CN220610118U - Disperse dye dyeing device - Google Patents
Disperse dye dyeing device Download PDFInfo
- Publication number
- CN220610118U CN220610118U CN202322045758.4U CN202322045758U CN220610118U CN 220610118 U CN220610118 U CN 220610118U CN 202322045758 U CN202322045758 U CN 202322045758U CN 220610118 U CN220610118 U CN 220610118U
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- China
- Prior art keywords
- grinding
- barrel
- dyeing
- filter vat
- stirring
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- 238000004043 dyeing Methods 0.000 title claims abstract description 62
- 239000000986 disperse dye Substances 0.000 title claims abstract description 22
- 238000000227 grinding Methods 0.000 claims abstract description 92
- 238000003756 stirring Methods 0.000 claims abstract description 28
- 239000004744 fabric Substances 0.000 claims description 15
- 238000011049 filling Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 31
- 238000002156 mixing Methods 0.000 abstract description 7
- 239000000835 fiber Substances 0.000 description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920006239 diacetate fiber Polymers 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229920006304 triacetate fiber Polymers 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a disperse dye dyeing device which comprises a dyeing machine, a grinding device, a stirring barrel and a filter vat, wherein the grinding device is communicated with the stirring barrel through a first feeding pipe, the stirring barrel is communicated with the filter vat through a second feeding pipe, the filter vat is communicated with the dyeing machine through a third feeding pipe, the dyeing machine is communicated with the stirring barrel through a return pipe, the grinding device comprises a grinding box and a grinding barrel arranged in the grinding box, the central axis of the grinding barrel is horizontally arranged, a grinding roller is arranged in the grinding barrel, a rotary motor is arranged outside the end face of the grinding barrel, and an output shaft of the rotary motor penetrates through the grinding barrel and is coaxially connected with the grinding roller. The utility model firstly pulverizes the dye, can improve the mixing of the dye and the dye, further improve the dyeing efficiency and quality, and can adjust the PH value of the dye bath in time at the same time, thereby avoiding affecting the dyeing quality.
Description
Technical Field
The utility model relates to the technical field of dyeing devices, in particular to a disperse dye dyeing device.
Background
Disperse dyes are a class of dyes that have relatively small molecules and do not have water-soluble groups in their structures. It is necessary to disperse the dye uniformly in the dye liquor by means of the dispersing agent during dyeing to dye the fiber such as polyester. The disperse dye is mainly used for dyeing polyester fiber polyester acetate fiber diacetate fiber, triacetate fiber and polyamide fiber nylon in chemical fibers, and has a small amount of application to polyacrylonitrile acrylic fiber. The chemical fiber textile product dyed by the disperse dye has bright color, excellent washing fastness and wide application. However, the dyeing process has the following problems:
1. the existing dyeing device only stirs the dye and the dye through a single stirring rod in the using process, and meanwhile, large-particle dye is easy to appear in the dye, so that the size of the dye is uneven, the mixing efficiency of the dye and the dye is reduced, and the printing and dyeing efficiency of the device is further reduced.
2. In the prior art, the disperse dye in the dye bath is easy to precipitate, and after long-time use, the dye bath contains a large amount of impurities to influence dyeing, and meanwhile, the pH value of the dye bath is disordered, so that dyeing work cannot be well carried out.
In view of the above, a disperse dye dyeing apparatus has been proposed to solve the above problems.
Disclosure of Invention
The utility model aims to provide a disperse dye dyeing device which is used for solving the problems in the background art.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
the utility model provides a disperse dye dyeing apparatus, includes dyeing machine, grinder, agitator and filter vat, be linked together through first charging tube between grinder and the agitator, be linked together through the second charging tube between agitator and the filter vat, be linked together through the third charging tube between filter vat and the dyeing machine, be linked together through the feed back pipe between dyeing machine and the agitator, grinder includes the grinding case and sets up the grinding vat in the grinding case, the central axis of grinding vat is the level setting, is provided with the grinding gyro wheel in the grinding vat, is provided with rotating electrical machines outside the grinding vat terminal surface, rotating electrical machines's output shaft passes grinding vat and grinding gyro wheel coaxial coupling.
