clamp frame 2-1 is fixedly connected to the robot 3. The rear subframe 5 is placed on the support positioning device of the slide table 1-2 for rough positioning. The slide cylinder 1-3 moves the rear subframe to the grabbing station, and the robot 3 moves the workpiece fixture 2 to grab the rear subframe. 5. Then move the rear subframe 5 to the punching clamp mechanism for punching.
所述冲钳机构4包括冲钳台4-1和冲钳本体4-2,冲钳本体4-2安装在冲钳台4-1上方,冲钳本体4-2两侧设有液压缸4-3,液压缸4-3与凸模4-4后端连接,凸模4-4下方与冲钳本体4-2滑动连接,凸模4-4前端设有冲头4-6,冲钳本体4-2的中间设有凹模4-5,冲头4-6的位置与凹模4-5配合。冲孔时将需要冲孔的面放到凸模4-4与凹模4-5之间,液压缸4-3推动凸模4-4移动,冲头对准凹模4-5冲孔。The punching tong mechanism 4 includes a punching tong base 4-1 and a punching tong body 4-2. The punching tong body 4-2 is installed above the punching tong base 4-1. Hydraulic cylinders 4 are provided on both sides of the punching tong body 4-2. -3. The hydraulic cylinder 4-3 is connected to the rear end of the punch 4-4. The lower part of the punch 4-4 is slidingly connected to the punch body 4-2. The front end of the punch 4-4 is equipped with a punch 4-6 and a punch 4-6. A concave mold 4-5 is provided in the middle of the body 4-2, and the position of the punch 4-6 matches the concave mold 4-5. When punching, place the surface to be punched between the punch 4-4 and the die 4-5, the hydraulic cylinder 4-3 pushes the punch 4-4 to move, and the punch is aligned with the die 4-5 to punch.
所述冲钳台4-1的上方与冲钳本体4-2滑动连接,冲钳本体4-2下方固定有连接块4-7,连接块4-7的两侧与浮动气缸4-8的活塞杆连接,浮动气缸4-8与冲钳台4-1固定连接。浮动气缸4-8使冲钳本体4-2可以移动调整位置,在冲孔时使凹模4-5靠住后副车架5需要冲孔的平面,防止冲孔时平面卷边变形。The upper part of the punching vise table 4-1 is slidingly connected to the punching vise body 4-2. A connecting block 4-7 is fixed below the punching vise body 4-2. Both sides of the connecting block 4-7 are connected to the floating cylinder 4-8. The piston rod is connected, and the floating cylinder 4-8 is fixedly connected to the punching vise table 4-1. The floating cylinder 4-8 allows the punching plier body 4-2 to move and adjust its position, so that the die 4-5 can be pressed against the plane of the rear subframe 5 that needs to be punched during punching to prevent the flat surface from curling and deforming during punching.
所述滑台1-2上方的支撑定位装置包括支撑块1-4和粗定位销1-5,支撑块支撑后副车架5的衬套套管的端面,粗定位销1-5与衬套套管的内孔配合定位。用于后副车架5在滑台上做粗定位,使工件夹具2夹取时夹具定位销2-3能够对准后副车架5的基准孔。The support positioning device above the slide table 1-2 includes a support block 1-4 and a rough positioning pin 1-5. The support block supports the end face of the bushing sleeve of the rear subframe 5, and the coarse positioning pin 1-5 is connected with the bushing sleeve. The inner hole of the tube fits the positioning. It is used for rough positioning of the rear subframe 5 on the sliding table, so that the clamp positioning pins 2-3 can be aligned with the reference holes of the rear subframe 5 when the workpiece fixture 2 is clamped.
所述滑台1-2的上方安装有夹紧气缸1-6。夹紧气缸1-6在工件夹具2移动到后副车架5上后起辅助支撑作用,便于转角油缸2-5夹紧后副车架。A clamping cylinder 1-6 is installed above the slide table 1-2. The clamping cylinders 1-6 play an auxiliary supporting role after the workpiece clamp 2 moves to the rear subframe 5, so that the corner cylinder 2-5 can clamp the rear subframe.
所述工件夹具2的夹紧件为转角油缸2-5,转角油缸2-5设置在夹具框架2-1的四角,转角油缸2-5与压头2-6连接,压头2-6的压紧点的相对位置设有夹具定位销2-3或夹具定位块2-4。转角油缸2-5使压头2-6能够沿固定的轨迹旋转压紧,一般旋转角是90°,工件夹具2向下移动到后副车架5的上方时时压头2-6偏向外侧不会与后副车架5干涉,夹紧时旋转到夹具定位销2-3或夹具定位块2-4的下方压紧工件。液压缸的夹紧力较大,冲孔时可以保持后副车架5的稳定。夹具定位销2-3和夹具定位块2-4与后副车架5的基准孔和基准面配合,保证夹取的精度从而保证冲孔的精度。The clamping parts of the workpiece fixture 2 are corner cylinders 2-5. The corner cylinders 2-5 are arranged at the four corners of the fixture frame 2-1. The corner cylinders 2-5 are connected to the pressure head 2-6. A clamp positioning pin 2-3 or a clamp positioning block 2-4 is provided at the relative position of the pressing point. The angle cylinder 2-5 enables the pressure head 2-6 to rotate and compress along a fixed trajectory. The general rotation angle is 90°. The workpiece fixture 2 moves downward to the top of the rear subframe 5 and the pressure head 2-6 is always deflected to the outside. It will interfere with the rear subframe 5. When clamping, rotate to the bottom of the clamp positioning pin 2-3 or the clamp positioning block 2-4 to compress the workpiece. The clamping force of the hydraulic cylinder is relatively large and can maintain the stability of the rear subframe 5 during punching. The clamp positioning pins 2-3 and the clamp positioning blocks 2-4 cooperate with the reference holes and reference surfaces of the rear subframe 5 to ensure the accuracy of clamping and thus the accuracy of punching.
