CN210816978U - Automatic shell processing production line - Google Patents
Automatic shell processing production line Download PDFInfo
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- CN210816978U CN210816978U CN201921918430.6U CN201921918430U CN210816978U CN 210816978 U CN210816978 U CN 210816978U CN 201921918430 U CN201921918430 U CN 201921918430U CN 210816978 U CN210816978 U CN 210816978U
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- mechanical arm
- manipulator
- hydraulic oil
- oil cylinder
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Abstract
The utility model provides an automatic shell processing production line, which comprises a first manipulator, a second manipulator, a third manipulator, a fourth manipulator and a fifth manipulator which are arranged at intervals in sequence; a feeding machine is arranged in front of the first manipulator, a pre-stretching machine is arranged between the first manipulator and the second manipulator, a fine stretching machine is arranged between the second manipulator and the third manipulator, a punching and leveling mechanism is arranged between the third manipulator and the fourth manipulator, rotary cutting equipment is arranged between the fourth manipulator and the fifth manipulator, and a material receiving platform is arranged behind the fifth manipulator; the current situation that the labor intensity of workers is high and potential safety hazards exist due to the fact that materials are transferred between adjacent devices through workers is improved.
Description
Technical Field
The utility model relates to a compressor housing processing equipment field, concretely relates to shell automatic processing production line.
Background
The lower shell part in the compressor needs to be subjected to the processes of pre-stretching, fine stretching, punching, leveling, rotary cutting and the like during processing, each process is that the material loading and unloading are carried out manually and independently, and the material conveying between adjacent devices is carried out manually, so that the conditions of high manual labor intensity and potential safety hazard in the material conveying process are caused.
SUMMERY OF THE UTILITY MODEL
Not enough to exist among the prior art, the utility model provides a shell automatic processing production line has solved between adjacent equipment and has transferred the material through the manual work and cause artifical intensity of labour big, have the problem of potential safety hazard.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an automatic shell processing production line comprises a first manipulator, a second manipulator, a third manipulator, a fourth manipulator and a fifth manipulator which are sequentially arranged at intervals; the automatic feeding device is characterized in that a feeding machine is arranged in front of the first manipulator, a pre-stretching machine is arranged between the first manipulator and the second manipulator, a fine stretching machine is arranged between the second manipulator and the third manipulator, a punching and leveling mechanism is arranged between the third manipulator and the fourth manipulator, rotary cutting equipment is arranged between the fourth manipulator and the fifth manipulator, and a material receiving platform is arranged behind the fifth manipulator.
Preferably, a center table for temporarily placing the housing is provided on one side of each of the first, second, third, fourth, and fifth robots.
Preferably, a pneumatic suction nozzle and an oiling disc are mounted on the front mechanical arm of the first mechanical arm, and a pneumatic suction nozzle is mounted on the rear mechanical arm of the first mechanical arm.
Preferably, pneumatic chucks are mounted on the front mechanical arm and the rear mechanical arm of the second mechanical arm and the fifth mechanical arm respectively.
Preferably, a pneumatic chuck is mounted on a front mechanical arm of the third mechanical arm, and a pneumatic suction nozzle is mounted on a rear mechanical arm of the third mechanical arm.
Preferably, a pneumatic suction nozzle is installed on a front mechanical arm of the fourth mechanical arm, and a pneumatic chuck is installed on a rear mechanical arm of the fourth mechanical arm.
Preferably, the punching leveling mechanism comprises a machine table, a forming die is mounted on the machine table, a first hydraulic oil cylinder, a second hydraulic oil cylinder and a third hydraulic oil cylinder are mounted on the machine table and located on the outer side of the forming die, an included angle between the axis of the first hydraulic oil cylinder and the axis of the second hydraulic oil cylinder is 90 degrees, and an included angle between the axis of the second hydraulic oil cylinder and the axis of the third hydraulic oil cylinder is 45 degrees; telescopic rods of the first hydraulic cylinder, the second hydraulic cylinder and the third hydraulic cylinder are respectively provided with a punching and leveling composite punch; and the machine table is provided with a limiting mechanism matched with the forming die.