Preferably, the grinding box is internally provided with a plurality of support frames, a plurality of the support frames are fixedly connected with the grinding barrel, the bottoms of the grinding rollers are attached to the bottoms of the grinding barrel, a discharging groove is formed in the bottoms of the grinding barrel, a screen is arranged in the discharging groove, a first feeding pipe is arranged at the top of the grinding box, the other end of the first feeding pipe extends to the inside of the grinding barrel, an inclined part inclined from the side wall to the center is arranged at the bottom of the grinding box and positioned below the grinding barrel, a first feeding pipe is connected to the lowest part of the inclined part, and the other end of the first feeding pipe is inserted from the top of the stirring barrel.
Preferably, the stirring barrel top is provided with the agitator motor, agitator motor's output shaft passes the top coaxial coupling of agitator and has the (mixing) shaft, be provided with a plurality of stirring vane on the (mixing) shaft, it is equipped with the PH meter to insert on the agitator lateral wall, and the agitator top is provided with a plurality of second conveying pipes, one of them the second conveying pipe is connected with the feed back pipe.
Preferably, the filter vat outside is provided with heating device, is located the second filling tube below the filter vat is interior the top is provided with the filter mantle, third filling tube one end sets up in the interior bottom of filter vat, and the other end of third filling tube inserts to the top of dyeing machine.
Preferably, a cloth feeding channel is arranged in the dyeing machine, a plurality of cloth guide rollers are arranged in the cloth feeding channel, and a spray cover is arranged at one end, extending into the dyeing machine, of the third feeding pipe above the cloth feeding channel.
Preferably, the first feeding pipe is provided with a first conveying pump, the second feeding pipe is provided with a second conveying pump, the third feeding pipe is provided with a third conveying pump, and the feed back pipe is provided with a fourth conveying pump.
The beneficial effects of the utility model are as follows:
according to the utility model, the grinding barrel and the grinding roller are arranged, the rotating motor drives the grinding roller to rotate at the bottom of the grinding barrel, the disperse dye enters between the inner wall of the grinding barrel and the grinding roller from the first feeding pipe, the disperse dye is crushed along with the rotation of the grinding roller, meanwhile, the screen is arranged at the bottom of the grinding barrel, the crushed disperse dye falls into the grinding box from the grinding barrel, and the uniform and fine disperse dye particles can effectively improve the subsequent dyeing quality; meanwhile, a plurality of second feeding pipes are arranged in the stirring barrel, dispersing agents, leveling agents and the like can be added through the second feeding pipes, dyeing quality and efficiency can be improved while dyeing bath is stabilized, and meanwhile, a PH detector is arranged, so that PH value can be monitored in time and adjusted in time; the adjusted dyeing agent is filtered and heated by the filter vat and then is fed into the dyeing machine, so that the dyeing quality and efficiency can be better improved, and meanwhile, the dye can be timely conveyed back into the stirring vat through the feed back pipe after dyeing is finished, so that the problem that the subsequent dyeing efficiency and quality are influenced by precipitation in the dye due to long-time standing is avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the internal part of the grinding box of the present utility model.
Detailed Description
In order to provide a better understanding of the present utility model, the present utility model will be further described in detail with reference to the drawings and embodiments.
As shown in fig. 1-fig., a disperse dye dyeing device comprises a dyeing machine 1, a grinding device 3, a stirring barrel 4 and a filter vat 2, wherein the grinding device 3 and the stirring barrel 4 are communicated through a first feeding pipe 52, the stirring barrel 4 and the filter vat 2 are communicated through a second feeding pipe 42, the filter vat 2 and the dyeing machine 1 are communicated through a third feeding pipe 23, the dyeing machine 1 and the stirring barrel 4 are communicated through a feed-back pipe 13, the grinding device 3 comprises a grinding box 59 and a grinding barrel 56 arranged in the grinding box 59, the central axis of the grinding barrel 56 is horizontally arranged, a grinding roller 54 is arranged in the grinding barrel 56, a rotary motor 55 is arranged outside the end face of the grinding barrel 56, and an output shaft of the rotary motor 55 penetrates through the grinding barrel 56 and is coaxially connected with the grinding roller 54.