所述转角油缸2-5的侧面设有两个接近开关2-7,两个接近开关2-7分别对应压头2-6松开和压紧的位置。用于检测压头2-6松开和压紧是否正常到位。Two proximity switches 2-7 are provided on the side of the angle cylinder 2-5, and the two proximity switches 2-7 respectively correspond to the loosening and tightening positions of the pressure head 2-6. Used to detect whether the release and compression of pressure heads 2-6 are in place normally.
所述夹具框架2-1的一侧固定设置有夹具法兰2-2,夹具框架2-1通过夹具法兰2-2与机器人3固定连接。松开夹具法兰2-2的连接螺栓就可以更换工件夹具2,便于换型。A clamp flange 2-2 is fixedly provided on one side of the clamp frame 2-1, and the clamp frame 2-1 is fixedly connected to the robot 3 through the clamp flange 2-2. The workpiece clamp 2 can be replaced by loosening the connecting bolts of the clamp flange 2-2, which facilitates model change.
本实用新型使用时,人工或者由机器人将后副车架5放到滑台1-2上,支撑块1-4支撑后副车架5的衬套套管的端面,粗定位销1-5利用整套套管做粗定位,然后滑台气缸1-3工作带动滑台1-2移动到抓取工位。工件夹具2通过夹具法兰2-2与机器人3固定连接,机器人3将工件夹具2移动到后副车架5的上方,夹具定位销2-3向下伸入后副车架5的基准孔,夹紧气缸1-6向上支撑后副车架5靠住夹具定位销2-3和夹具定位块2-4,然后转角油缸2-5带动压头2-6旋转向上夹紧后副车架5。When the utility model is used, the rear subframe 5 is placed on the sliding table 1-2 manually or by a robot. The support blocks 1-4 support the end face of the bushing sleeve of the rear subframe 5. The rough positioning pins 1-5 are used The entire set of casing is roughly positioned, and then the slide cylinder 1-3 works to drive the slide 1-2 to the grabbing station. The workpiece fixture 2 is fixedly connected to the robot 3 through the fixture flange 2-2. The robot 3 moves the workpiece fixture 2 above the rear subframe 5, and the fixture positioning pin 2-3 extends downward into the reference hole of the rear subframe 5. , the clamping cylinder 1-6 supports the rear subframe 5 upward against the clamp positioning pin 2-3 and the clamp positioning block 2-4, and then the angle cylinder 2-5 drives the pressure head 2-6 to rotate upward to clamp the rear subframe 5.
接近开关2-7检测到压头2-6到位后,机器人5通过工件夹具2带动后副车架5移动,将需要冲孔的位置对准冲头4-6,浮动气缸4-8带动冲钳台4-1移动使凹模4-5靠住需要冲孔的一侧平面,液压缸4-3推动凸模4-4,凸模4-4上的冲头4-6压入凹模4-5完成一侧的冲孔。然后浮动气缸4-8使凹模4-5靠住需要冲孔的另一侧平面完成另一侧的冲孔。机器人3继续带动后副车架5走位,完成所有需要位置的冲孔。根据冲孔的形状、位置、大小的不同,可设置多组冲钳机构4。After the proximity switch 2-7 detects that the pressure head 2-6 is in place, the robot 5 drives the rear subframe 5 to move through the workpiece fixture 2, aligns the punching position with the punch 4-6, and the floating cylinder 4-8 drives the punch. The clamp 4-1 moves to make the die 4-5 lean against the side plane that needs to be punched. The hydraulic cylinder 4-3 pushes the punch 4-4, and the punch 4-6 on the punch 4-4 presses into the die. 4-5 Complete the punching on one side. Then the floating cylinder 4-8 makes the die 4-5 lean against the plane on the other side that needs to be punched to complete the punching on the other side. The robot 3 continues to drive the rear subframe 5 to move and complete the punching at all required positions. According to the shape, position and size of the punching holes, multiple sets of punching clamp mechanisms 4 can be provided.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321928414.1U CN220611941U (en) | 2023-07-21 | 2023-07-21 | Rear auxiliary frame punching robot workstation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321928414.1U CN220611941U (en) | 2023-07-21 | 2023-07-21 | Rear auxiliary frame punching robot workstation |
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| Publication Number | Publication Date |
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| CN220611941U true CN220611941U (en) | 2024-03-19 |
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| CN202321928414.1U Expired - Fee Related CN220611941U (en) | 2023-07-21 | 2023-07-21 | Rear auxiliary frame punching robot workstation |
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2023
- 2023-07-21 CN CN202321928414.1U patent/CN220611941U/en not_active Expired - Fee Related
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Granted publication date: 20240319 |