Preferably, the punching and leveling composite punch comprises a leveling module and a punch fixed on the leveling module, and the leveling module is provided with an arc-shaped groove matched with the forming die.
Preferably, the molding bed comprises a mold seat with a cylindrical structure, and mold holes aligned with the axes of the first hydraulic oil cylinder, the second hydraulic oil cylinder and the third hydraulic oil cylinder are formed in the mold seat; and a groove hole which is downwards opened and communicated with the die hole is formed in the die holder.
Preferably, the limiting mechanism comprises a mounting plate fixed on the machine table, two symmetrical lifting hydraulic cylinders are arranged on the mounting plate, transverse cylinders are arranged on the two lifting hydraulic cylinders, and foot pressing plates are arranged on telescopic rods of the transverse cylinders; still install the guide bar of "T" shape structure on the board, the sliding block that is fixed in on the horizontal cylinder is equipped with on the guide bar.
Compared with the prior art, the utility model discloses following beneficial effect has:
the material movement is carried out between the adjacent devices by the manipulator instead of the manual work, so that the manual labor intensity is reduced and the manual labor safety is improved; will punch a hole simultaneously, two processes of flattening are integrated into a process, process simultaneously through the flattening mechanism that punches a hole promptly, avoid secondary location to cause the condition that punches a hole, hole limit flattening produced the dislocation.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of the punch flattening mechanism;
FIG. 3 is a schematic front view of the punching and leveling mechanism;
FIG. 4 is a schematic structural view of a tire mold;
in the figure, a first mechanical arm 1, a second mechanical arm 2, a third mechanical arm 3, a fourth mechanical arm 4, a fifth mechanical arm 5, a feeding machine 6, a pre-stretching machine 7, a fine stretching machine 8, a punching leveling mechanism 9, a machine table 91, a molding die 92, a die hole 920, a first hydraulic oil cylinder 93, a second hydraulic oil cylinder 94, a third hydraulic oil cylinder 95, a punching leveling composite punch 96, a leveling module 961, a punch 962, a limiting mechanism 97, a mounting plate 971, a lifting hydraulic cylinder 972, a transverse air cylinder 973, a toe board 974, a guide rod 975, a sliding block 976, a rotary cutting device 10, a material receiving table 11, a middle table 12, a pneumatic suction nozzle 13, an oil coating disc 14 and a pneumatic chuck 15.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
As shown in fig. 1, the utility model provides an automatic shell processing production line, which comprises a first manipulator 1, a second manipulator 2, a third manipulator 3, a fourth manipulator 4 and a fifth manipulator 5 which are arranged at intervals in sequence; a feeding machine 6 is arranged in front of the first manipulator 1, a pre-stretching machine 7 is arranged between the first manipulator 1 and the second manipulator 2, a fine stretching machine 8 is arranged between the second manipulator 2 and the third manipulator 3, a punching and leveling mechanism 9 is arranged between the third manipulator 3 and the fourth manipulator 4, a rotary cutting device 10 is arranged between the fourth manipulator 4 and the fifth manipulator 5, and a material receiving table 11 is arranged behind the fifth manipulator 5; the manipulator transfers parts between two adjacent devices, thereby avoiding manual participation, reducing the labor intensity of transportation and improving the safety; when a production line runs, after a blank is placed on a feeding machine 6, the material is moved to a pre-stretching machine 7 through a first manipulator 1 for pre-stretching, after the process is finished, a pre-stretching piece is moved to a fine stretching machine 8 through a second manipulator 2 for accurate size stretching forming, a formed product is moved to a punching and leveling mechanism 9 through a third manipulator 3 for circumferential surface punching and hole site leveling synchronously, after the processing is finished, the product is transferred to rotary cutting equipment 10 for edge trimming to obtain a final finished product, and then the finished product is transferred to a material receiving table 11 through a fifth manipulator 5 for placing; the pre-stretching machine 7, the fine stretching machine 8 and the rotary cutting equipment 10 are all existing equipment used at present, the first mechanical arm 1, the second mechanical arm 2, the third mechanical arm 3, the fourth mechanical arm 4 and the fifth mechanical arm 5 are all mechanical arms of the same type, and auxiliary parts are installed according to the requirements of each process; in order to facilitate temporary placement of a temporary placement point in the material moving process of each manipulator, a middle-placed table 12 for temporarily placing a shell is arranged on one side of each of the first manipulator 1, the second manipulator 2, the third manipulator 3, the fourth manipulator 4 and the fifth manipulator 5.
