CN220596348U - Quick stacker of new forms of energy trade material pallet - Google Patents
Quick stacker of new forms of energy trade material pallet Download PDFInfo
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- CN220596348U CN220596348U CN202322231437.3U CN202322231437U CN220596348U CN 220596348 U CN220596348 U CN 220596348U CN 202322231437 U CN202322231437 U CN 202322231437U CN 220596348 U CN220596348 U CN 220596348U
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- 239000000463 material Substances 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 10
- 230000003287 optical effect Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims description 2
- 230000006872 improvement Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a quick stacking machine for material pallets in new energy industry, which comprises a positioning mechanism, a roller line, a stacking mechanism and a positioning mechanism, wherein the positioning mechanism is arranged on the roller line, the stacking mechanism is arranged on the side part of the roller line, and a safety detection assembly is further arranged at the top of the stacking machine; from the aspect of saving manpower, the manual operation needs 2 workers per shift and 4 workers per day at least, the stacker is fully automatic, and manual intervention is not needed except special alarm; the stacking machine adopts green energy-saving standard components such as an air cylinder, a linear guide rail, a linear bearing and the like, and compared with standard components such as a synchronizer, a servo motor, a ball screw, a module and the like, the equipment cost is saved.
Description
Technical Field
The utility model belongs to the technical field of stacking machines, and particularly relates to a rapid stacking machine for material pallets in the new energy industry.
Background
In the new energy industry and in the intelligent warehouse system, a pallet is used as a master disc and is increasingly widely used. The efficiency and cost of master disk circulation and management is also appreciated by customers.
The traditional mode is that the fork truck is utilized to collect the pallet by manpower, and efficiency is slow, intensity of labour is big, the cost is higher. The present apparatus is specially developed to save the storage space and improve the work efficiency.
The disadvantages include: 1. the existing collecting pallet is simply and manually collected and transported by using a forklift, but the volume and the weight of the pallet are large (the general size (length, width, and height) is 1100mmx, 1100mmx and 150mm, and the weight is about 15 kg), so that the labor intensity is high and the working efficiency is very low. 2. The pallet is collected, transported and stacked one by the forklift, and the occupied area is large.
Disclosure of Invention
In order to achieve the above purpose, the technical scheme of the utility model is as follows: the utility model provides a quick stacker of new energy trade material pallet, piles up the machine and includes positioning mechanism, cylinder line, left stacking mechanism and right stacking mechanism, and positioning mechanism installs on the cylinder line, and left stacking mechanism and right stacking mechanism install in cylinder line both sides, and the business turn over direction installation safety inspection subassembly of cylinder line.
As an improvement of the utility model, a positioning plate of the positioning mechanism is connected with two optical axes, the optical axes penetrate through the linear bearing with the seat, the positioning plate is connected with a first cylinder through a first floating joint, and the first cylinder and the linear bearing with the seat are arranged on the mounting seat.
As an improvement of the utility model, the stacking mechanism comprises a fork plate horizontal telescopic mechanism, the fork plate is arranged on the L-shaped vertical plate through two groups of second linear guide rails, the fork plate is connected with a second air cylinder through a second floating joint, the second air cylinder is fixed on a second air cylinder fixing seat, and the second air cylinder fixing seat is fixed on the L-shaped vertical plate.
Based on the technical scheme, the horizontal telescopic mechanism of the fork plate is used for synchronously acting the left cylinder and the right cylinder, and extending the left fork plate and the right fork plate into the pallet.
As an improvement of the utility model, the stacking mechanism further comprises a fork plate vertical up-down mechanism, the L-shaped vertical plate is arranged on a guide rail support through two groups of third linear guide rails, the guide rail support is fixed on the frame, the fourth air cylinder is fixed on a third air cylinder fixing seat, the third air cylinder fixing seat is arranged on the L-shaped vertical plate, the fourth air cylinder is connected with the third air cylinder through a third floating joint, the third air cylinder is arranged on the frame through an air cylinder fixing bottom plate, and a buffer is assembled on the guide rail support.
Based on the technical scheme, the vertical fork plate up-down mechanism is linked by the third cylinder and the fourth cylinder, and has the function of synchronously moving left and right, lifting the pallet to a certain height and then placing the pallet down to finish stacking of the pallet. The cylinders with the same specification on the left side and the right side are controlled by one electromagnetic valve, so that the action synchronism is ensured.