The grinding box 59 is inside to be provided with a plurality of support frames 58, and is a plurality of support frames 58 all with grinding drum 56 fixed connection, the bottom of grinding gyro wheel 54 is laminated mutually with the bottom of grinding drum 56, the blown down tank 561 has been seted up to the grinding drum 56 bottom, be provided with screen cloth 57 in the blown down tank 561, grinding box 59 top is provided with first conveying pipe 53, the other end of first conveying pipe 53 extends to the grinding drum 56 inside, is located the grinding drum 56 below grinding box 59 bottom is provided with the tilting portion 51 that inclines from the lateral wall to the center, the lowest department of tilting portion 51 is connected with first filling tube 52, the other end of first filling tube 52 inserts from the top of agitator 4.
The stirring barrel 4 top is provided with agitator motor 45, agitator motor 45's output shaft passes agitator 4 top coaxial coupling and has (mixing) shaft 46, be provided with a plurality of stirring vane 47 on the (mixing) shaft 46, it is equipped with PH meter 41 to insert on the agitator 4 lateral wall, agitator 4 top is provided with a plurality of second conveying pipe 43, one of them second conveying pipe 43 is connected with feed back pipe 13.
The filter vat 2 outside is provided with heating device 22, is located the second filling tube 42 below the filter vat 2 is interior the top is provided with filter mantle 21, third filling tube 23 one end sets up in the interior bottom of filter vat 2, and the other end of third filling tube 23 inserts to the top of dyeing machine 1.
A cloth feeding channel 11 is arranged in the dyeing machine 1, a plurality of cloth guide rollers 12 are arranged in the cloth feeding channel 11, and a spray cover 24 is arranged at one end, extending into the dyeing machine 1, of the third feeding pipe 23 above the cloth feeding channel 11.
The first feeding pipe 52 is provided with a first delivery pump 521, the second feeding pipe 42 is provided with a second delivery pump 421, the third feeding pipe 23 is provided with a third delivery pump 231, and the return pipe 13 is provided with a fourth delivery pump 131.
The working principle is used: through being provided with grinding barrel and grinding gyro wheel, rotating electrical machines drive grinding gyro wheel and rotate in grinding barrel bottom, disperse type dyestuff enters into between grinding barrel inner wall and the grinding gyro wheel from first conveying pipe, smashes it along with grinding gyro wheel's rotation, is provided with the screen cloth in grinding barrel bottom simultaneously, and disperse type dyestuff after smashing falls into grinding the incasement from grinding barrel, and even tiny disperse type dyestuff granule can effectively improve subsequent dyeing quality; meanwhile, a plurality of second feeding pipes are arranged in the stirring barrel, dispersing agents, leveling agents and the like can be added through the second feeding pipes, dyeing quality and efficiency can be improved while dyeing bath is stabilized, and meanwhile, a PH detector is arranged, so that PH value can be monitored in time and adjusted in time; the adjusted dyeing agent is filtered and heated by the filter vat and then is fed into the dyeing machine, so that the dyeing quality and efficiency can be better improved, and meanwhile, the dye can be timely conveyed back into the stirring vat through the feed back pipe after dyeing is finished, so that the problem that the subsequent dyeing efficiency and quality are influenced by precipitation in the dye due to long-time standing is avoided. The utility model has simple structure and convenient operation, firstly, the dye is crushed, the mixing of the dye and the dye is improved, the dyeing efficiency and quality are further improved, and meanwhile, the PH value of the dye bath can be timely adjusted, so that the influence on the dyeing quality is avoided.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The utility model provides a disperse dye dyeing apparatus, includes dyeing machine (1), grinder (3), agitator (4) and filter vat (2), be linked together through first filling tube (52) between grinder (3) and the agitator (4), be linked together through second filling tube (42) between agitator (4) and the filter vat (2), be linked together through third filling tube (23) between filter vat (2) and dyeing machine (1), be linked together through feed back pipe (13) between dyeing machine (1) and the agitator (4), its characterized in that: the grinding device (3) comprises a grinding box (59) and a grinding barrel (56) arranged in the grinding box (59), wherein the central axis of the grinding barrel (56) is horizontally arranged, a grinding roller (54) is arranged in the grinding barrel (56), a rotating motor (55) is arranged outside the end face of the grinding barrel (56), and an output shaft of the rotating motor (55) penetrates through the grinding barrel (56) and is coaxially connected with the grinding roller (54).