A pneumatic suction nozzle 13 and an oil coating disc 14 are arranged on a front mechanical arm of the first mechanical arm 1, a pneumatic suction nozzle 13 is arranged on a rear mechanical arm of the first mechanical arm 1, a blank is taken out from a feeding machine 6, synchronously oiled, placed on a middle platform 12 for temporary placement and moved to a pre-stretching machine 7 for positioning placement; pneumatic chucks 15 are arranged on the front mechanical arm and the rear mechanical arm of the second mechanical arm 2 and the fifth mechanical arm 5, so that the formed shell can be conveniently grabbed; a pneumatic chuck 15 is arranged on the front mechanical arm of the third mechanical arm 3, a pneumatic suction nozzle 13 is arranged on the rear mechanical arm of the third mechanical arm 3, meanwhile, a pneumatic suction nozzle 13 is arranged on the front mechanical arm of the fourth mechanical arm 4, and a pneumatic chuck 15 is arranged on the rear mechanical arm of the fourth mechanical arm 4; when a workpiece is taken and placed on the punching leveling mechanism 9, the pneumatic suction nozzle 13 is used for taking the workpiece conveniently, the pneumatic chuck 15 can turn over the workpiece by an angle in the process of moving the shell, and the pneumatic suction nozzle 13 and the pneumatic chuck 15 are all parts equipped by a manipulator.
As shown in fig. 2 to 4, in order to improve the concentricity of the punching and leveling and avoid the situation of secondary clamping, the punching and leveling processes are integrated into the punching and leveling mechanism 9, and the punching and leveling mechanism 9 includes a machine table 91, a bed die 92 is mounted on the machine table 91, and the compressor housing is positioned and supported by the bed die 92, so that the compressor housing can be conveniently placed to move and deform during punching and leveling; in order to avoid the compressor shell from jumping in the vertical direction, a limiting mechanism 97 matched with a tire mould is installed on the machine table 91, and after the compressor shell is positioned through the limiting mechanism 97 and the tire mould 92, the machining processes of punching and hole position plane alignment are carried out.
A first hydraulic oil cylinder 93, a second hydraulic oil cylinder 94 and a third hydraulic oil cylinder 95 are arranged on the machine table 91 and positioned on the outer side of the tire mold 92, the included angle between the axis of the first hydraulic oil cylinder 93 and the axis of the second hydraulic oil cylinder 94 is 90 degrees, and the included angle between the axis of the second hydraulic oil cylinder 94 and the axis of the third hydraulic oil cylinder 95 is 45 degrees; telescopic rods of the first hydraulic cylinder 93, the second hydraulic cylinder 94 and the third hydraulic cylinder 95 are respectively provided with a punching leveling composite punch 96; the first hydraulic oil cylinder 93, the second hydraulic oil cylinder 94 and the third hydraulic oil cylinder 95 synchronously act to push the corresponding punching leveling composite punch 96 to simultaneously punch holes on the shell of the compressor and simultaneously level; thereby avoided among the prior art punch a hole, the separated condition of flattening process, guaranteed that the position of punching a hole can keep the concentricity in two processes, avoided the condition of dislocation processing.