The stacker is divided into two parts, and is arranged at the left side and the right side of a roller line. The frame is made of industrial aluminum profiles and is provided with an acrylic protection plate and an access door. The left (right) stacking mechanism is used for enabling the fork plates to horizontally stretch and retract and vertically up and down, and the synchronism of the vertical up and down of the fork plates needs to be ensured.
As an improvement of the utility model, the safety detection assembly comprises a specular reflection sensor and a mounting bracket, wherein the specular reflection sensor is arranged on the top of the stacker through the mounting bracket.
Based on the technical scheme, in the empty pallet collecting process, special conditions that the pallet is misplaced, skewed and the like possibly occurring and affects safety production are considered, and 1 group of anti-bulge detection safety sensors comprising a specular reflection sensor and a mounting bracket are respectively added in front of and behind the pallet.
As an improvement of the utility model, the roller of the roller wire is fixed on the roller wire frame, the roller is driven by a motor, the pallet in-situ detection sensor and the cylinder stopper are arranged on the roller wire frame, and the roller wire frame is welded by adopting a bending plate and a rectangular steel pipe.
Based on the technical scheme, the roller wire frame is manufactured by welding a bending plate and a rectangular steel pipe and spraying plastic, the motor is a 400W speed reduction motor, the speed of the frequency converter is controlled, and the roller is in a single-side double-row chain wheel mode. And a sensor for detecting the pallet in place is arranged. There are 2 sets of cylinder stops at the end.
Compared with the prior art, the utility model has the beneficial effects that:
1. compared with the existing manual operation mode, the stacking machine can fully automatically and quickly collect the specified number of pallets, and the actual calculation is improved by 5-6 times compared with the manual mode;
2. from the viewpoint of saving manpower, the manual operation requires a minimum of 2 workers per shift per day, 4 workers per day. The stacker is fully automatic, and manual intervention is not needed except special alarm;
3. the stacking machine adopts green energy-saving standard components such as an air cylinder, a linear guide rail, a linear bearing and the like, and compared with standard components such as a synchronizer, a servo motor, a ball screw, a module and the like, the equipment cost is saved.
Drawings
FIG. 1 shows a process route of a stacker provided by the present utility model in actual production and use;
FIG. 2 is a three view of a stacker provided by the present utility model;
FIG. 3 is a three-view of the positioning mechanism of the present utility model;
FIG. 4 is a three view of a roller line of the present utility model;
FIG. 5 is a three view of the left (right) stacking mechanism of the present utility model;
FIG. 6 is a three-view of the safety detection assembly of the present utility model;
fig. 7 is an elevation view of a stacker provided by the present utility model.
List of drawing identifiers: the positioning mechanism 10, the first cylinder 11, the first floating joint 12, the optical axis 13, the seated linear bearing 14, the mounting seat 15, the positioning plate 16, the roller wire 20, the roller wire frame 21, the motor 22, the roller 23, the pallet in-place detection sensor 24, the cylinder stopper 25, the left stacking mechanism 31, the right stacking mechanism 32, the frame 33, the fork plate 34, the second cylinder 35, the second cylinder fixing seat 36, the second floating joint 37, the second linear guide 38, the third cylinder 39, the fourth cylinder 40, the cylinder fixing base 41, the third cylinder fixing seat 42, the L-shaped vertical plate 43, the third linear guide 44, the guide support 45, the third floating joint 46, the buffer 47, the specular reflection sensor 51, the mounting bracket 52, and the pallet 80.
Detailed Description
The present utility model is further illustrated in the following drawings and detailed description, which are to be understood as being merely illustrative of the utility model and not limiting the scope of the utility model.
Examples
As shown in fig. 1, the process route of the stacker in actual production and application provided by the embodiment of the utility model is as follows:
1. the upstream RGV vehicle (2) discharges the empty pallet to a butt-joint roller line, and the empty pallet enters the stacker (1);
2. the left and right stacking mechanisms complete 10 (specifiable) empty pallet collections.
The 10 pallets are transported to a downstream landing machine (3) through logistics lines, and are transported away by a manual or unmanned forklift after landing.
As shown in fig. 2, a quick stacking machine for material pallets in the new energy industry comprises a positioning mechanism 10, a roller line 20, a left stacking mechanism 31 and a right stacking mechanism 32, wherein the positioning mechanism 10 is arranged on the roller line 20, the left stacking mechanism 31 and the right stacking mechanism 32 are arranged on two sides of the roller line 20, and a safety detection assembly 50 is arranged in the in-out direction of the roller line 20.