2. A disperse dye dyeing apparatus according to claim 1, characterized in that: the utility model discloses a grinding device, including grinding case (59), support frame (58), tilting portion (51) that is located grinding case (56) below grinding case (59) bottom is provided with from lateral wall to central slope, the bottom of tilting portion (51) is connected with first charging tube (52) with the bottom laminating of grinding case (56), blown down tank (561) have been seted up to grinding case (56) bottom, be provided with screen cloth (57) in blown down tank (561), grinding case (59) top is provided with first conveying pipe (53), the other end of first conveying pipe (53) extends to grinding case (56) inside, is located grinding case (56) below grinding case (59) bottom is provided with from lateral wall to tilting portion (51), the lowest of tilting portion (51) is connected with first charging tube (52), the other end of first charging tube (52) inserts from the top of agitator (4).
3. A disperse dye dyeing apparatus according to claim 1, characterized in that: stirring motor (45) are arranged at the top of stirring barrel (4), the output shaft of stirring motor (45) penetrates through stirring barrel (4) and is coaxially connected with stirring shaft (46), a plurality of stirring blades (47) are arranged on stirring shaft (46), PH detector (41) are inserted on the side wall of stirring barrel (4), a plurality of second feeding pipes (43) are arranged at the top of stirring barrel (4), and one of the second feeding pipes (43) is connected with feed back pipe (13).
4. A disperse dye dyeing apparatus according to claim 1, characterized in that: the filter vat (2) outside is provided with heating device (22), is located second filling tube (42) below the filter vat (2) interior top is provided with filter mantle (21), third filling tube (23) one end sets up in the interior bottom of filter vat (2), and the other end of third filling tube (23) inserts to the top of dyeing machine (1).
5. A disperse dye dyeing apparatus according to claim 4, characterized in that: the dyeing machine is characterized in that a cloth feeding channel (11) is arranged in the dyeing machine (1), a plurality of cloth guide rollers (12) are arranged in the cloth feeding channel (11), and a spray cover (24) is arranged at one end, located above the cloth feeding channel (11), of the third feeding pipe (23) extending into the dyeing machine (1).
6. A disperse dye dyeing apparatus according to claim 1, characterized in that: the feeding device is characterized in that a first conveying pump (521) is arranged on the first feeding pipe (52), a second conveying pump (421) is arranged on the second feeding pipe (42), a third conveying pump (231) is arranged on the third feeding pipe (23), and a fourth conveying pump (131) is arranged on the feeding pipe (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322045758.4U CN220610118U (en) | 2023-07-31 | 2023-07-31 | Disperse dye dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322045758.4U CN220610118U (en) | 2023-07-31 | 2023-07-31 | Disperse dye dyeing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220610118U true CN220610118U (en) | 2024-03-19 |
Family
ID=90233367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322045758.4U Active CN220610118U (en) | 2023-07-31 | 2023-07-31 | Disperse dye dyeing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220610118U (en) |
-
2023
- 2023-07-31 CN CN202322045758.4U patent/CN220610118U/en active Active
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