The punching and leveling composite punch 96 comprises a leveling module 961 and a punch 962 fixed on the leveling module 961, and the leveling module 961 is provided with an arc-shaped groove matched with the forming die 92; when the leveling module 961 operates, the punch pin 962 punches a hole, and the leveling process is guided by the inserted state of the punch pin 962, so that the leveling module 961 can keep a good fit state with the compressor housing, and the concentricity between the punch pin and the hole is kept in the process of leveling the hole.
In order to be matched with the punch 962 and collect the waste materials into the die 92, the die 92 comprises a die holder with a cylindrical structure, the die holder is provided with die holes 920 respectively aligned with the axes of the first hydraulic cylinder 93, the second hydraulic cylinder 94 and the third hydraulic cylinder 95, and the die holder is provided with a groove hole which is opened downwards and communicated with the die holes 920; through the cooperation of the die hole 920 and the punch 962, the punch 962 punches the compressor shell and then the waste material falls into the slotted hole through the die hole for collection.
The compressor shell is pressed and limited through a limiting mechanism 97 in the processes of punching and surface leveling, the limiting mechanism 97 comprises a mounting plate 971 fixed on the machine table 91, two symmetrical lifting hydraulic cylinders 972 are arranged on the mounting plate 971, a transverse cylinder 973 is arranged on the two lifting hydraulic cylinders 972, and a foot pressing plate 974 is arranged on a telescopic rod of the transverse cylinder 973; the up-and-down movement of the transverse cylinder 973 is regulated by two lifting hydraulic cylinders 972; meanwhile, a transverse cylinder 973 is used for extending a foot pressing plate 974 into the compressor shell and moving the whole body downwards, so that the compressor shell is pressed on the moulding bed 92 for positioning; in order to avoid the slipping situation, a hard rubber pad is further arranged on the foot pressing plate 974, so that the friction force between the foot pressing plate 974 and the compressor shell is increased.
The transverse cylinder 973 is further limited and guided in the up-and-down moving process, a guide rod 975 of a T-shaped structure is mounted on the machine table 91, a sliding block 976 fixed on the transverse cylinder 973 is arranged on the guide rod 975 in a sliding mode, the transverse cylinder 973 is limited through the sliding of the sliding block 976 on the guide rod 975, and the transverse cylinder 973 can be kept in a stable state in the moving process.
In the explanation of the present invention, it should be noted that the terms "first", "second", "third", "fourth", "fifth", and the like are only for convenience of explanation and understanding, and do not limit the installation order, the number of uses, or the degree of importance of specific technical features.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (10)
1. The utility model provides a shell automatic processing production line which characterized in that: the manipulator comprises a first manipulator (1), a second manipulator (2), a third manipulator (3), a fourth manipulator (4) and a fifth manipulator (5) which are sequentially arranged at intervals; the automatic feeding device is characterized in that a feeding machine (6) is arranged in front of the first mechanical arm (1), a pre-stretching machine (7) is arranged between the first mechanical arm (1) and the second mechanical arm (2), a fine stretching machine (8) is arranged between the second mechanical arm (2) and the third mechanical arm (3), a punching and leveling mechanism (9) is arranged between the third mechanical arm (3) and the fourth mechanical arm (4), a rotary cutting device (10) is arranged between the fourth mechanical arm (4) and the fifth mechanical arm (5), and a material receiving table (11) is arranged behind the fifth mechanical arm (5).
2. The automatic processing production line of shells as claimed in claim 1, characterized in that: and a middle placing table (12) for temporarily placing the shell is arranged on one side of each of the first manipulator (1), the second manipulator (2), the third manipulator (3), the fourth manipulator (4) and the fifth manipulator (5).
3. The automatic processing production line of the shells as claimed in claim 2, characterized in that: the front mechanical arm of the first mechanical arm (1) is provided with a pneumatic suction nozzle (13) and an oiling disc (14), and the rear mechanical arm of the first mechanical arm (1) is provided with the pneumatic suction nozzle (13).
4. The automatic processing production line of the shells as claimed in claim 2, characterized in that: pneumatic chucks (15) are mounted on the front mechanical arm and the rear mechanical arm of the second mechanical arm (2) and the fifth mechanical arm (5).