Further, as shown in fig. 3, the positioning plate 16 of the positioning mechanism 10 is connected to two optical axes 13, the optical axes 13 pass through the linear bearing with seat 14, the positioning plate 16 is connected to the first cylinder 11 (cylinder diameter 50 stroke 75) through the first floating joint 12, and the first cylinder 11 and the linear bearing with seat 14 are mounted on the mounting seat 15. A total of 4 sets of positioning mechanisms 10 are arranged on the roller line 20, and the cylinder drives the positioning plates 16 to extend, so that each pallet 80 (the length x width x height of the universal dimension is 1100mmx1100mmx150 mm) has the weight of about 15kg and is consistent at the position before stacking.
Further, as shown in fig. 5, the stacking mechanism includes a fork plate horizontal telescopic mechanism, the fork plate 34 is mounted on the L-shaped vertical plate 43 through two sets of second linear guide rails 38, the fork plate 34 is connected to a second cylinder 35 (50 mm cylinder diameter x200mm stroke) through a second floating joint 37, the second cylinder 35 is fixed on a second cylinder fixing seat 36, and the second cylinder fixing seat 36 is fixed on the L-shaped vertical plate 43. The horizontal telescoping mechanism of the fork plate 34 is operated by the synchronous action of the left and right cylinders, which extend the left and right fork plates 34 into the pallet 80.
Further, the stacking mechanism further includes a fork plate vertical up-down mechanism, the L-shaped vertical plate 43 is mounted on a rail mount 45 through two sets of third linear guides 44, the rail mount 45 is fixed on the frame 33, the fourth cylinder 40 (100 mm cylinder diameter x100mm stroke) is fixed on a third cylinder fixing base 42, the third cylinder fixing base 42 is mounted on the L-shaped vertical plate 43, the fourth cylinder 40 is connected to the third cylinder 39 (125 mm cylinder diameter x150mm stroke) through a third floating joint 46, the third cylinder 39 is mounted on the frame 33 through a cylinder fixing base plate 41, and a buffer 47 is fitted on the rail mount 45. The vertical up-down mechanism of the fork plate 34 is linked by the third air cylinder 39 and the fourth air cylinder 40, and is used for synchronously moving left and right, lifting the pallet 80 to a certain height and then lowering the pallet 80, so that stacking of the pallet 80 is completed. The cylinders with the same specification on the left side and the right side are controlled by one electromagnetic valve, so that the action synchronism is ensured. The two cylinders are interlocked to create 3 positions, the initial position 1 of the fork plate 34 is that both cylinders are retracted, the position 2 is that both cylinders are extended, the 3 position is that the third cylinder 39 is extended and the fourth cylinder 40 is retracted.
Further, as shown in fig. 6, the safety detection assembly includes a specular reflection sensor 51 and a mounting bracket 52, and the specular reflection sensor 51 is disposed on the stacker top by the mounting bracket 52.
Further, as shown in fig. 4, the drum line 20 includes a drum line frame 21, a motor 22, a drum 23, a pallet 80, an in-place detecting sensor 24, and a cylinder stopper 25, and the drum line 20 frame is welded with a rectangular steel pipe using a bending plate.
Example 2: embodiment 2 is a process flow of the rapid stacking machine for the material pallet 80 in the new energy industry, which specifically includes the following steps:
step one: an empty pallet 80, which flows to the drum line 20, and the cylinder stopper 25 stops the empty pallet 80;
step two: the positioning mechanism 10 extends out in a total of 4 groups synchronously, and limits four corners of the empty pallets 80, so that the positions of each pallet 80 are consistent before stacking;
step three: at this time, the fork plates 34 of the left and right stacking mechanisms 31, 32 are located at the initial position 1 in the vertical direction;
step four: the fork plate 34 extends horizontally to reach the insertion position of the empty pallet 80;
step five: in the vertical direction, the third cylinder 39 and the fourth cylinder 40 extend, the fork plate 34 rises to the position 2, the empty pallet 80 is lifted to the designated height, and the empty pallet is separated from the roller line 20;
step six: repeating the first and second steps for the next empty pallet 80 to keep the pallet 80 consistent;
step seven: in the vertical direction, the fourth cylinder 40 is retracted, the fork plate 34 is lowered to position 3, the lifted empty pallet 80 is dropped onto the pallet 80 on the roller line 20, and stacking of 2 pallets 80 is completed;
step eight: the fork plate 34 is retracted in the horizontal direction;
step nine: in the vertical direction, the third cylinder 39 is retracted, and the fork plate 34 is lowered to the initial position 1;
step ten: repeating the steps four, five, six, seven, eight and nine to complete the stacking of 3 empty pallets 80;
step eleven: the above steps are circulated until stacking of 10 empty pallets 80 is completed;
step twelve: the cylinder stopper 25 of the roller line 20 is released, and the 10 empty pallets 80 stacked are flowed to the next station;
step thirteen: in the pallet 80 collecting process, special conditions that the pallet 80 is misplaced, skewed and the like which possibly occur and influence the safety production are considered, the safety sensor 24 for detecting the protrusion is added, and the automatic operation of the stacker is found to be stopped and an alarm is sent.
It should be noted that the foregoing merely illustrates the technical idea of the present utility model and is not intended to limit the scope of the present utility model, and that a person skilled in the art may make several improvements and modifications without departing from the principles of the present utility model, which fall within the scope of the claims of the present utility model.
Claims (6)
1. The utility model provides a quick stacker of new energy trade material pallet, its characterized in that stacks the machine and includes positioning mechanism (10), cylinder line (20), left stacking mechanism (31) and right stacking mechanism (32), and positioning mechanism (10) are installed on cylinder line (20), and left stacking mechanism (31) and right stacking mechanism (32) are installed in cylinder line (20) both sides, and the business turn over direction installation safety inspection subassembly (50) of cylinder line (20).
2. The quick stacking machine for material pallets in the new energy industry according to claim 1, wherein a positioning plate (16) of the positioning mechanism (10) is connected with two optical axes (13), the optical axes (13) penetrate through the linear bearing with seat (14), the positioning plate (16) is connected with the first cylinder (11) through the first floating joint (12), and the first cylinder (11) and the linear bearing with seat (14) are mounted on the mounting seat (15).
3. The quick stacking machine for material pallets in the new energy industry according to claim 1, wherein the stacking mechanism comprises a fork plate horizontal telescopic mechanism, a fork plate (34) is arranged on an L-shaped vertical plate (43) through two groups of second linear guide rails (38), the fork plate (34) is connected with a second air cylinder (35) through a second floating joint (37), the second air cylinder (35) is fixed on a second air cylinder fixing seat (36), and the second air cylinder fixing seat (36) is fixed on the L-shaped vertical plate (43).
4. The quick stacking machine for material pallets in the new energy industry according to claim 1, wherein the stacking mechanism further comprises a fork plate vertical up-down mechanism, the L-shaped vertical plate (43) is mounted on a guide support (45) through two groups of third linear guide rails (44), the guide support (45) is fixed on the frame (33), the fourth cylinder (40) is fixed on a third cylinder fixing seat (42), the third cylinder fixing seat (42) is mounted on the L-shaped vertical plate (43), the fourth cylinder (40) is connected with the third cylinder (39) through a third floating joint (46), the third cylinder (39) is mounted on the frame (33) through a cylinder fixing base plate (41), and a buffer (47) is assembled on the guide support (45).
5. A fast stacker for pallets for new energy industry according to claim 1, wherein the specular reflection sensor (51) of the safety detection assembly (50) is mounted to the frame (33) by means of a mounting bracket (52).
6. The rapid stacking machine for material pallets in the new energy industry according to claim 1, wherein a roller (23) of a roller wire (20) is fixed on a roller wire frame (21), the roller (23) is driven by a motor (22), a pallet in-place detection sensor (24) and a cylinder stopper (25) are installed on the roller wire frame (21), and the roller wire frame (21) is welded by adopting a bending plate and a rectangular steel pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231437.3U CN220596348U (en) | 2023-08-18 | 2023-08-18 | Quick stacker of new forms of energy trade material pallet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322231437.3U CN220596348U (en) | 2023-08-18 | 2023-08-18 | Quick stacker of new forms of energy trade material pallet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220596348U true CN220596348U (en) | 2024-03-15 |
Family
ID=90171963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322231437.3U Active CN220596348U (en) | 2023-08-18 | 2023-08-18 | Quick stacker of new forms of energy trade material pallet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220596348U (en) |
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2023
- 2023-08-18 CN CN202322231437.3U patent/CN220596348U/en active Active
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