5. The automatic processing production line of the shells as claimed in claim 2, characterized in that: and a front mechanical arm of the third mechanical arm (3) is provided with a pneumatic chuck (15), and a rear mechanical arm of the third mechanical arm (3) is provided with a pneumatic suction nozzle (13).
6. The automatic processing production line of the shells as claimed in claim 2, characterized in that: and a front mechanical arm of the fourth mechanical arm (4) is provided with a pneumatic suction nozzle (13), and a rear mechanical arm of the fourth mechanical arm (4) is provided with a pneumatic chuck (15).
7. The automatic shell processing production line of any one of claims 1 to 6, characterized in that: the punching and leveling mechanism (9) comprises a machine table (91), a die (92) is installed on the machine table (91), a first hydraulic oil cylinder (93), a second hydraulic oil cylinder (94) and a third hydraulic oil cylinder (95) are installed on the machine table (91) and located on the outer side of the die (92), an included angle between the axis of the first hydraulic oil cylinder (93) and the axis of the second hydraulic oil cylinder (94) is 90 degrees, and an included angle between the axis of the second hydraulic oil cylinder (94) and the axis of the third hydraulic oil cylinder (95) is 45 degrees; telescopic rods of the first hydraulic oil cylinder (93), the second hydraulic oil cylinder (94) and the third hydraulic oil cylinder (95) are respectively provided with a punching and leveling composite punch head (96); and the machine table (91) is provided with a limiting mechanism (97) matched with the moulding bed (92).
8. An automatic processing line for shells according to claim 7, characterized in that: the punching and leveling composite punch head (96) comprises a leveling module (961) and a punch head (962) fixed on the leveling module (961), wherein an arc-shaped groove matched with the forming die (92) is formed in the leveling module (961).
9. The automatic processing production line of shells as claimed in claim 8, characterized in that: the forming die (92) comprises a die holder with a cylindrical structure, and die holes (920) which are respectively aligned with the axes of the first hydraulic oil cylinder (93), the second hydraulic oil cylinder (94) and the third hydraulic oil cylinder (95) are formed in the die holder; the die holder is internally provided with a groove hole which is opened downwards and communicated with the die hole (920).
10. The automatic processing production line of shells as claimed in claim 9, characterized in that: the limiting mechanism (97) comprises a mounting plate (971) fixed on the machine table (91), two symmetrical lifting hydraulic cylinders (972) are arranged on the mounting plate (971), a transverse cylinder (973) is arranged on the two lifting hydraulic cylinders (972), and a foot pressing plate (974) is arranged on a telescopic rod of the transverse cylinder (973);
still install guide bar (975) of "T" shape structure on board (91), sliding is equipped with sliding block (976) on being fixed in horizontal cylinder (973) on guide bar (975).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921918430.6U CN210816978U (en) | 2019-11-08 | 2019-11-08 | Automatic shell processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921918430.6U CN210816978U (en) | 2019-11-08 | 2019-11-08 | Automatic shell processing production line |
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| Publication Number | Publication Date |
|---|---|
| CN210816978U true CN210816978U (en) | 2020-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921918430.6U Active CN210816978U (en) | 2019-11-08 | 2019-11-08 | Automatic shell processing production line |
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| CN (1) | CN210816978U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935112A (en) * | 2021-01-23 | 2021-06-11 | 宁波市亿归机械有限公司 | Production equipment for generator starter and generator starter |
-
2019
- 2019-11-08 CN CN201921918430.6U patent/CN210816978U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112935112A (en) * | 2021-01-23 | 2021-06-11 | 宁波市亿归机械有限公司 | Production equipment for generator starter and generator starter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic shell processing production line Effective date of registration: 20230725 Granted publication date: 20200623 Pledgee: Jingzhou Financing Guarantee Group Co.,Ltd. Pledgor: Jingzhou Yizhuo Industry Co.,Ltd. Registration number: Y2023980049592 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |